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Baylor College of Medicine Center for Cell & Gene Therapy GMP/GTP Cell Processing Facilities

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Page 1: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Baylor College of Medicine Center for Cell & Gene Therapy

GMP/GTP Cell Processing Facilities

Page 2: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Baylor College of Medicine Center for Cell & Gene Therapy

GMP/GTP Cell Processing Facilities

Page 3: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Activity•

Processes cells for adult & pediatric transplant & immunotherapy units

HPC, CTL, DC, Vaccines, Islet, Tissues•

~20 INDs

and 500 products annually

Page 4: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Location11th Floor

Feigin Center

Page 5: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Cell Processing FacilityClass 10,000 cleanroom facility

9 Production Rooms

Flow Cytometry Laboratory

Centralized Cryobank

Central Supply Management

Fermenter (30 liter) for plasmids

Page 6: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Flow Patterns

No clean & dirty corridorsTwo-way trafficIn-process stocking of roomsMultiple products per room

2

Materials flowpath

CAGT CELL PROCESSING FACILITY Traffic Patterns

Materials Staff Waste (Plasmid Production) (Plasmid Production)

Page 7: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

1616thth

FloorFloorFeigin CenterFeigin Center

Page 8: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Cell Processing MainCell Processing Main

Page 9: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Vector Production FacilityVector Production Facility

Page 10: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Special ProcessingSpecial Processing

Page 11: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Receiving & Receiving & StorageStorage

Page 12: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Cell Cell BanksBanks

Page 13: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Quality Assurance Quality Assurance & Control& Control

Page 14: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Offices &Administration

Offices &Offices &AdministrationAdministration

Page 15: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Cell Processing Facility

60 air changes per hour

Recirculated

air

HVAC Systems

Page 16: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Cell Processing Facility

Single corridor design

CPF Flowpath

Page 17: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Vector Production Facility

60 air changes per hour

100% exhausted air

HVAC Systems

Page 18: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Vector Production Facility

Clean & dirty

corridors

VPF Flowpath

Page 19: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Cell Processing Facility

Page 20: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Gowning & Degowning

Room

Gowning / Degowning

Page 21: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Freezer Room

Gowning & Degowning

Room

Product Storage

Page 22: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Pass through toLonger Term Freezer Room Product Storage

Page 23: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Freezer Room

10 Processing Suites of ~165sq ft

Gowning & Degowning

Room

Processing Suites

Page 24: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Cell Processing Suite

Page 25: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Freezer Room 10 Processing Suites of ~165sq ft

3 Processing Suites of ~165sq ft

Gowning & Degowning

Room

Larger Suites

Page 26: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Larger Suite

Page 27: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Freezer Room 10 Processing Suites of ~165sq ft

3 Processing Suites of ~165sq ft

3 Unidirectional Processing Suites of 150-200sq ft

(Cells/Vectors)

Gowning & Degowning

Room

Unidirectional Suites

Page 28: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Freezer Room 10 Processing Suites of ~165sq ft

3 Processing Suites of ~165sq ft

3 Unidirectional Processing Suites of 150-200sq ft

(Cells/Vectors)

Staff FlowpathMain Facility

Gowning & Degowning

Room

Page 29: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Gowning & Degowning

Room

Freezer Room

3 Processing Suites of ~165sq ft

3 Unidirectional Processing Suites of 150-200sq ft

(Cells/Vectors)

10 Processing Suites of ~165sq ft

Staff FlowpathSpecial Processing

Page 30: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Flow CytometryLinked via Pass-through

FlowCytometry

Page 31: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Receiving & Initial StorageShared between CPF & VPF

MaterialsManagement

Page 32: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Pass-through to Released Supply Room(s)

Released MaterialsStorage

Page 33: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Finishes

Epoxy painted walls•

Sealed vinyl coved flooring

Clean room tiles•

Removable cabinetry

Epoxy countertops

Page 34: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Major Decisions•

Single corridor design

Increased capacity: 16 Processing Rooms•

Larger Rooms >165 sq ft + 6 double rooms

3 unidirectional rooms•

Recirculated

Air + 3 100% exhaust rooms

Improved gowning areas•

Separate room for irradiator

Similar design for each suite•

Wireless alarm system

Page 35: Baylor College of Medicine Center for Cell & Gene Therapypactgroup.net/system/files/07workshop_04_facility_gee.pdf · Baylor College of Medicine Center for Cell & Gene Therapy

Thank you