battery blower motor resistor brake light switch output · 1999 mitsubishi mirage coupe de...

1999 Mitsubishi Mirage Coupe DE L4-1468cc 1.5L SOHC MFI Copyright © 2005, ALLDATA 8.50

Vehicle: Specifications

Intake Air Temperature Sensor Resistance 2.3 - 3.0 K ohms at 20 deg C

Intake Air Temperature Sensor Resistance 0.30 - 0.42 K ohms at 80 deg C

BatteryParasitic Draw

Information not supplied by the manufactuerBlower Motor Resistor

Resistor ohms....................................................................................................................................................................... LO:2.21, ML:0.97, MH:0.35Brake Light SwitchSWITCH OPERATION

Plunger not depressed ................................................................................................................................................................................ ContinuityPlunger depressed to a depth of 4 mm (0.16 in) from outer case edge surface .................................................................................... No Continuity

Evaporative Emission Purge Solenoid Coil Resistances 36 - 44 ohms at 20 deg C

OUTPUTOUTPUT

Rated Output Test Output @ 2500 Eng. RPM. Voltage Regulator

90 Amps 12 Volts 63 Amps Electronic Built-in Type

OUTPUTOUTPUT

Rated Output Test Output @ 2500 Eng. RPM.

90 Amps 12Volts 63 Amps

Engine Coolant Temperature Sensor Resistance 2.1 - 2.7 K ohms at 20 deg C

Engine Coolant Temperature Sensor Resistance 0.26 -0.36 K ohms at 80 deg C

EGR Solenoid Coil Resistance 36 - 44 ohms at 20 deg C

INJECTORINJECTOR

13-16 Ohms @ 20 Deg. C (68 Deg. F)

Headlight Intensity 20,000 cd or more


Idle Air Control Motor Coil Resistance 28 - 33 ohms at 20 deg C

Type Contact Pointless with Built-In Ignition Coil

Advance Mechanism Electronic

Firing Order 1 - 3 - 4 - 2

Part 1 Of 2

Part 2 Of 2


Heated Oxygen Sensor Output Voltage 0.6 - 1.0 V

ITEMS STANDARD VALUE

Roof Lid Glass Operating Current 7 or less A (At 20 Degree C)

Throttle Position Sensor Adjusting Voltage 400 - 1000 mV

Throttle Position Sensor Resistance 3.5 - 6.5 K ohms

Oil Temperature Snesor At 0 deg C Standard Value 16.7 - 20.5 K ohms

Air Bag ReplacementAir Bag Replacement

Driver Side Mounting Screws 6 Nm

Steering Wheel Mounting Bolt 41 Nm

Clock Spring Mounting Screws 0.7 Nm

SRS-ECU ReplacementSRS-ECU Replacement

SRS-ECU Mounting Bolts 4.9 Nm

Air Temperature Sensor 13 Nm

Front Wheel Alignment SpecificationsSERVICE SPECIFICATIONS

Steering AngleInner Wheel ................................................................................................................................................................................... 37° 30' ± 2° 00'Outer Wheel ................................................................................................................................................................................................ 31° 40'

Toe-In .................................................................................................................................................................................. 0 ± 3 mm (0 ± 0.12 inch)

Camber ...................................................................................................................................................................................................... 0° 00' ± 30'(Left/Right Deviation Within 30')

Caster ........................................................................................................................................................................................................ 2° 51' ± 30'(Left/Right Deviation Within 30')

Rear Wheel Alignment SpecificationsSERVICE SPECIFICATIONS

Camber ................................................................................................................................................................................................... -0° 40' ± 30'

Thrust Angle .............................................................................................................................................................................................. 0° ± 0.15°

Toe-In .......................................................................................................................................................................... 1 to 5 mm (0.04 to 0.20 inch)


With Active Suspension, measure from center point of wheel hub to lip of wheel house opening (F &R). Others, make mesurments at pointindicated on chart. Measurments B and C are taken from frame rail to ground.

Measurment Point B

Measurment 5 31/32 in. min. 150 mm

Generator Brace Bolt 22 Nm generator side

23 Nm tightened with water pump

Generator Pivot Bolt Nut 44 Nm

A/T Torque Data

F4A41/F4A42 4-spd A/T, Transaxle Torque

A/T Technical Data


F4A41/F4A42 4-spd A/T, Gear Ratios

F4A41/F4A42 4-spd A/T, Gear Ratios


F4A41/F4A42 4-spd A/T, Function Element Table

F$A41/F4A42 4-spd A/T, Standard Values


F4A41/F4A42 4-spd A/T, Standard Values

F4A41/F4A42 4-spd A/T, Standard Hydraulic Pressure


F4A41/F4A42 4-spd A/T, Valve Body Springs


F4A41/F4A42 4-spd A/T, Snap Ring, Spacer, Thrust Washer & Race, Pressure Plate


F4A41/F4A42 4-spd A/T, Clutch, Sun Gear, Output Shaft & Differential

Oil Pan Bolt 11 Nm

Drive Plate Bolt 132 Nm

Number Of Low-Reverse Brake Discs 4 ct

Resistance Of Low-Reverse Solenoid Valve Coil 2.7 - 3.4 ohms [at 20 deg C]

Low-Reverse Brake End Play Standard Value 1.05 to 1.51 mm


Number Of Overdrive Clutch Discs 3 ct

Resistance Of Overdrive Solenoid Valve Coil 2.7 - 3.4 ohms [at 20 deg C]

Overdrive Clutch End Play Standard Value 1.2 to 1.4 mm

Number Of Second Brake Discs 2 ct

Resistance Of Second Solenoid Valve Coil 2.7 - 3.4 ohms [at 20 deg C]

