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Belt Weighing Speed Sensors Milltronics TASS 4/30 Siemens WT 10 · 2009 4 Overview Milltronics TASS is a compact low-profile, wheel-driven return belt speed sensor, ideal for use on mobile crushers and in con- stricted spaces. Benefits Rugged design Easy, low cost installation Compact, low-profile speed sensor IP65 rated Application Milltronics TASS speed sensor operates in conjunction with a conveyor belt scale, providing signals to an integrator (Milltron- ics BW100, BW500, or SIWAREX FTC) which computes the rate of material being conveyed. The trailing arm speed sensor mon- itors conveyor belt speed, with the output signal transmitted by cable connection to the integrator. Easily installed close to the belt scale assembly, the TASS pro- vides a signal generated as the wheel rotates on the return belt. Pulses are generated by the internal proximity switch detecting the rotation of the five spoked wheel. The TASS is mounted to the static beam of the belt scale or to a structural cross member via a pivoting bracket assembly. The TASS is a compact, low-profile, rugged speed sensor, most often used on mobile crusher applications where space is lim- ited. The TASS output can be applied to any Milltronics belt scale integrator. Design Installation TASS Installation Technical specifications Mode of operation Measuring principle Proximity sensor provides pulse to integrator Typical application Mobile crusher Input • Bi-directional wheel rotation • 25 ... 350 rpm Output • Inductive proximity sensor • Open collector, NPN, sinking output, max. 200 mA • Pulses: 5 per revolution • 9.947 pulses/m, 3.03 pulses/ft Rated operating conditions Operating temperature -25 ... +70 °C (-13 ... +158 °F) Degree of protection IP65 Design Trailing arm assembly Painted mild steel Wheel 160 mm (6.3”) diameter cast aluminum with polyurethane tread Power supply 10 ... 35 V DC, 15 mA at 24 V DC maximum Wiring Brown + Excitation (10 ... 35 V DC) Black + Signal Blue - Common Interconnection wiring (to integrator) • 2 m, 3 conductor shielded PVC cable, 3 x 0.25 mm² (23 AWG), protected with 1000 mm of flexible conduit • 300 m (1000 ft) maximum cable run Approvals CE, C-TICK TASS Siemens Milltronics belt scale Note: The TASS can be mounted to the belt scale static beam as shown, or to a conveyor cross member or to a non-weighing ilder frame. © Siemens AG 2009

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  • Belt WeighingSpeed Sensors

    Milltronics TASS

    4/30 Siemens WT 10 2009

    4

    n Overview

    Milltronics TASS is a compact low-profile, wheel-driven return belt speed sensor, ideal for use on mobile crushers and in con-stricted spaces.

    n Benefits

    Rugged design

    Easy, low cost installation

    Compact, low-profile speed sensor

    IP65 rated

    n Application

    Milltronics TASS speed sensor operates in conjunction with a conveyor belt scale, providing signals to an integrator (Milltron-ics BW100, BW500, or SIWAREX FTC) which computes the rate of material being conveyed. The trailing arm speed sensor mon-itors conveyor belt speed, with the output signal transmitted by cable connection to the integrator.

    Easily installed close to the belt scale assembly, the TASS pro-vides a signal generated as the wheel rotates on the return belt. Pulses are generated by the internal proximity switch detecting the rotation of the five spoked wheel. The TASS is mounted to the static beam of the belt scale or to a structural cross member via a pivoting bracket assembly.

    The TASS is a compact, low-profile, rugged speed sensor, most often used on mobile crusher applications where space is lim-ited. The TASS output can be applied to any Milltronics belt scale integrator.

    n Design

    Installation

    TASS Installation

    n Technical specifications Mode of operation

    Measuring principle Proximity sensor provides pulse to integrator

    Typical application Mobile crusher

    Input Bi-directional wheel rotation

    25 ... 350 rpm

    Output Inductive proximity sensor

    Open collector, NPN, sinking output, max. 200 mA

    Pulses: 5 per revolution

    9.947 pulses/m, 3.03 pulses/ft

    Rated operating conditions

    Operating temperature -25 ... +70 C (-13 ... +158 F)

    Degree of protection IP65

    Design

    Trailing arm assembly Painted mild steel

    Wheel 160 mm (6.3) diameter castaluminum with polyurethane tread

    Power supply 10 ... 35 V DC, 15 mA at24 V DC maximum

    Wiring

    Brown + Excitation (10 ... 35 V DC)

    Black + Signal

    Blue - Common

    Interconnection wiring(to integrator)

    2 m, 3 conductor shielded PVC cable, 3 x 0.25 mm (23 AWG), protected with 1000 mm offlexible conduit

    300 m (1000 ft) maximum cable run

    Approvals CE, C-TICK

    TASS

    Siemens Milltronics belt scale

    Note: The TASS can be mounted tothe belt scale static beam as shown,or to a conveyor cross member or toa non-weighing ilder frame.

