bec, (fabrication division) one of the leading heavy ...assembly of stacker barge un-loader parts of...

BEC, (Fabrication Division) one of the leading Heavy Engineering manufacturing unitbased in Urla, is a fully automated State-of-the art fabrication shop with highlysophisticated CNC machines installed for structural steel fabrication focusing on HeavyEngineering Fabrication with major emphasis on Wind Mill Towers, Thermal Power PlantPressure parts components, columns etc. Unit includes high tech EOT cranes, mobilecranes and gantry cranes for handling. We have full-fledged design and R&D team andfacilities, to meet 100% Quality and Customer Satisfaction and delivery in time.

We provides a one-stop solution for various heavy engineering components / equipments,fabrication requirements, machining requirements for wind turbine parts, duly ready to usecomponents for the manufacturing of turbines of various capacities.

BEC has followed stringent commitment in doing things the right way. The mission isevident through our fabrication services where we commit to high quality fabrication,products and customer service.

We continuously innovate and induct the latest technologies in our plant and factory todeliver cutting edge solutions of matchless quality that stand the test of time.

Capacity:

12000 MT Per Annum

Capacity:

18000 MT Per Annum

Max. Weight: 50 Ton Single

piece

105200 Sq.

Mtr

Heavy

Fabrication

16184 Sq.

Mtr

Machine

Shop

56656 Sq.

Mttr

Foundry

Shop

Total Area

• Established in 1960, Bhilai Engineering Corporation Limited serves Railways, Mining, Steel Plants, PowerPlants, General Engineering, Shipping & Marine for their requirements of Steel, Alloy steel and Manganesesteel castings.

• The company was set up with an objective of manufacturing high quality ferrous castings, heavyfabrication and to provide machining assistance to their valued customers using the latest State of Arttechnology. Our products are built to stringent International standards, and have been received withdistinction and acclaim by all users, both in the International and Domestic market. Company is managedby a team of highly technical professionals. It is no wonder the company has withstood the test of time forthe last 52 years, given the dynamic nature of the economy with a focused vision.

• Our Foundry is a single manufacturing facility in India with complimentary light fabrication and machineshops.

• The Steel Foundry consists of following divisions, namely: -

Fabrication Shop Includes:

CNC Machine & Pug Cutting Machines

SAW Machines

Column & Boom Welding Machine

Plate Bending , Drilling & Grinding Machines

Grit blasting facility

Painting Booth with Humidity Control facility.

Metalizing Facility.

Fabrication Shop is well equipped with various types of plate cutting machines, Plate welding machines, Plate

Bending Machines, Painting Booth, Grit Blasting Booth & Metalizing Booth.

CNC Machine (Messer & ProArc -- 3500 mm wide, 40000 mm Length and maximum thickness 220 mm).

Corimpex Machine (Advance Welding Technology – For Beam welding – Maxi. Width Flange 1000 mm,

Maximum Height 2000mm, Plate thickness 63 mm that is about 1000 Kg per meter) .

Column Boom Welding Machines (to handle circumferential welding up to 4500 mm dia Shells).

Plate Bending Machine (56 mm thick & 2500 mm wide plate).

Painting Booth is 32 meters long x 6 meter width x 8 meters height – 2 Booths

Grit Blasting Booth is 32 meters long x 6 meter width x 8 meters height & 22 x 4.5 x 5

Metalizing Booth is 32 meters long x 6 meter width x 8 meters height

Closed Sheds – 3 Sheds ( 13 x 12 x 325 meters, 15 x 10 x 300 meters, 24 x 12 x 325 meter)

Open Bay for Large fabrication with 2 gantry Cranes of 25 Ton Each: 24 x 12 x 300 Meters

Railway

Mining

Power

Shipping

Steel

Material Handling

Serving Core Sectors as Steel, Railways,

Power, Shipping, Mines & Infrastructure

sectors with global Presence through TOT,

Collaboration & Exports of Heavy

Engineering Products.

Our Technical Capability to deliver critical

& fully finished components in the following

Sectors:

Capital Equipment

Heavy Machines

Technological Structures

Our in-house facility includesfabrication shop, blasting booth,

paint booth, testing labs with alladvance measuring and testinginstruments. Our Quality AssuranceDepartment is well equipped withmodern testing facilities to controlright from raw material to finishedstage components.

Facility Includes :• Radiography Lab• Ultrasonic Testing• Metallurgy Lab• Easy Laser• Paint Lab

• Pneumatic & Hydraulic Testing

High quality performance is maintained at every

stage of fabrication and welding. The division's

Quality Assurance system meets or exceeds our

Accreditations listed.

BEC is equipped with Heavy Fabrication, Machine & Assembly

shops and offers complete technological & metallurgical

equipment.

BEC’s goal is to provide solutions in Wind Mill Tubular Tower,

Heavy Fabrication, using the best technology the world has to

offer. But we are proud of much more than just the products we

make.

The equipments supplied from the division are pre-assembled

with drives, trial tested & match marks are provided for ease of

erection at site.

We specialize in the welding of all types of metal alloys in

addition to quality welding of complex parts where precision is

critical.

Fabrication services are staffed by skilled craftsmen equipped

with the latest equipments to be able to produce premium

quality products. Our dedication to quality and prompt services

is unbeatable and this is why our customers are 100 % pacified

in knowing that they are receiving the best solutions at

unmatched prices.

We promise continuous monitoring to ensure practices are

efficient, economical, and effective and up to the latest

standards. Timely project completion and that too within the

agreed budget.