Second Brake End Play Standard Value 0.49 to 0.95 mm

Number Of Reverse Clutch Discs 2 ct

Reverse And Overdrive Clutch Return Spring End Play Standard Value 0 to 0.09 mm

Reverse Clutch End Play Standard Value 1.2 to 1.4 mm

Number Of Underdrive Clutch Discs 3 ct

Resistance Of Underdrive Solenoid Valve Coil 2.7 - 3.4 ohms [at 20 deg C]

Underdrive Clutch End Play Standard Value 1.25 to 1.45 mm

Differential Case End Play Standard Value 0.045 to 0.165 mm

Differential Drive Gear 132 Nm

Carrier Side Gears, A/TService SpecificationsBacklash Between Differential Side Gear And PinionStandard Value 0.025 to 0.150 mm


Oil Filter 12 Nm

Oil Cooler Feed Tube 11 Nm

Oil Pan Bolt 11 Nm


Oil Pump 23 Nm

Input Shaft End Play Standard Value 0.70 to 1.45 mm

Input Shaft Speed Sensor 11 Nm

Output Shaft Preload Standard Value 0.01 to 0.09 mm

Output Shaft Speed Sensor 11 Nm

Output Shaft Lock Nut 167 Nm

Output Shaft Bearing Retainer 23 Nm

Manual Control Lever 22 Nm

Speedometer Gear Ratio 31/36 (driven/drive)

Speedometer Gear 4.9 Nm

Sun GearUnderdrive Sun Gear End Play Standard Value 0.25 to 0.45 mm

Type 3-Element, 1-Stage, 2-Phase

Torque Converter Clutch Provided (3rd to 4th)

Stall Torque Ratio 2.00

Torque Converter Clutch Control Electronic Control

Resistance Of Torque Converter Clutch Control Solenoid Coil 2.7 - 3.4 ohms [at 100 deg C]

Stall Speed 1,900 - 2,400 rpm

Torque Converter Housing 47 Nm

Roll Stopper Bracket 69 Nm

Wiring Harness Bracket 23 Nm

Control Cable Bracket 23 Nm

Eye Bolt 30 Nm


Park/Neutral Position Switch 11 Nm (PNP Switch)

Transmission Temperature Sensor/Switch, A/TTIGHTENING SPECIFICATIONS

Fluid Temperature Sensor ...................................................................................................................................................... 11 Nm (8.0 ft. lbs.)

Valve Body Cover 11 Nm

Valve Body Mounting Bolt 11 Nm

Valve Body 11 Nm

Axle Shaft AssemblyTIGHTENING SPECIFICATIONS

Rear Flange Nut ........................................................................................................................................................................... 172 Nm (127 ft.lbs)

Back-Up Light Switch 32 Nm

Ball Joint TorqueTIGHTENING SPECIFICATIONS

Ball Joint Connection Nut ................................................................................................................................................. 59 - 71 Nm (43 - 52 ft.lbs)

Ball Joint Breakaway Torque Check/End PlaySERVICE SPECIFICATIONS

Ball Joint Breakaway Torque ........................................................................................................................................... 1.0 - 6.4 Nm (9 - 56 in.lbs)

TIGHTENING SPECIFICATIONSBall Joint Connection Nut ................................................................................................................................................. 59 - 71 Nm (43 - 52 ft.lbs)

Brake Light SwitchCLEARANCE SPECIFICATIONS

Clearance between switch plunger and brake pedal [1] ................................................................................................ 0.5 - 1.0 mm (0.02 - 0.04 in)

[1] With brake pedal in it's normal, undepressed position.

TIGHTENING SPECIFICATIONSStop Lamp Switch Lock Nut ......................................................................................................................................................... 13 Nm (108 in.lbs)

Specifications ChartsSERVICE SPECIFICATIONS

Brake Drag Force (Tangential Force Of Wheel Mounting Bolts): 59 N (13 lbs.) or less

Disc Effective Diameter x Thickness 7.2 x 0.71 in

Run-Out (Limit) 0.0024 in

Thickness: Standard Value 0.71 in

Limit 0.65 in


Inner Diameter: Standard Value 8.0 in

Limit 8.1 in

Backing PlateTIGHTENING SPECIFICATIONS

Mounting Bolts ..................................................................................................................................................................... 49-59 Nm (36-43 ft.lbs)

Inner Diameter: Standard Value 8.0 in

Limit 8.1 in

Brake HoseTIGHTENING SPECIFICATIONS

Brake Hose Connection ................................................................................................................................................................... 15 Nm (11 ft.lbs)

Brake LineTIGHTENING SPECIFICATIONS

Flared Brake Line Nut ..................................................................................................................................................................... 15 Nm (11 ft.lbs)

Master CylinderGENERAL SPECIFICATIONS

Type ..................................................................................................................................................................... Tandem Type (With Level Sensor)Inner Diameter .......................................................................................................................................................................... 22.22 mm (0.87 inch)

CLEARANCE SPECIFICATIONSClearance between Booster Push Rod and Primary Piston ................................................................................................................ 0.0 mm (0.0 in)

TIGHTENING SPECIFICATIONSPiston Stopper Bolt ..................................................................................................................................................................... 2.3 Nm (20.4 in.lbs)Mounting Nuts ................................................................................................................................................................................... 10 Nm (7 ft.lbs)Brake Pipe connections ................................................................................................................................................................... 15 Nm (11 ft.lbs)

Brake Fluid ResevoirTIGHTENING SPECIFICATIONS

Reservoir Stopper Bolt ................................................................................................................................................................ 2.0 Nm (16.8 in.lbs)

Brake Pedal AssySERVICE SPECIFICATIONS

At Rest Pedal Height .............................................................................................................................................. 163.5-166.5 mm (6.44-6.56 inch)Free Play .............................................................................................................................................................................. 3-8 mm (0.12-0.31 inch)Brake Pedal To Floor Board Clearance [1] ...................................................................................................................... 80 mm (3.15 inch) or more

[1] With a force of 490 N (110 lbs) applied to the pedal.