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics TASS

    4/31Siemens WT 10 2009

    4

    C) Subject to export regulations AL: N, ECCN: EAR99

    n Dimensional drawings

    TASS dimensions

    Selection and Ordering data Order No.

    Milltronics TASS Speed SensorCompact, low-profile, wheel driven return belt speed sensor for belt conveyors; ideal for use on mobile crushers and in constricted spaces.

    C) 7MH7131-

    7777 0

    Model

    5 pulses per revolution 1

    Fabrication

    Standard, polyester painted mild steel A

    Stainless steel 304 (1.4301) B

    Note: Wheel is aluminum for all versions

    Mounting options

    Complete with standard mounting kit A

    Approvals

    CE, C-TICK 1

    Instruction manual

    TASS Instruction Manual, Multi-languageNote: The instruction manual should be ordered as a separate item on the order.

    C) 7ML1998-5HL61

    This device is shipped with the Siemens Milltronics manual CD containing the complete instruction manual library.

    Spare parts

    TASS Wheel 7MH7723-1AN

    TASS Proximity Switch 7MH7723-1AP

    TASS Wheel, stainless steel sealed bearing 7MH7723-1GW

    Selection and Ordering data Order No.

    Milltronics TASS Speed SensorCompact, low-profile, wheel driven return belt speed sensor for belt conveyors; ideal for use on mobile crushers and in constricted spaces.

    C) 7MH7131-

    7777 0

    TASS Mounting Bracket

    567 mm(22.32)

    534 mm(21.02)

    50 mm(1.97)

    160 mm(6.3) dia.

    508 mm(20)

    conduit fittingM16

    158 mm(6.22)

    66 mm(2.6)

    53 mm(2.09)

    48 mm(1.89)

    60 mm(2.36)

    20 mm(0.79)

    9 mm (0.35),2 places

    6 mm (0.24),2 places

    12 mm (0.48),2 places

    25 mm(0.89)

    40 mm(1.57)

    40 mm(1.57)

    105 mm(4.13)120 mm(4.72)

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics RBSS

    4/32 Siemens WT 10 2009

    4

    n Overview

    Milltronics RBSS is a high resolution, wheel-driven return belt speed sensor.

    n Benefits

    Rugged design

    IP65 rated

    Easy, low cost installation

    Accurate belt speed detection

    n Application

    Milltronics RBSS monitors conveyor belt speed, with the output signal transmitted by cable connection to the integrator (Milltroncs BW100, BW500, or SIWAREX FTC).

    Easily installed close to the belt scale assembly, the RBSS pro-vides a signal generated as the wheel on the sensor rotates on the return belt. To secure this cost-effective unit in place, position a cross bar between stringers - either just before or after a return belt idler, or use the optional mounting bracket. The weight of the RBSS ensures positive rotation of the wheel in the middle of the return belt, and pulses from the magnetic sensor are generated by the rotation of the 60 toothed speed sprocket driven by the wheel.

    The RBSS output can be applied to any Milltronics belt scale in-tegrator.

    n Design

    Installation

    RBSS installation

    stringer

    cable

    belt

    wheel

    stringer

    24 mm (1) dia.cross bar(customersupplied)

    24 mm (1) washers,2 places(customer supplied)

    return belt travel

    RBSS

    RBSS Standard Mounting

    RBSS with Optional Mounting Bracket

    Siemens Milltronicsbelt scale

    RBSS

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics RBSS

    4/33Siemens WT 10 2009

    4

    n Technical specifications

    1) EMC performance available upon request.2) Approvals for RBSS IS are based on internally mounted NAMUR slotted

    proximity switch (Pepperl+Fuchs #NJ0.8-5GM-N) and use of suitable IS Switch Isolator (Amplifier). Please see RBSS instruction manual for more information.

    3) Approval ratings for the Proximity Switch and IS Switch Isolator are the property of Pepperl+Fuchs. Copies of these Approval Certificates may be obtained at http://www.siemens.com/processautomation.

