bending machine project
TRANSCRIPT
PT UNITED TRACTORS PANDU ENGINEERING
Background Bending Machine Investment
Existing Machine Capabilities
Future Needs
Machine Comparation
Lay Out & Budget Investment
PT UNITED TRACTORS PANDU ENGINEERING
Project Background
• Production achievement of critical product (Small & Medium Vessel, HD Vessel & Trailer) depends on Bending Machine due to product design & process needed
• Higher production cost in term of tangible cost IDR 6 Mill/set and intangible in term of process lead time, transportation, etc
• Future opportunity that presented so many kind & variety of products demanded by customers
PT UNITED TRACTORS PANDU ENGINEERING
Project Background
• Production achievement of critical product (Medium Vessel, Light Vessel & Trailer) depends on Press Bend Machine due to product design & process needed.
PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Breakdown Time Ratio YSD 1600
PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Breakdown Time Ratio LVD 135
PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Breakdown Time Ratio LVD 300
PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Breakdown Time Ratio
PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Bending Machine Availability
PT UNITED TRACTORS PANDU ENGINEERING
Existing Machine Capabilities
• Data Punch & Dies
PT UNITED TRACTORS PANDU ENGINEERING
Future Needs
• Bending Force Analysis
• With thickness (S value) (15 mm), maximum (l) length of material (8.5m) and minimum V value 40 mm, result F (pressing Force) 8032,5 kN. That value is still under the F value of UTE bending machine (YSD 1600) 10000 kN
• So, It doesn’t need a new bending machine • Its better to invest the intercangeable punches & dies
The Formula :
PT UNITED TRACTORS PANDU ENGINEERING
Bending Machine for Design & Process Needs
• Need some punches & dies that are modified based on bending shape needed
• Punches & Dies are intercangeable for all of bending machines
• UTE doesn’t need to invest new bending machine. But if it’s still considering to invest, bending machine with pressing force 10000 kN & working length 8 m is the right choosen one.
Future Needs
Machine Supplier
Recommended Supplier
Machine Comparation
Machine Comparation
GSB
W A R E H O U S E+0. 30
MEZZANI NE
+4. 00
S T O C K P L A T EK a r a n t i n a J i g
J A L A N+ 0 . 3 0
U n i t R e a d y T o p C o a t
R A K S E M I F I N I S H
R E A D Y T O D E L I V E R Y 6 0 U N I T
R A K S E M I F I N I S H
Area
Test RI D
Area
Pri
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Mov
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WORKSHOP
MAI NTENANCE
AREA
CAT & LPG
U n i t F i n i s h T o p C o a t
Area
Pre
para
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Pai
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Area
Touc
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Unit Finish
Lay Out Machine
Budget Roll Bending 10 M (include pondasi)
Budget Investment
No SUBJECT Div/DeptQ1 Q1 Q1 Q1 Q1 Q1 Q1 Q1 Q1
1 Welding Machine RF 500 PLANT - 600 600 - 700 300 - 2.200 2 Welding Machine KR 500 PLANT - 250 - 250 125 250 125 250 1.250 3 OHC 10 ton PLANT 480 480 - 480 - 480 480 2.400 4 OHC 5 ton PLANT 350 350 700 1.000 400 2.800 5 Bug-o Flexible PLANT - 60 60 - 60 60 60 - 300 6 Dryer PLANT - 300 - 300 300 300 - 300 1.500 7 Compressor PLANT - 600 - 600 600 600 - 600 3.000 8 Genset PLANT 300 400 100 800 9 Robot painting blasting (asumsi klo project DV/TV bolted jalan) PLANT 2.400 - 2.400 - 4.800 - 2.400 - 12.000
10 Robot Welding PLANT - 2.000 - 2.000 - 2.000 - - 6.000 11 Cutting Machine PLANT - - - 1.000 - 1.000 1.000 - 3.000 11 Roll Bending (include pondasi) PLANT 2.000 3.000 3.000 2.000 10.000 12 Painting & Blasting (Patria Lite) PLANT 3.000 2.000 3.000 2.500 2.000 12.500
TotalSep Okt Nop Des
MACHINERY
Mei Jul AgustJunOL1-2012