TIGHTENING SPECIFICATIONSPedal Shaft Bolt ............................................................................................................................................................................... 29 Nm (22 ft.lbs)Pedal Support Member Mounting:

Bolt ......................................................................................................................................................................................... 12 Nm (106 in.lbs)Nut .......................................................................................................................................................................................... 14 Nm (120 in.lbs)

Lining Thickness: Standard Value 0.172 in

Limit 0.039 in

System SpecificationsGENERAL SPECIFICATIONS

Type ........................................................................................................................................................ Floating Caliper, 1-Piston, Ventilated DiscClearance Adjustment ................................................................................................................................................................................ Automatic


Cylinder Inner Diameter 2.13 in

Bleeder Screw 69.6 in.lb

Slide Pin: M10 36 ft.lb

M14 61-69 ft.lb

Mounting Bolts 76-81 ft.lb

Minimum Thickness 0.08 in

Standard Thickness 0.39 in

Disc Effective Diameter x Thickness 7.2 x 0.71 in

Run-Out (Limit) 0.0024 in

Thickness: Standard Value 0.71 in

Limit 0.65 in

Parking Brake LeverSERVICE SPECIFICATIONS

Stroke [Operation Force: Approximately 196 N (44 lbs.)] ....................................................................................................................... 5-7 notches

Vacuum Brake BoosterGENERAL SPECIFICATIONS

Boosting Ratio ........................................................................................................................................................................................................ 5.0Effective Diameter of Power Cylinder .......................................................................................................................................... 230 mm (9.1 inch)

TIGHTENING SPECIFICATIONSBooster Mounting Nuts ................................................................................................................................................................. 14 Nm (120 in.lbs)Vacuum Hose Thread Fitting ................................................................................................................................................ 15-18 Nm (11-13 ft.lbs)

Inner Diameter: Without ABS 0.750 in

With ABS 0.687 in

Mounting Bolts 86.4 in.lb

Air Bag/Clock Spring ReplacementAir Bag/Clock Spring Replacement




System Specifications


GENERAL SPECIFICATIONS

SERVICE SPECIFICATIONS

TORQUE SPECIFICATIONS

Clutch Disc Type Single Dry Disc Type

Clutch Disc Facing Diameter 200 x 130 mm O.D. x I.D.


Clutch Disc Size 200 x 130 mm O.D. x I.D.

Clutch Disc Facing Rivet Sink 0.3 mm

Clutch Master Cylinder I.D. 15.87 mm

Clutch Pedal Height 163.5 - 166.5 mm

Clutch Pedal Clevis Pin Play 1 - 3 mm

Clutch Pedal Free Play 6 - 13 mm

Distance Between The Clutch Pedal And The Firewall When The Clutch Is Disengaged 70 mm or more

Clutch Release Cylinder I.D. 20.64 mm

Release Cylinder I.D To Piston O.D Clearance 0.15 mm

Clutch Release Cylinder Union Bolt 22 Nm

Clutch Release Cylinder Air Bleeder 11 Nm

Clutch Release Cylinder Mounting Bolt 18 Nm

Clutch Release Bearing Retainer Mounting Bolt 9.8 Nm

Hydraulic Hose, ClutchClutch Tube Flare Nut 15 NmClutch Fluid Line Bracket 18 Nm

Clutch Clutch Cover Type Diaphragm Spring Strap Drive Type

Clutch Cover Setting Load 4,600 N

Clutch Overhaul Clutch Cover Setting Load 4,193 N

Clutch Cover Bolts 19 Nm

Front SuspensionWire Diameter X Outer Diameter X Free Length:

Automatic Transmission: 12 x 138 x 350 mm (0.47 x 5.43 x 13.78 inch)Manual Transmission: 12 x 138 x 340 mm (0.47 x 5.43 x 13.39 inch)

Rear SuspensionWire Diameter X Outer Diameter X Free Length: 9 x 86 x 369 mm (0.35 x 3.39 x 14.5 inch)

AIR GAPAIR GAP

0.30-0.50 M.M. 0.012-0.020 In.

Front SuspensionTIGHTENING SPECIFICATIONS


Lower Arm:Ball Joint To Knuckle Connection .................................................................................................................................. 59-71 Nm (43-51 ft.lbs)Front Bushing Connection ....................................................................................................................................................... 106 Nm (78 ft.lbs)Support Bracket .............................................................................................................................................................. 78-98 Nm (58-72 ft.lbs)

Rear SuspensionTIGHTENING SPECIFICATIONS

Control Link And Trailing Arm Connection .................................................................................................................................... 25 Nm (18 ft.lbs)Control Link Mounting Nut * ........................................................................................................................................................... 93 Nm (69 ft.lbs)Lower Arm Assembly Mounting Nuts ............................................................................................................................................. 88 Nm (66 ft.lbs)Upper Link Mounting Nut ................................................................................................................................................................ 88 Nm (66 ft.lbs)Upper Link Mounting Bolt ............................................................................................................................................................... 25 Nm (18 ft.lbs)

* Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on the ground in the unladen condition.