    Mode of operation

    Measuring principle Proximity sensor provides pulse to integrator

    Typical application Aggregate belt conveyors

    Input Wheel rotation 2 ... 450 rpm,bi-directional

    Output 60 pulses per revolution, 2 ... 450 Hz, 150.4 pulses/m (4.58 pulses/ft)

    RBSS: open collector sinking output, max. 17 mA

    RBSS IS:load current, 0 ... 15 mA

    Rated operating conditions

    Ambient temperature RBSS: -40 ... +105 C(-40 ... +220 F)

    RBSS IS: -25 ... +100 C(-14 ... +212 F)

    Degree of protection IP65

    Design

    Trailing arm Painted mild steel

    Sensor wheel 127 mm (5) diameter,polyurethane tread

    Power supply RBSS: 5 ... 30 V DC, 10 mA

    RBSS IS: 5 ... 25 V DC fromIS Switch Isolator

    Interconnection wiring(to integrator)

    RBSS: 3 m, 3 conductor 22 AWG shielded cable - 300 m (1000 ft) maximum

    cable run

    RBSS IS: 2 m, 2 conductor26 AWG PVC covered cable

    - 300 m (1000 ft.) maximumcable run to IS switch isolator

    - 300 m (1000 ft.) maximumcable run from IS switch isola-tor and integrator

    Approvals

    RBSS CE, C-TICK1)

    RBSS IS (with suitable IS switch iso-lator or Switch Amplifier)2)

    ATEX II 2 G EEx ia IIC T6

    CSA/FM Class I, Div. 1, Groups A, B, C, and D, Class II, Div. 1, Groups E, F, and G (system ap-proval)

    CE, C-TICK2)

    Proximity Switch Approval Ratings (Pepperl+Fuchs #NJ0.8-5GM-N)

    ATEX II 2 G EEx ia IIC T6

    CSA/FM Class I, Div. 1, Groups A, B, C, and D, Class II, Div. 1, Groups E, F, and G (system ap-proval)

    Optional Switch Isolator (required for RBSS IS)3)

    Pepperl+Fuchs #KFA5-SOT2-Ex2 or #KFA6-SOT2-Ex2

    ATEX II (1) G [EEX ia] IIC

    CSA/FM: Class 1, Div. 1, Groups A, B, C, and D. Class II, Div. 1, Groups E, F, and G

    Selection and Ordering data Order No.

    Milltronics RBSS Speed SensorA high resolution wheel-driven return belt speed sensor

    C) 7MH7134-

    77777

    Model

    60 pulses per revolution 2

    Fabrication

    Standard, polyester painted mild steel A

    Mounting options

    With mounting kit B

    Approvals

    CE, C-TICK, ATEX II 2 G, EEx ia IIC and CSA/FM Class I, Div. 1, Groups A, B, C and D, Class II Div. 1, Groups E, F and G1)

    1) Approvals option 2 requires use of Switch Isolator to interface with the belt-scale integrator.

    2

    CE, C-TICK 3

    Switch isolator

    Not required 0

    115 V AC2)

    2) Required with RBSS IS

    1

    230 V AC2) 2

    Instruction manual

    RBSS Instruction Manual, Multi-languageNote: The instruction manual should be ordered as a separate item on the order.

    C) 7ML1998-5GX63

    This device is shipped with the Siemens Milltronics manual CD containing the complete instruction manual library.

    Spare parts

    Wheel, 127 dia-polyurethane, sealed bearing C) 7MH7723-1FX

    Mounting kit, spare C) 7MH7723-1AU

    Proximity Switch C) 7MH7723-1GA

    Switch, inductive, NJ0.8-5GM-N (Approvals option 2)2)

    C) 7MH7723-1AS

    P & F Switch Isolator, 115 V AC2) 7MH7723-1EB

    P & F Switch Isolator, 230 V AC2) 7MH7723-1EC

    Wheel and shaft, 152 mm dia.3)C)

    7MH7723-1EN

    60 tooth gear3)

    3) For use with old style RBSS PBD-51033452C) Subject to export regulations AL: N, ECCN: EAR99

    C) 7MH7723-1EQ

    Bearing (two required)3) C) 7MH7723-1ER

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics RBSS

    4/34 Siemens WT 10 2009

    4

    n Dimensional drawings

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics MD-36

    4/35Siemens WT 10 2009

    4

    n Overview

    Milltronics MD-36 is a general purpose and hazardous rated shaft-driven speed sensor.

    n Benefits

    Standard aluminium or optional stainless steel versions avail-able for corrosive environments

    Hazardous area approved (MD-36 and MD-36 IS aluminum)

    High resolution, suitable for low or varying shaft speeds

    Bi-directional for either clockwise or anti-clockwise belt travel, eliminating errors due to vibration

    Pulley shaft or motor shaft-driven

    n Application

    Milltronics MD-36 speed sensor operates in conjunction with a conveyor belt scale, providing a signal to an integrator (Miltronics BW100 or BW500) which computes the rate of mate-rial being conveyed.