“Box” Columns for Boiler Structures -BHEL

“+” Columns for Boiler Structures -BHEL

Wind Mill TowersColumn Boom Welding Machine

Advanced Welding Technology (Core Impex)

Tower Bay Shop

Machining in Toss MachineCNC Messar Cutting MachineAdvanced CNC Milling Machine

Plate Bending

Machine

BEC shops are approved by BHEL, Enercon, Sandvik, Metso &

SIEMENS for the manufacture of fabricated parts & Assemblies. Our

offerings includes: Fabricated items for Electrical Parts,

Infrastructure, Material Handling Equipments and their assemblies.

It includes:

Boiler & Turbine Structures: Primary & Secondary

Buck Stays

Wind Boxes

Wind Mill Towers for Wind power

Radial Gates for the Hydel Power

Cyclones

Silos, Hoppers, Bunkers

Chimneys & Stacks

Towers in finished condition coming out of 32 MT Paint Booth

Box Columns

Generator End Shield

Stator Frame

BHEL Project-Unit-High Pressure

Boiler Plant Wanakbori

Items-Plus Column Top Piece

BHEL Project-Unit-High Pressure

Boiler Plant Tiruchirapalli

Items- Plus Column Base Piece

BHEL Project-

Unit-High

Pressure Boiler

Plant Wanakbori

Items- Plus

Column Base

Piece

BHEL Project-Unit-High

Pressure Boiler Plant

Wanakbori

Items-Plus Column Top

Piece (Sr)

L & T Project Architects-Edifice Consultants Pvt Ltd Mumbai

Items- Canopy Structure (Rafter)

NMDC Project-3.0 Mtpa Integrated Plant Nagarnar

Items- Trestle

NMDC Project-3.0 Mtpa Integrated Plant NagarnarNMDC Project-3.0 Mtpa Integrated Plant Nagarnar

Items- Box For Boiler Mounting


Items- Column


Items- PEC-Duct

NMDC Project-3.0 Mtpa Integrated Plant Nagarnar. Items- PEC-Duct NMDC Project-3.0 Mtpa Integrated Plant Nagarnar


Items- Column


Items- Dust Cyclone- Ø 2800


Items- Dust Cyclone- Ø 2800


Items- Trestle

WIND WORLD: Project-E53-11 Mtr Concrete Tower Steel Section

Items- Wind Mill TowerWIND WORLD Project-E53-11 Mtr Concrete Tower Steel Section

Items- Wind Mill Tower

WIND WORLD: Project-E53-11 Mtr Concrete Tower Steel

Section


WIND WORLD: Project-E53-11 Mtr Concrete Tower Steel

Section


The accuracies in the tower depend on highly skilled technicians. The straightness for 11 m is ±5 mm, the flatness of top flange .2mm and bottom flange .5mm. mm.

In-house handling and

movement of tower sections

ready for dispatch with an

approved packing system.

Project-E53-11 Mtr Concrete Tower Steel Section


Assembly of Stacker

Barge Un-LoaderParts of Barrel Reclaimer

Partially assembled Barrel Reclaimer

Robust structure and construction to handle sticky material.

Fabricated Pipes for CDCP

Bucket Wheel for NLC

Shop trail assembly of Ship Unloader

Flange for Barrel Reclaimer

8

1

3

4

57

2

Stage – I

Raw Material &

Consumables

inspection

Stage - II

Marking, Cutting,

Bending, Fit-up

inspection

Stage –III

Weld visual & NDT

inspection

Stage –IV

Dimension check

using various

measuring instruments

for individual or final

assembly

All products manufactured are thoroughly inspected, tried & tested for quality, efficiency and reliability. Our in-house testing laboratories are equipped with advanced and sensitive testing equipment controlled

by experienced engineers, infatuated with quality. The scope of Quality Control begins with incoming material and components and persists until the finished product is tested & rolled out.

Stage –V

Visual, Blasting & painting

inspection

Stage –VI

Packing Inspection &

Despatch Release Note

6

Raw material &

Consumables -

Chemical

Composition

Mechanical : .UTS ( 40 Ton &

60 Tons) Impact at sub zero

temperature, Hardness ( BHN /

Rockwell)

Qualified NDT personnel –

ASNT/ISNT Level – II

NDT: UT, RT (IR – 192 & X – Ray ),

LPT, MPT

WELDING: WPS, PQR

PROCESS :Kerosene Leak test

Stress Reliving, Optical level Checking &

Laser Test for Flange Flatness

BLASTING : Dust contamination Test,

Blotter Test & Surface Profile

PAINT : Adhesive test,

Pin Hole Test &

Dry Film Thickness

Some Of Our Clients

“Desire is the key to motivation, but it's

determination and commitment to an

unrelenting pursuit of your goal - a commitment

to excellence - that will enable you to attain the

success you seek."

Neera Gupta

Corporate Office

Bhilai Engineering Corporation Limited

BEC House, 13 – Masjid Moth DDA Commercial Complex,

New Delhi – 110048 (India)

Tel: +91 9810205022

Email: [email protected]

Web: www.bec-group.com/foundry

Atul Agarwal

Dy. General Manager-Marketing

Bhilai Engineering Corporation –Foundry Division

Hathkhoj Village, Industrial Area, Bhilai – 490026

Dist, Durg, Chhattisgarh, India

Handy No: 0091 702 414 4484

Tel: +91 98930 96841

Fax No.: 0091 788 4252622

Email: [email protected]

Website: www.bec-group.com/foundry

mailto:[email protected]://www.bec-group.com/foundryhttp://www.bec-group.com/foundry

Would like to extend gratitude and thanks

to all for viewing this presentation.

BEC has long made it a priority to reduce its environmental impact. At our facilities, we are constantly seeking

new ways to recycle and reduce energy consumption.

bec, (fabrication division) one of the leading heavy ...assembly of stacker barge un-loader parts of...

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