High-Pressure Valve Opening Pressure Of Radiator Cap Standard 74 - 103 kPa

Limit 64 kPa

Thermostat Case Bolt 23 Nm

Engine Coolant Temperature Gauge Unit 11 Nm

Engine Coolant Temperature Sensor 29 Nm

Valve Lift Standard Value 8.5 mm or more at 95 deg C

Water Pump Type Centrifugal Impeller Type

Water Pump Pulley Bolt 9 Nm

Water Inlet Fitting Bolt 22 Nm

Water Inlet Pipe Bolt 12 Nm

Water Pump 13 Nm

Distributor Bolt 12 Nm



Door Outside Handle Play 3.6 or more mm

Door Inside Handle Play 5.3 or more

mm

EGR Valve Bolt 21 Nm


Service Specifications



Fastener Tightening Specifications



Cylinder Head Bolt

Step 1 49 Nm

Step 2 Completely Loosen

Step 3 20 Nm

Step 4 90 Deg.

Step 5 90 Deg.


Manifold Nuts/Bolts 20 Nm


Bearing Cap Bolts 51 Nm

Connecting Rod Nut 17 + 90 deg to 100 deg Nm

Crankshaft Pulley Torque

TIGHTENING SPECIFICATIONSCrankshaft Pulley Bolt ............................................................................................................................................................... 103 Nm ( 76 ft. lbs. )



Front Case Bolt 13 Nm

Relief Plug 44 Nm

Exhaust Manifold Cover Bolt 29 Nm

Exhaust Manifold Nut 17 Nm

Water Pump Type Centrifugal Impeller Type

Water Pump Pulley Bolt 9 Nm

Water Inlet Fitting Bolt 22 Nm

Water Inlet Pipe Bolt 12 Nm

Water Pump 13 Nm

Camshaft Sprocket Bolt 35 Nm

Valve Timing Intake Opening BTDC 14 deg

Intake Closing ABDC 48 deg

Exhaust Opening BBDC 54 deg

Exhaust Closing ATDC 10 deg

Camshaft Cam Height Intake-Primary Standard 38.78 mm

Limit 38.28 mm

Intake-Secondary Standard 38.78 mm

Limit 38.28 mm

Exhaust Standard 39.10 mm

Limit 38.60 mm


Service Specifications



Fastener Tightening Specifications



Cylinder Head Bolt

Step 1 49 Nm


Step 3 20 Nm

Step 4 90 Deg.

Step 5 90 Deg.


Crankshaft Pin Oil Clearance Standard 0.01 - 0.04 mm

Limit 0.1 mm

Crankshaft End Play Standard 0.05 - 0.18 mm

Limit 0.25 mm

Crankshaft Journal Diameter Standard 48.0 mm

Crankshaft Pin Diameter Standard 42.0 mm

Crankshaft Journal Oil Clearance Standard 0.02 - 0.04 mm

Limit 0.1 mm

Crankshaft Pulley Bolt 125 Nm

Rear Oil Seal Case Bolt 11 Nm

Bearing Cap Bolt 51 Nm

Crankshaft Journal Oil Clearance Standard Value 0.02 - 0.04 mm

Limit 0.1 mm

Main Bearing Size Codes Chart



Connecting Rod Big End Side Clearance Standard 0.10 - 0.25 mm

Limit 0.4 mm

Connecting Rod Bearing ClearanceConnecting Rod bearing Identification


Connecting Rod Big End Side ClearanceStandard value: 0.10 - 0.25 mm (0.0039 - 0.0098 inch) Limit: 0.4 mm (.016 inch)

Piston Stroke 82.0 mm

Piston Outside Diameter Standard 75.5 mm

Piston Ring End Gap No. 1 Ring Standard 0.20 - 0.35 mm

Limit 0.8 mm

No. 2 Ring Standard 0.35 - 0.50 mm

Limit 0.8 mm

Oil Ring Standard 0.20 - 0.50 mm

Limit 1.0 mm

Piston Ring Side Clearance No. 1 Ring Standard 0.03 - 0.07 mm

Limit 0.1 mm


Limit 0.1 mm

Crankshaft Pulley Torque

TIGHTENING SPECIFICATIONS


Crankshaft Pulley Bolt ............................................................................................................................................................... 103 Nm ( 76 ft. lbs. )Connecting Rod BearingConnecting Rod bearing Identification

Connecting Rod Big End Side ClearanceStandard value: 0.10 - 0.25 mm (0.0039 - 0.0098 inch) Limit: 0.4 mm (.016 inch)


Connecting Rod Big End Side Clearance Standard 0.10 - 0.25 mm

Limit 0.4 mm

Connecting Rod Nut 17 + 90 deg to 100 deg Nm

Crankshaft Gear/Sprocket


Crankshaft Journal Oil Clearance Standard Value 0.02 - 0.04 mm

Limit 0.1 mm

Main Bearing Size Codes Chart


Crankshaft Pin Oil Clearance Standard 0.01 - 0.04 mm

Limit 0.1 mm

Crankshaft End Play Standard 0.05 - 0.18 mm

Limit 0.25 mm

Crankshaft Journal Diameter Standard 48.0 mm

Crankshaft Pin Diameter Standard 42.0 mm

Crankshaft Journal Oil Clearance Standard 0.02 - 0.04 mm

Limit 0.1 mm

Harmonic Balancer - Crankshaft Pulley



Piston Pin Outside Diameter Standard 18.0 mm

Piston Pin Press-In Load Standard 4900 - 14700 mm at room temperature

Piston Ring Side Clearance No. 1 Ring Standard 0.03 - 0.07 mm

Limit 0.1 mm


Limit 0.1 mm

Piston Stroke 82.0 mm

Piston Outside Diameter Standard 75.5 mm

Piston Ring End Gap No. 1 Ring Standard 0.20 - 0.35 mm

Limit 0.8 mm


Limit 0.8 mm

Oil Ring Standard 0.20 - 0.50 mm

Limit 1.0 mm

Cylinder Head Bolt

Step 1 49 Nm


Step 3 20 Nm

Step 4 90 Deg.