    The sensor is directly coupled to the motor or pulley shaft to en-sure accurate belt-travel readout, eliminating problems caused by belt slippage or material build-up.

    The MD-36 converts shaft rotation into a pulse train of 36 pulses per revolution using high precision dual optocouplers. The digi-tal signal is transmitted as speed input to any Milltronics integra-tor for calculation of belt speed, flow rate and totalized weight.

    This high resolution speed sensor provides a frequency signal proportional to the shaft speed, enabling low or varying shaft speeds to be read accurately. The quadrature type circuitry in the MD-36 non-IS models prevents erroneous speed signals due to vibration or shaft oscillation.

    The MD-36 is easily mounted and is bi-directional for either clockwise or anti-clockwise rotation.

    n Design

    Mounting1)

    Machining on tail/bend pulley shaft per Detail A (by customer) to accommodate Siemens Milltronics speed sensor when tail or bend pulley is not supplied by Siemens Milltronics. Arresting bracket is an anti-rotation device only and must not secure or support the speed sensor. Bearing life would be greatly reduced if speed sensor is not free to float. Use anti-rotation spring to prevent mechanical oscillation of speed sensor. Grease mating surfaces to prevent seizing.

    MD-36 mounting

    1) Can also be mounted to motor shaft with rubber connector

    Detail A

    Detail B

    pulley shaft

    arresting bracketspring

    angle iron (by customer)

    64 mm(2.5)

    M8 or5/16-18 UNC

    set screw(by customer)

    see Detail A

    B

    B

    25 mm(1)

    16 mm (0.63) dia.16.07 mm (0.633)

    secure withhook or bolt

    127 mm(5) approx.

    anti rotation springarresting bracket

    angle iron

    .254mm (.010") A

    A

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics MD-36

    4/36 Siemens WT 10 2009

    4

    n Technical specifications

    1) Approvals for MD-36 IS are based on internally mounted NAMUR slotted proximity switch (Pepperl+Fuchs #SJ3.5N) and use of suitable IS Switch Isolator (Amplifier). Please see MD-36 instruction manual for more informa-tion.

    2) EMC performance available upon request.3) Approval ratings for the Proximity Switch and IS Switch Isolator are the

    property of Pepperl+Fuchs. Copies of these Approval Certificates may be obtained at http://www.siemens.com/processautomation.

    Belden is a registered trademark of Belden Wire and Cable Company.

    Mode of operation

    Measuring principle Pulse from shaft rotation using slotted optical switch

    Typical application General purpose speed sensor

    Input Shaft rotation 0 ... 2,000 rpm,bi-directional

    Output MD-36: open collector sinking output, max. 25 mA at 15 V DC

    36 pulses/revolution:0 ... 2,000 rpm = 0 ... 1200 Hz

    MD-36 IS:load current 0 ... 15 mA

    Input:output 1:1 (speed ratio)

    Rated operating conditions

    Ambient temperature -40 ... +55 C (-40 ... +130 F)

    Design

    Enclosure MD-36 and MD-36 IS:painted aluminum rating Type 4/ NEMA 4/IP65

    MD-36A: painted aluminum - general purpose

    MD-36SS: stainless steel 304 (1.4301), corrosive applications

    Power supply MD-36/MD-36A/MD-36SS:+15 V DC, 25 mA from integrator

    MD-36 IS: +5 ... 25 V DC fromIS switch isolator

    Cable

    Option Belden 8770, 3-wire shielded, 18 AWG (0.75 mm) or equivalent

    Max. run 305 m (1000 ft)

    Approvals

    MD-36 CSA/FM: Class II, Div. 1, Groups E, F, G and Class III

    ATEX II 2D, Ex tD A21 IP65 T70 C

    CE, C-TICK2)

    MD-36 IS (with suitable IS switch isolator)1)

    CSA/FM: Class I, Div. 1,Groups A, B, C, D and Class II, Div. 1, Groups E, F, G (system approval)

    ATEX II 2G, EEx [ia] IIC T6

    CE, C-TICK2)

    MD-36A, MD-36SS CE, C-TICK2)

    Optional Switch Isolator(required for MD-36 IS)3)

    Pepperl+Fuchs #KFA5-SOT2-Ex2 (115 V AC) or #KFA6-SOT2-Ex2 (230 V AC)

    CSA/FM: Class 1, Div. 1,Groups A, B, C, D and Class II, Div. 1, Groups E, F, G (system approval)

    ATEX II 1G, EEx [ia] IIC

    Selection and Ordering data Order No.

