bend joints pvt. ltd. · 2020. 8. 12. · bhel haridwar 660 mw north chennai (turbine integral...

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BEND JOINTS PVT. LTD. 42A & 34H Industrial Area, Govindpura, Bhopal 462 023, Madhya Pradesh, INDIA Mo.: +91 9302386878, +91 9827504539 Tele: +91 755 258 6370, 258 6878 E-mail: [email protected] Website: www.bendjoints.com

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Page 1: BEND JOINTS PVT. LTD. · 2020. 8. 12. · BHEL Haridwar 660 MW North Chennai (Turbine Integral Piping) 2019 200 kg/cm² 320°C GE Power 660 MW NTPC Ramagundam (STG piping) 2019 168

BEND JOINTS PVT. LTD.42A & 34H Industrial Area, Govindpura, Bhopal 462 023, Madhya Pradesh, INDIAMo.: +91 9302386878, +91 9827504539Tele: +91 755 258 6370, 258 6878E-mail: [email protected]: www.bendjoints.com

Page 2: BEND JOINTS PVT. LTD. · 2020. 8. 12. · BHEL Haridwar 660 MW North Chennai (Turbine Integral Piping) 2019 200 kg/cm² 320°C GE Power 660 MW NTPC Ramagundam (STG piping) 2019 168

OUR VALUES n Respect and dignityn Truthfulness, transparency and integrity n Trust and teamwork

QUALITY POLICY We are committed to satisfy customer requirements by providing quality products on time through continual improvement by applying the principles of Lean.

OUR CAPACITYn Two fabrication units for manufacturing of pressure parts with

an annual capacity of more than 4000MT/Yearn 190000 inch dia / yearn Lifting capacity max 25 MT, in combination 50MTn Manufacturing floor area -8800 sq. mtr. (94000 sq. ft.)

MATERIALS HANDLEDn Alloy Steel –Gr 92, 91, 23, 22, 12 & 11n Stainless Steel –Gr 347, 347H, 304, 304H, 316, 316L & 321n Carbon Steel – Gr B, C , A1, 60 & 70

OUR VISIONTo be a sustainable, vibrant and humane organization with core business strength based on unwavering commitment to ethics, safety, health, environment & quality; to develop people to contribute to the organization as well as to society.

INTRODUCTIONn Inception 1976; over 40 years experiencen Employee strength 200+n Central India’s largest manufacturer of pressure partsn In-house NDT and IT celln More than 25 ASME & IBR certified welders (GTAW/GMAW/SAW/SMAW)

MSR Piping, Rajasthan Atomic Power Project

Kakrapar Atomic Power Project, Cold Reheat Piping

Evaporator Coil

Economiser Coil

LP Evaporator Module AssemblyKakrapar Atomic Power Project, Hydrotest of Cold Reheat Piping

Kakrapar Atomic Power Project, Submerged Arc Welding of Cold Reheat Piping

Page 3: BEND JOINTS PVT. LTD. · 2020. 8. 12. · BHEL Haridwar 660 MW North Chennai (Turbine Integral Piping) 2019 200 kg/cm² 320°C GE Power 660 MW NTPC Ramagundam (STG piping) 2019 168

MANUFACTURING FACILITIESBending Machinesn Three CNC Tube Bending machines (Capacity up to 100NB x 13mm thk)

Welding Machinesn 50+ including Orbital Welding Machine

Welding Accessoriesn Induction heating machinesn Electronic oscillatorsn Rotators & manipulatorsn Column & Boom

Cutting Machinesn Band-saw machines up to 800mm Diametern Orbital oxy-fuel cutting machinesn Plasma cutting machines

Machiningn Lathe machinesn Pipe beveling machinesn Tube beveling machinesn Radial drilling machines

NDT Facilitiesn Positive Material Identification (PMI)n X -ray & Gamma radiographyn Ultrasonic digital thickness measuring gaugen Magnetic particle testingn Hardness testingn Liquid penetrant testing

Other Facilitiesn Continuous pipe shot blasting unitn Pin stamp marking machinesn Handjet printing machinesn Backup power generators