Step 5 90 Deg.


Cylinder Head Bolt

Step 1 49 Nm


Step 3 20 Nm

Step 4 90 Deg.

Step 5 90 Deg.

Cylinder Head Gasket Surface Flatness Standard Less Than 0.05 mm

Limit 0.2 mm

Cylinder Head Gasket Surface Grinding Limit Including Grinding Of Cylinder Block Gasket Surface 0.2 mm

Cylinder Head Overall Height 106.9 - 107.1 mm




1999 Mitsubishi Mirage Coupe DE L4-1468cc 1.5L SOHC MFI Copyright © 2005, ALLDATA 8.50 Page 44Exhaust Manifold Cover Bolt 29 Nm Exhaust Manifold Nut 17 Nm

Valve Spring Squareness Standard 2 deg or less

Limit 4 deg

Rocker Shaft Bolt 31 Nm

Valve Margin Intake Standard 1.0 mm

Limit 0.5 mm Intake Valves Hydraulic - Not Adjustable

Exhaust Standard 1.5 mm Exhaust Valves Hydraulic - Not Adjustable

Limit 1.0 mm

Valve Stem Diameter Standard 6.6 mm Rocker Cover Bolt 4 Nm Valve Stem-To-Guide Clearance Intake Standard 0.02 - 0.050 mm

Limit 0.10 mm

Valve Guide Internal Diameter Standard 6.6 mm Exhaust Standard 0.050 - 0.085 mm

Valve Guide Projection Standard 17.0 mm Limit 0.15 mm

Valve Face Angle Standard 45 - 45.5 deg

Valve Stem Projection Intake Standard 43.70 mm Oversize Valve Guide Hole Diameter 0.05 O.S. Standard 12.050 - 12.068 mm

Limit 44.20 mm 0.25 O.S. Standard 12.250 - 12.268 mm

Exhaust Standard 43.30 mm 0.50 O.S. Standard 12.500 - 12.518 mm

Limit 43.80 mm

Overall Valve Length Intake Standard 100.75 mm

Valve Seat Contact Width Standard 0.9 - 1.3 mm Limit 100.25 mm

Exhaust Standard 101.05 mm

Limit 100.55 mm Oversize Intake Valve Seat Ring Hole Diameter Primary 0.3 O.S. Standard 27.300 - 27.325 mm

0.6 O.S. Standard 27.600 - 27.625 mm

Secondary 0.3 O.S. Standard 32.300 - 32.325 mm Drain Plug 39 Nm

0.6 O.S. Standard 32.600 - 32.625 mm

Oversize Exhaust Valve Seat Ring Hole Diameter 0.3 O.S. Standard 35.300 - 35.325 mm

Power Steering Oil Pump And A/C Compressor Drive Belt Vibration Frequency When Checked Standard 137 - 168 Hz 0.6 O.S. Standard 35.600 - 35.625 mm

When A Used Belt Is Installed Standard 145 - 160 Hz

When A New Belt Is Installed Standard 174 - 199 Hz

Valve Spring Free Height Intake Standard 46.1 mm Power Steering Oil Pump And A/C Compressor Drive Belt Tension When Checked Standard 392 - 588 N

Limit 45.6 mm When A Used Belt Is Installed Standard 441 - 539 N

Exhaust Standard 46.8 mm When A New Belt Is Installed Standard 637 - 833 N

Limit 46.3 mm Power Steering Oil Pump And A/C Compressor Drive Belt Deflection When Checked Standard 9.6 - 12.4 mm Reference Value

Valve Spring Load/Installed Height Intake Standard 226 N/40.0 mm When A Used Belt Is Installed Standard 10.2 - 11.6 mm

Exhaust Standard 284 N/39.6 mm

1999 Mitsubishi Mirage Coupe DE L4-1468cc 1.5L SOHC MFI Copyright © 2005, ALLDATA 8.50 Page 521999 Mitsubishi Mirage Coupe DE L4-1468cc 1.5L SOHC MFI Copyright © 2005, ALLDATA 8.50

When A New Belt Is Installed Standard 7.2 - 9.0 mm

A/C Compressor Drive Belt Tension When Checked Standard 392 - 588 N

When A Used Belt Is Installed Standard 441 - 539 N

When A New Belt Is Installed Standard 637 - 833 N

A/C Compressor Drive Belt Deflection When Checked Standard 4.6 - 6.2 mm Reference Value

When A Used Belt Is Installed Standard 5.0 - 5.7 mm


Generator Drive Belt Vibration Frequency When Checked Standard 150 - 184 Hz

When A Used Belt Is Installed Standard 159 - 176 Hz

When A New Belt Is Installed Standard 191 - 218 Hz

Generator Drive Belt Tension When Checked Standard 392 - 588 N

When A Used Belt Is Installed Standard 441 - 539 N

When A New Belt Is Installed Standard 637 - 833 N

Generator Drive Belt Deflection When Checked Standard 8.7 - 11.4 mm Reference Value