    Milltronics MD-36 Speed SensorA general purpose, high resolution, and hazardous rated shaft-driven speed sensor for use with Milltronics belt scales, bend pulley, tail pulley or snub pulley mounted.

    C) 7MH7132-

    77777

    Model

    MD-36A: CE, C-TICK; 36 pulses per revolution 1

    MD-36 IS: CSA/FM Class 1, Div. 1, Groups A, B, C, D and Class II, Div. 1, Groups E, F, G; ATEX II 2G, EEx [ia] IIC T6; CE, C-TICK; 36 pulses per revolutionNote: MD-36 IS requires IS switch isolator to inter-face with belt scale integrator.

    4

    MD-36: CSA/FM Class II, Div. 1, Groups E, F, G and Class III; ATEX II 2D, Ex tD A21 IP65 T70 C; CE, C-TICK; 36 pulses per revolution

    5

    Enclosure

    Painted cast aluminum, 1/2 NPT connection A

    Stainless steel, 304 (1.4301), cable connector for 3 to 9 mm (0.35) cable

    B

    Coating

    None A

    Epoxy paint, for cast aluminum enclosure only B

    Circuit board

    Standard 1

    Conformal coating (tropical package), not available for MD-36 IS

    2

    Switch isolator

    Not required 0

    115 V AC1)

    1) Required with MD-36 ISC) Subject to export regulations AL: N, ECCN: EAR99

    1

    230 V AC2) 2

    Instruction manual

    MD-36A/MD-36, English C) 7ML1998-5DB02

    MD-36A/MD-36, German C) 7ML1998-5DB32

    MD-36A/MD-36, Spanish C) 7ML1998-5DB21

    MD-36A/MD-36, French C) 7ML1998-5DB12

    Note: The instruction manual should be ordered as a separate item on the order.

    Optional equipment

    Threaded shaft coupling 7MH7723-1GH

    P+F IS switch isolator, 115 V AC, required with MD-36 IS

    7MH7723-1EB

    P+F IS switch isolator, 230 V AC, required with MD-36 IS

    7MH7723-1EC

    Spare parts

    MD-36 bearing housing assembly 7MH7723-1EE

    MD-36 stainless steel [304 (1.4301)] bearing housing assembly

    7MH7723-1EF

    MD-36A/MD-2000A bearing housing assembly C) 7MH7723-1EG

    MD-2000A stainless steel [304 (1.4301)] bearing housing assembly

    7MH7723-1EH

    MD-36A/MD-36 circuit card C) 7MH7723-1EJ

    MD-36A/MD-36 toothed disc 7MH7723-1EK

    MD-2000A circuit card, without encoder C) 7MH7723-1EL

    MD-2000A encoder 7MH7723-1EM

    Switch, inductive, SJ3.5-N for MD-36 IS 7MH7723-1ED

    Tension spring 7MH7723-1CP

    Arresting bracket, aluminum 7MH7723-1DY

    Arresting bracket, stainless steel 304 (1.4301) 7MH7723-1EA

    MD-36A/MD-36 circuit card, conformal coated 7MH7723-1GC

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics MD-36

    4/37Siemens WT 10 2009

    4

    n Dimensional drawings

    MD-36 dimensions

    n Schematics

    Connections

    (See instruction manual for MD-36 IS wiring details.)

    Determine the pulley shaft rotation on the end of the pulley shaft to which the MD-36 is attached.

    If the pulley shaft is rotating clockwise, connect the appropri-ate wire to terminal 2. If the pulley shaft is rotating counter clockwise, connect the appropriate wire to terminal 3.

    Do not common terminals two or three at the same time.

    Ground shield of cable at integrator only.

    Description Terminal

    + 15 V DC (red) 1

    speed out - CW (white) 2

    speed out - CCW (blue) 3

    common (black) 4

    ground G

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics MD-256

    4/38 Siemens WT 10 2009

    4

    n Overview

    Milltronics MD-256 is a high resolution shaft-driven speedsensor.

    n Benefits

    Light and rugged design, IP65 rated

    Compact and economical

    Easy, low-cost installation

    Accurate belt speed detection

    High resolution, suitable for low or varying shaft speeds

    Bi-directional for either clockwise or counter-clockwise shaft rotation

    n Application

    Milltronics MD-256 speed sensor operates in conjunction with a conveyor belt scale, providing a signal to an integrator which computes the rate of material being conveyed. At only 1.22 kg (2.68 lbs), it is one of the lightest and most durable units ever de-veloped for monitoring conveyor belt speed. With its rugged cast aluminium housing, it is suitable for outdoor installation, and its low weight prolongs bearing life.