LANDMARK JOBSBOILER PRESSURE PARTS CUSTOMER PROJECT YEAR PRESSURE TEMPModule Assy. (Coils + Headers) Thyssenkrupp Wonder Cement 2019 5 kg/cm² 184°CSuperheater Coils Thyssenkrupp 390 TPH Bhushan Power 2017 128 kg/cm² 492°C Thyssenkrupp 32 MW Andhra Sugar 2016 130 kg/cm² 560°C National Fertilizers Ltd. Nangal 2015 115 kg/cm² 560°CReheater Coils CSPGCL 210 MW HTPS 2020 46 kg/cm² 395°C NTPC 200 MW Singrauli STPS 2019 34 kg/cm² 650°C Mashariyah Kazah, Syria Al-Zara Thermal Power plant 2019 40 kg/cm² 560°C CSPGCL 210 MW HTPS 2016 46 kg/cm² 395°CEconomiser Coils CSPGCL 250 MW DSPMTPS 2019 187 kg/cm² 390°C Thermax Shyam Metallic 2018 83 kg/cm² 325°C CSPGCL 210 MW HTPS 2018 181 kg/cm² 427°C Sathavahana Ispat 120 TPH Kudithini 2018 124 kg/cm² 357°C Jindal Power 4x250 MW 2017 187 kg/cm² 131°C GE Power 500 MW NTPC Sipat 2016 215 kg/cm² 340°C Jindal Power 210 MW KTPS 2015 188 kg/cm² 371°CEvaporator Coils Thyssenkrupp 36 MW Meghmani Dahej 2018 19 kg/cm² 379°C Thyssenkrupp 15 MW UTCL Hirmi 2017 23 kg/cm² 249°CFinned Coils Thyssenkrupp 10.85 MW Mangalam Cement 2017 19 kg/cm² 379°C Thyssenkrupp 15 MW UTCL Hirmi 2017 23 kg/cm² 132°CBends NTPC 660 MW Sipat STPS 2020 307 kg/cm² 466°C CSPGCL 210 MW HTPS 2019 181 kg/cm² 427°C

PREFABRICATED PIPING SPOOLSCUSTOMER PROJECT YEAR PRESSURE TEMPBHEL Haridwar 660 MW Maitree, Bangladesh (Turbine Integral Piping) 2020 49 kg/cm² 320°CBPCL Mahul Refinery, Mumbai (Gasoline Hydro Treatment Unit) 2019 − 419°CBHEL Haridwar 660 MW North Chennai (Turbine Integral Piping) 2019 200 kg/cm² 320°CGE Power 660 MW NTPC Ramagundam (STG piping) 2019 168 kg/cm² 549°CMax Power 163 MW KPCL, Bangaldesh 2017 10 kg/cm² 50°CBHEL Bhopal 700 MW Kakrapar Atomic Power Station (CRH piping) 2016 9 kg/cm² 180°CBGR Energy 660 MW NTPC Solapur, (Auxiliary & Vent piping) 2016 21 kg/cm² 465°CGE (formerly Alstom) 800 MW Krishnapatnam (Supercritical piping) 2012 270 kg/cm² 348°CThyssenkrupp 190TPH Bidco, Barkhera Main Steam Piping 2011 176 kg/cm² 545°C

Factory View

Flash Tank Reheater coils

Page 4: BEND JOINTS PVT. LTD. · 2020. 8. 12. · BHEL Haridwar 660 MW North Chennai (Turbine Integral Piping) 2019 200 kg/cm² 320°C GE Power 660 MW NTPC Ramagundam (STG piping) 2019 168

OUR VALUED CUSTOMERSn NTPC Limitedn Bharat Heavy Electricals Limitedn Bharat Petroleum Corporation Limitedn Steel Authority of India Limitedn Andritz Hydron HEG Limitedn National Fertilizers Limitedn Reliance Powern GE Power India Limitedn Thermax Limitedn Jindal Powern Thyssenkrupp Industries India Private Limitedn State Power Generation Companies (MP, UP, Chhattisgarh, Rajasthan, etc.)

DIRECT EXPORT Mashariyah Kazah, SyriaMax Power Limited, Bangladesh

OUR PRODUCTSn Boiler Pressure Parts (Economiser, Reheater, Superheater coils, Tube bends)n Prefabricated Piping Spools (Oil, Gas, Nuclear, Thermal)

INSPECTING AUTHORITIES/AGENCIESIBREngineers India LimitedNuclear Power Corporation of India LimitedNTPC LimitedLloyd’s RegisterQuality Services & SolutionsTata Projects LimitedBureau Veritas India LimitedTÜV-SÜD/RheinlandIntertekSGS India Private Limited

Feed Water Heater

Platen Superheater Outlet Header, 210mw Kakrapar Atomic Power Project, MSR Lower Half Assembly

Evaporator Headers

LP Evaporator Module Assembly

Upper Bracket Hub Assembly

Kakrapar Atomic Power Project, Fabrication of Cold Reheat Piping