When A Used Belt Is Installed Standard 9.2 - 10.6 mm


Engine Support Bracket Bolt 35 Nm



Throttle Body Bolt 19 Nm


Distortion of Installation Surface Standard 0.15 mm

Limit 0.20 mm

Oil Pan Bolt 7 Nm

Oil Screen Bolt 18 Nm

Oil Pressure Switch 18 Nm

Oil Pump Cover Bolt 10 Nm

Oil Pump Type Trochoid Type

Oil Pump Tip Clearance Standard 0.06 - 0.18 mm

Ol Pump Side Clearance Standard 0.04 - 0.10 mm


Oil Pump Body Clearance Standard 0.10 - 0.18 mm

Limit 0.35 mm

Front Case Bolt 13 Nm

Relief Plug 44 Nm

Timing Belt Tensioner Bolt 23 Nm


Crankshaft Pulley Bolt 125 Nm

Timing Belt Cover Bolt 11 Nm

Replacement Interval


1997 CA vehicles, replacement at 60,00 mile intervals is recommended but not required. On all 1997 models, replace every 100,00 miles (if not prev

Timing Belt Tensioner Bolt 23 Nm

System Specifications

<Vehicles For Federal>


<Vehicles For California>

Exhaust Manifold Cover Bolt 29 Nm

Exhaust Manifold Nut 17 Nm

Firing orderFiring order

Firing order 1-3-4-2


CO Contents 0.5 % or less

HC Contents 100 PPM or less

Injector Type and Number Electromagnetic Type, 4

Injector Identification Mark CDH166

Fuel Pressure Regulator Bolt 9 Nm

Fuel Rail Bolt 11 Nm

IDLE SPEEDIDLE SPEED

Auto. Trans. In Nuetral 700rpm. Man. trans. 700 Rpm.

Throttle Bore 46 mm

Ignition Lock CableTIGHTENING SPECIFICATIONS

Key Interlock Cable Mounting Bolt ........................................................................................................................................... 2.5 Nm (21.6 in.lbs)

Timing


Timing

Basic Ignition Timing At Idle 5 deg. BTDC +/- 3 deg.

Acutal Ignition Timing AT Curb Idle Approx. 10 deg. BTDC

M/T Torque Data

F5M41/F5M42 5-spd M/T, Transaxle Torque

F5M41/F5M42 5-spd M/T, Transaxle Torque

M/T Technical Data


F5M41/F5M42 5-spd M/T, Clutch Dimensions

F5M41/F5M42 5-spd M/T, Clutch Torque

F5M41/F5M42 5-spd M/T, Clutch Standard Values


F5M41/F5M42 5-spd M/T, Gear Ratios & Standard Values /Limits

F5M41/F5M42 5-spd M/T, Snap Rings, & Thrust Plate


F5M41/F5M42 5-spd M/T, Clearances & End Play


F5M41/F5M42 5-spd M/T, Differential Case End Play, Preload & Backlash

Clutch Housing-Transaxle Case Mounting Bolt 44 Nm

Differential Case End Play Allowable Range 0.05 to 0.17 mm

Differential Case Pinion Backlash Allowable Range 0.025 to 0.150 mm

Differential Drive Gear Mounting Bolt 132 Nm

Flywheel, M/TTightening Specifications

Flywheel Bolts ................................................................................................................................................................................ 132 Nm (95 ft.lb)

System SpecificationsGeneral SpecificationsGear Ratio1st 3.5832nd 1.9473rd 1.3434th 0.9765th 0.804Reverse 3.416Synchronizer Ring, M/TService SpecificationsSynchronizer Ring Back Surface To Gear ClearanceLimit 0.5 mm


Input Shaft Front Bearing Clearance Allowable Range -0.01 to 0.12 mm

Input Shaft Rear Bearing Clearance Allowable Range -0.01 to 0.09 mm

Input Shaft 5th Speed Gear End Play Allowable Range -0.01 to 0.09 mm

Output Shaft, M/TOutput Shaft Front Bearing Clearance Allowable Range 0 to 0.12 mm

Output Shaft Rear Bearing Clearance Allowable Range -0.01 to 0.09 mm

Output shaft 3rd Speed Gear End Play Allowable Range -0.01 to 0.09 mm

Shift Cable Bracket Mouting Bolt 18 Nm

Select Lever Mounting Bolt 18 Nm

Select Lever Mounting Nut 11 Nm

Reverse Shift Lever Mounting Bolt 18 Nm (1.5L)

Speedometer Gear Ratio 31/36 (driven/drive)

Speedometer Gear Mounting Bolt 3.9 Nm

Roll Stopper Bracket Moutning Bolt 69 Nm

GapGap

Spark Plug Torque 25 N.m (18 ft.lb)

Spark plug gap mm. 1.0-1.1

Spark plug gap in. 0.039-0.043

Bracket Mounting Bolts 22 Nm

Protruding Length Of Stabilizer Bar Mounting Bolt Standard Value 22 mm


System SpecificationsSERVICE SPECIFICATIONS

Steering Angle:Inner Wheel ................................................................................................................................................................................... 37° 30' ± 2° 00'Outer Wheel ................................................................................................................................................................................................ 31° 40'

Stationary Steering Effort ......................................................................................................................................................... 29 N (6.6 lbs.) or lessFluctuation Allowance ....................................................................................................................................................... 5.9 N (1.3 lbs.) or less

Power Steering Fluid ReservoirTIGHTENING SPECIFICATIONS

Oil Reservoir Attaching Bolt ........................................................................................................................................................ 12 Nm (108 in.lbs)

Power Steering Line/HoseTIGHTENING SPECIFICATIONS

Pressure Hose Clamp Bolt ............................................................................................................................................................ 12 Nm (108 in.lbs)Pressure Hose To Pump Nut ............................................................................................................................................................ 18 Nm (13 ft.lbs)Return Tube Clamp Bolt ............................................................................................................................................................... 12 Nm (108 in.lbs)