    It is directly coupled to a rotating tail or bend pulley shaft to en-sure accurate belt-travel readout, eliminating problems caused by belt slippage or material build-up. The MD-256 converts shaft rotation into a pulse train of 256 pulses per revolution using a high precision rotary optical encoder. The digital signal is trans-mitted as speed input to any Milltronics integrator for calculation of belt speed, flow rate and totalized weight.

    This high resolution speed sensor provides a frequency signal proportional to the shaft speed, enabling low or varying shaft speeds to be read accurately. The quadrature type shaft en-coder prevents erroneous speed signals due to vibration or shaft oscillation. The MD-256 is easily mounted and is bi-directional for either clockwise or anti-clockwise belt travel.

    n Technical specifications

    Mode of operation

    Measuring principle Pulse from shaft rotation using high precision rotary optical encoder

    Typical application When a high resolution speed sensor is required

    Input Shaft rotation 0.5 ... 470 rpm,bi-directional

    Output Unidirectional open collector sinking output

    +10 ... +30 V DC, 25 mA max.

    256 pulses per revolution

    2 to 2000 Hz

    Rated operating conditions

    Ambient temperature -40 ... +55 C (-40 ... +131 F)

    Degree of protection NEMA 4X, Type 4X, IP65

    Design

    Enclosure Rated NEMA 4X, Type 4X, IP65

    Painted aluminum

    Stainless Steel (Optional)

    Power supply +10 to +30 V DC, 30 mA max.

    Cable

    Option 3-wire shielded,0.75 mm (18 AWG)

    Max. run 305 m (1000 ft)

    Approvals CSA/FM Class II, Div.1, Groups E, F, G and Class III

    ATEX II 2D Ex tD A21 IP65 T70 C

    IECEx Ex tD A21 IP65 T70 C

    CE, C-TICK

    Selection and Ordering data Order No.

    Milltronics MD-256 Speed SensorA high resolution shaft-driven speed sensor used for Milltronics belt scales.

    C) 7MH7130-

    7777 0

    Enclosure

    Polyester painted aluminum, NEMA 4X 1

    304 (1.4301) stainless steel, NEMA 4X 2

    Conduit entry

    1/2 NPT A

    M20 C

    Approvals

    CSA/FM Class II, Div. 1, Groups E, F, G and Class III

    B

    ATEX II 2D Ex tD A21 IP65 T70 C, IECEx Ex tD A21 IP65 T70 C, CE, C-TICK

    C

    Connections

    Standard, up to 2 integrators 1

    Multiple, up to 10 integrators 2

    Instruction manual

    English C) 7ML1998-5FJ02

    German C) 7ML1998-5FJ32

    French C) 7ML1998-1FJ12

    Dutch C) 7ML1998-1FJ41

    Note: The instruction manual should be ordered as a separate item on the order.

    Spare parts

    Threaded shaft coupling 7MH7723-1GH

    MD-256 circuit card with encoder, up to 2 integrators

    C) 7MH7723-1CE

    MD-256 circuit card with encoder, up to 10 integrators

    C) 7MH7723-1CF

    MD-256 encoder C) 7MH7723-1CL

    MD-256 bearing housing assembly C) 7MH7723-1CK

    Rubber coupling C) 7MH7723-1CM

    Coupling hub C) 7MH7723-1CN

    Enclosure cover 7MH7723-1CJ

    Update kit, up to 2 integrators1)

    1) Updates original MD-256 design. Includes card complete with encoder, coupling and hub.

    C) Subject to export regulations AL: N, ECCN: EAR99

    C) 7MH7723-1CG

    Update kit, up to 10 integrators1) C) 7MH7723-1CH

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics MD-256

    4/39Siemens WT 10 2009

    4

    n Design

    Mounting

    MD-256 mounting

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics MD-256

    4/40 Siemens WT 10 2009

    4

    n Dimensional drawings

    MD-256 dimensions

    n Schematics

    Connections

    Determine the pulley shaft rotation on the end of the pulley shaft to which the MD-256 is attached.

    If the pulley shaft is rotating clockwise, connect the appropri-ate wire to terminal 2. If the pulley shaft is rotating counter-clockwise, connect the appropriate wire to terminal 3.

    Do not connect terminals two or three at the same time.

    Ground shield of cable at integrator only.