Power Steering PumpGENERAL SPECIFICATIONS

Type ........................................................................................................................................................................................................... Vane TypeDisplacement ........................................................................................................................ 5.9 cm3 per revolution (0.36 cubic inch per revolution)

TIGHTENING SPECIFICATIONSConnector ........................................................................................................................................................................................ 59 Nm (43 ft.lbs)Cover Attaching Bolt ....................................................................................................................................................................... 20 Nm (14 ft.lbs)Oil Pump Brace Adjusting Bolt ....................................................................................................................................................... 49 Nm (36 ft.lbs)Oil Pump Brace To Bracket Bolt ..................................................................................................................................................... 44 Nm (33 ft.lbs)Oil Pump Bracket:

Left Front Bolt ........................................................................................................................................................................... 22 Nm (16 ft.lbs)Side Bolts ................................................................................................................................................................................... 22 Nm (16 ft.lbs)Right Front Bolt ......................................................................................................................................................................... 39 Nm (29 ft.lbs)Rear Bolt .................................................................................................................................................................................... 39 Nm (29 ft.lbs)

Plug .................................................................................................................................................................................................. 29 Nm (22 ft.lbs)Pressure Hose Connecting Bolt ....................................................................................................................................................... 18 Nm (13 ft.lbs)Suction Connector ............................................................................................................................................................................. 8 Nm (72 in.lbs)

Steering ColumnTIGHTENING SPECIFICATIONS

Assembly Mounting Bolts ............................................................................................................................................................ 12 Nm (108 in.lbs)Column Switch And Clock Spring Bolt .......................................................................................................................................... 25 Nm (18 ft.lbs)Coupling Bolts ................................................................................................................................................................................. 18 Nm (13 ft.lbs)


Steering Cover Assembly Mounting Bolts ................................................................................................................................. 4.9 Nm (43.2 in.lbs)

Manual SteeringGENERAL SPECIFICATIONS

Type ................................................................................................................................................................................................. Rack And Pinion

SERVICE SPECIFICATIONSTotal Pinion Torque ....................................................................................................................................................... 0.3-1.4 Nm (2.4-12.0 in.lbs)

TIGHTENING SPECIFICATIONSCoupling Bolt For Steering Gear And Joint .................................................................................................................................... 18 Nm (13 ft.lbs)Gear Box Assembly Clamp Mounting Bolt ..................................................................................................................................... 69 Nm (51 ft.lbs)Rack Support Cover ........................................................................................................................................................................ 15 Nm (11 ft.lbs)Rack Support Cover Lock Nut ........................................................................................................................................................ 40 Nm (29 ft.lbs)Steering Cover Assembly ........................................................................................................................................................... 4.9 Nm (43.2 in.lbs)Top Cover Lock Nut ........................................................................................................................................................................ 60 Nm (43 ft.lbs)

Power SteeringGENERAL SPECIFICATIONS

Type ................................................................................................................................................................................................. Rack And Pinion

SERVICE SPECIFICATIONSTotal Pinion Torque ....................................................................................................................................................... 0.6-1.4 Nm (4.8-12.0 in.lbs)

TIGHTENING SPECIFICATIONSCoupling Bolt For Steering Gear And Joint .................................................................................................................................... 18 Nm (13 ft.lbs)End Plug .......................................................................................................................................................................................... 59 Nm (43 ft.lbs)End Plug Self Locking Nut .............................................................................................................................................................. 25 Nm (18 ft.lbs)Gear Box Assembly Clamp Mounting Bolt ..................................................................................................................................... 69 Nm (51 ft.lbs)Rack Support Cover ........................................................................................................................................................................ 15 Nm (11 ft.lbs)Rack Support Cover Lock Nut ........................................................................................................................................................ 59 Nm (43 ft.lbs)Steering Cover Assembly ........................................................................................................................................................... 4.9 Nm (43.2 in.lbs)Valve Housing Bolt ......................................................................................................................................................................... 22 Nm (16 ft.lbs)

Air Bag/Steering Wheel ReplacementAir Bag/Steering Wheel Replacement





Tie Rod Swing:Resistance ............................................................................................................................................................................. 7-24 N (1.5-5.3 lbs.)Torque ........................................................................................................................................................................ 1.5-4.9 Nm (1.1-3.6 in.lbs)

TIGHTENING SPECIFICATIONSTie Rod:

Manual Steering ......................................................................................................................................................................... 90 Nm (65 ft.lbs)Power Steering ........................................................................................................................................................................... 88 Nm (65 ft.lbs)

Tie Rod EndSERVICE SPECIFICATIONS

Ball Joint Breakaway Torque ........................................................................................................................................ 0.20-0.48 Nm (1.7-4.3 in.lbs)

TIGHTENING SPECIFICATIONSTie Rod End And Knuckle Connection Nut ......................................................................................................................... 15-33 Nm (11-25 ft.lbs)Lock Nut:

Manual Steering ......................................................................................................................................................................... 42 Nm (30 ft.lbs)Power Steering ........................................................................................................................................................................... 41 Nm (30 ft.lbs)



Sunroof Motor Clutch Slippage Torque 4.7 - 6.2 Nm

Front SuspensionTIGHTENING SPECIFICATIONS

Lower Mounting Bolt ....................................................................................................................................................... 108-127 Nm (80-94 ft.lbs)Self-Locking Nut ............................................................................................................................................................................. 59 Nm (43 ft.lbs)Upper Mounting Nuts ...................................................................................................................................................................... 44 Nm (32 ft.lbs)

Rear SuspensionTIGHTENING SPECIFICATIONS

Lower Mounting Bolt * ................................................................................................................................................................... 88 Nm (66 ft.lbs)Self-Locking Nut ............................................................................................................................................................................. 25 Nm (18 ft.lbs)Upper Mounting Nuts ...................................................................................................................................................................... 44 Nm (33 ft.lbs)

* Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on the ground in the unladen condition.