    50 mm(1.96)

    102 mm(4.00)

    89 mm(3.5)

    60 mm(2.38)

    305 mm(12.0)

    131 mm(5.16)

    159 mm(6.25)

    111 mm(4.36)

    102 mm(4.00)

    rod :8.0 mm(5/16)

    shaft :15.9 mm(5/8)

    NPT conduit entrance(optional PG13.5 adapter available)

    NPT conduit entrance(optional PG13.5 adapter available)

    Description Terminal

    +10 to +30 V DC 1

    speed out-CW 2

    speed out-CCW 3

    common 4

    ground G

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    SITRANS WS100

    4/41Siemens WT 10 2009

    4

    n Overview

    SITRANS WS100 speed sensor is a compact, medium-resolu-tion, pulley shaft-driven belt speed sensor with magnetic mount-ing. It is ideal for aggregate and mineral processing industries.

    n Benefits

    Small, light-weight

    Good resolution for accurate measurement, suitable for vary-ing shaft speeds

    Long bearing life

    n Application

    SITRANS WS100 speed sensor operates in conjunction with a conveyor belt scale, providing a signal to an integrator (Milltronics BW100 or BW500, or SIWAREX FTC module) which computes the rate of material being conveyed. It is lightweight at 1.22 kg (2.68 lbs) and durable, for easy installation and pro-longed bearing life.

    The WS100 converts shaft rotation into a pulse train of 8 pulses per revolution. These pulses are typically fed into a Milltronics belt scale integrator. The integrator interprets the pulses and uses them in the calculation of belt speed, flow rate, and material totalization. In non-belt scale applications, the WS100 can be used to monitor rotational speed when directly connected to a PLC.

    The WS100 IS (Intrinsically Safe) version contains an inductive proximity switch which transmits the pulses via a Switch Isolator for hazardous area locations.

    n Technical specifications

    Mode of op eration

    Measuring principle Proximity sensor provides pulse to integrator

    Typical application Aggregate belt conveyors

    Input shaft rotation 15 ... 1500 rpm,bi-directional

    shaft rotation 15 ... 300 rpm,bi-directional with magnetic con-nector

    Output 8 pulses per revolution

    0 ... 200 Hz, 0 ... 40 Hz withmagnetic connection

    WS100 standard: open collector sinking output, 25 mA

    WS100 IS: load current,0 ... 15 mA

    Integrator minimum usablefrequency 2 Hz

    Rated operating conditions

    Standard -40 ... +110 C (-40 ... +230 F)

    Intrinsically Safe -25 ... +100 C (-14 ... +212 F)

    Degee of protection IP67

    Enclosure polypropylene base and target enclosure with 304 (1.4301) stain-less steel access cover

    304 (1.4301) stainless steel shaft, bearings and hardware

    Power

    Standard 4.5 ... 28 V DC, 16 mA

    Intrinsically Safe 5 ... 25 V DC fromIS Switch Isolator

    Cable

    Standard 3 m (10 ft), 3 conductor 22 AWG (0.324 mm), PVC shielded ca-ble

    300 m (1000 ft) maximum cable run

    Intrinsically Safe 2 m (6.5 ft), 2 conductor 26 AWG (0.129 mm), PVC covered cable

    300 m (1000 ft) maximum cable run to IS switch isolator

    300 m (1000 ft) maximum cable run from IS switch isolator and integrator

    Certificates and approvals

    Standard CE, C-TICK

    Intrinsically Safe CE, ATEX and CSA approved, Pepperl + Fuchs Proximity Switch and IS Switch Isolator

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    SITRANS WS100

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    Selection and Ordering data Order No.

    SITRANS WS100 Speed Sensor

    A compact, medium-resolution, pulley shaft-driven belt speed sensor with magnetic mounting; ideal for aggregate and mineral processing industries.

    C) 7MH7176-

    77777

    Model

    8 PPR 1

    Fabrication

    Polycarbonate construction with 304 stainless steel sensor cover

    A

    Mounting

    M12X1.75 threaded shaft A

    Magnetic connector B

    Approvals

    Standard CE, C-TICK 0

    CE, C-TICK, ATEX II 2 G, Eex ia IIC and CSA/FM Class 1, Div. 1, Groups A, B, C and D, Class II Div. 1, Groups E, F and G1)

    1) Approvals option 1 requires use of Switch Isolator to interface with the belt-scale integrator.

    C) Subject to export regulations AL: N, ECCN: EAR99

    1

    Switch Isolator

    Not required 0

    115 V AC (required with IS option 1) 1

    230 V AC (required with IS option 1) 2

    Instruction manual

    SITRANS WS100, English C) 7ML1998-5LU01

    SITRANS WS100, GermanNote: The instruction manual should be ordered as a separate item on the order.

    C) 7ML1998-5LU31

    This device is shipped with the Siemens Milltronics manual CD containing the complete instruction manual library.

    Spare Parts

    Switch, Standard Magnetic Pickup C) 7MH7723-1GA

    Switch, inductive, NJO.8-5GM-N for Approvals option 1

    C) 7MH7723-1AS

    WS100 Magnetic Connector C) 7MH7723-1GF

    P & F Switch Isolator, 115 V AC, required for Approvals option 1

    7MH7723-1EB

    P & F Switch Isolator, 230 V AC, required for Approvals option 1

    7MH7723-1EC

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    SITRANS WS100

    4/43Siemens WT 10 2009

    4

    n Design

    The input shaft on the SITRANS WS100 is coupled to the rotating shaft on a belt-driven pulley with a tapped hole, and is externally supported. The units flexible arresting strap stops it from rotat-ing with the shaft, without causing bearing stress, and can be fit-ted to any rigid member close to the sensor.

    When mounting, ensure the unit and the pulley shaft are concen-tric to avoid stresses on the units bearings.

    For mounting using the magnetic connector, ensure the face of the rotating shaft on the belt driven pulley is flat, and has no burrs or damage that may prevent flush mounting of the mag-netic connector. Attach the SITRANS WS100 speed sensor to the shaft; the magnetic connector will center itself as the belt driven pulley rotates.

    WS100 installation

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    SITRANS WS100

    4/44 Siemens WT 10 2009

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    n Dimensional drawings

    WS100 dimensions

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics Bend Pulleys

    4/45Siemens WT 10 2009

    4

    n Overview

    Return belt driven pulley provides rotation for shaft-driven speed sensors. 4.5 size is self-cleaning.

    Selection and Ordering data Order No.

    Milltronics Bend Pulley, 4.5 and 6 diameterReturn belt driven pulley provides rotation for shaft-driven speed sensors. 4.5 size is self-cleaning.

    C) 7MH7170-

    7777 0

    Size

    4.5 diameter self cleaning 1

    6 diameter 2

    Belt width and 'A' dimension

    18, A=27 (686 mm), 20, A=29 (737 mm) A

    24, A=33 (838 mm) B

    30, A=39 (991 mm) C

    36, A=45 (1143 mm) E

    42, A=51 (1295 mm) G

    48, A=57 (1448 mm) H

    54, A=63 (1600 mm), for 6 diameter only K

    60, A=69 (1753 mm), for 6 diameter only L

    66, A=75 (1905 mm), for 6 diameter only M

    Finish

    Standard, polyester painted mild steel A

    316 (1.4401) stainless steel1)

    1) 316 (1.4401) stainless steel shaft on 4.5 diameter models only

    B

    316 (1.4401) stainless steel2)

    2) With corrosion resistant bearings, 316 (1.4401) stainless steel shaft on 4.5 diameter models only

    C

    Epoxy painted3)

    3) For 6 diameter models only

    C) Subject to export regulations AL: N, ECCN: EAR99

    D

    Epoxy painted, with corrosion resistant bearings3) E

    Bearings

    Imperial size 0

    Metric size 1

    No bearings 2

    Instruction manual

    EnglishNote: The instruction manual should be ordered as a separate item on the order.

    C) 7ML1998-5DE01

    This device is shipped with the Siemens Milltronics manual CD containing the complete instruction manual library.

    Siemens AG 2009

  • Belt WeighingSpeed Sensors

    Milltronics Bend Pulleys

    4/46 Siemens WT 10 2009

    4

    C) Subject to export regulations AL: N, ECCN: EAR99

    Selection and Ordering data Order No.

    Milltronics Bend Pulley, 6 diameter with 1/4 laggingReturn belt driven pulley provides rotation for shaft-driven speed sensorsThe lagging offers self-cleaning advantages and ensures positive rotation.

    C) 7MH7171-

    7777 0

    Size

    6 diameter with 1/4 lagging 3

    Belt width and 'A' dimension

    18, A=27 (686 mm), 20, A=29 (737 mm) A

    24, A=33 (838 mm) B

    30, A=39 (991 mm) C

    36, A=45 (1143 mm) E

    42, A=51 (1295 mm) G

    48, A=57 (1448 mm) H

    54, A=63 (1600 mm), for 6 diameter only K

    60, A=69 (1753 mm), for 6 diameter only L

    66, A=75 (1905 mm), for 6 diameter only M

    Finish

    Standard, polyester painted mild steel A

    316 (1.4401) stainless steel B

    316 (1.4401) stainless steel with corrosion resistant bearings

    C

    Bearings

    Imperial size 0

    Metric size 1

    No bearings 2

    Instruction manual

    EnglishNote: The instruction manual should be ordered as a separate item on the order.

    C) 7ML1998-5DE01

    This device is shipped with the Siemens Milltronics manual CD containing the complete instruction manual library.

    Siemens AG 2009