System SpecificationsGENERAL SPECIFICATIONS

Standard Tire Size ................................................................................................................................................................................... P155/80R13Optional Tire Size ................................................................................................................................................................................... P175/70R13

SERVICE SPECIFICATIONSTread Depth Of Tire Limit ........................................................................................................................................................... 1.6 mm (0.06 inch)

Spare TireGENERAL SPECIFICATIONS

Size ................................................................................................................................................................................................. T105/70D14 83M

Trailing ArmTIGHTENING SPECIFICATIONS

Trailing Arm To:Body Connection .......................................................................................................................................................... 98-118 Nm (72-87 ft.lbs)Control Link Connection ........................................................................................................................................................... 25 Nm (18 ft.lbs)Lower Arm Connection ............................................................................................................................................................. 88 Nm (66 ft.lbs)Upper Link Connection ............................................................................................................................................................. 88 Nm (66 ft.lbs)

Wheel Fastener TorqueTIGHTENING SPECIFICATIONS

Wheel Nut ........................................................................................................................................................................... 88-108 Nm (65-80 ft.lbs)

Lug Nut Torque Patterns


Front Hub End Play (Limit) .................................................................................................................................................... 0.05 mm (0.0020 inch)


Front Axle Nut 177-275 Nm

WheelsGENERAL SPECIFICATIONS

Standard WheelType ..................................................................................................................................................................................................... Steel TypeSize ...................................................................................................................................................................................................... 13 x 5.00BAmount Of Wheel Offset .......................................................................................................................................................... 46 mm (1.8 inch)Pitch Circle Diameter (P.C.D.) ................................................................................................................................................ 100 mm (3.9 inch)

Optional WheelType ............................................................................................................................................................................................ Aluminum TypeSize ........................................................................................................................................................................................................... 13 x 5JJAmount Of Wheel Offset .......................................................................................................................................................... 46 mm (1.8 inch)P.C.D. ...................................................................................................................................................................................... 100 mm (3.9 inch)

Spare WheelType ..................................................................................................................................................................................................... Steel TypeSize ........................................................................................................................................................................................................... 14 x 4TAmount Of Wheel Offset .......................................................................................................................................................... 46 mm (1.8 inch)P.C.D. ...................................................................................................................................................................................... 100 mm (3.9 inch)

SERVICE SPECIFICATIONSRunout:

Lateral Limit:Aluminum Wheel .................................................................................................................................................. 1.0 mm (0.04 inch) or lessSteel Wheel ........................................................................................................................................................... 1.2 mm (0.05 inch) or less

Radial Limit:Aluminum Wheel .................................................................................................................................................. 1.0 mm (0.04 inch) or lessSteel Wheel ........................................................................................................................................................... 1.2 mm (0.05 inch) or less


Line Pressure Adjustment Value 1,010 - 1,050 kPa

Fluid - A/TOil Pressure Control During Shifting Electronic Control (Each oil pressure independently controlled)Brake Proportioning/Combination ValveGENERAL SPECIFICATIONS

Decompression Ratio ........................................................................................................................................................................................... 0.25

SERVICE SPECIFICATIONSSplit Point ............................................................................................................................................................ 2.45 ± 0.25 MPa (365 ± 36 psi)Output Fluid Pressure [1]..................................................................................................................................... 4.30 ± 0.39 MPa (623 ± 57 psi)

[1] at Input Fluid Pressure of 9.81 MPa (1422 psi)Left/Right Output Pressure Difference (Limit) ........................................................................................................................... 0.39 MPa (56.9 psi)

Compression Pressure @ 300 rpm Standard 1290 kPa

Limit Minimum 920 kPa

Compression Pressure Difference Of All Cylinders Maximum 100 kPa

Engine Oil PressureThe manufacturer does not provide this specification.PRESSURE

PRESSURE

324-345 KPa. 47-50 PSI.

Regulator Pressure 335 kPa

Power Steering Pressure SwitchSERVICE SPECIFICATIONS


Operating Pressure;OFF -> ON ............................................................................................................................................................. 1.5 - 2.0 MPa (213 - 285 psi)ON -> OFF ............................................................................................................................................................. 0.7 - 2.0 MPa (100 - 285 psi)

Power Steering PumpGENERAL SPECIFICATIONS

Relief Set Pressure ....................................................................................................................................................................... 9.8 MPa (1,422 psi)

SERVICE SPECIFICATIONSOil Pump Relief Pressure ............................................................................................................................................................. 9.8 MPa (1,422 psi)Pressure Under No Load Conditions ..................................................................................................................................... 0.2-0.5 MPa (28-71 psi)Steering Gear Retention Hydraulic Pressure ................................................................................................................................ 9.8 MPa (1,422 psi)

Valve Opening Temperature Of Thermostat Standard Value 82 +/- 1.5 C

Full-Opening Temperature Of Thermostat Standard Value 95 C

Valve Lift Standard Value 8.5 mm or more at 95 deg C

Automatic Transaxle Fluid 8.2 qt (US)

Automatic Transaxle Fluid 8.2 qt (US)

Clutch FluidClutch Fluid

Quantity As RequiredClutch Master CylinderPush Rod AssemblyQuantity As Required

BootQuantity As RequiredClutch Slave CylinderRelease Cylinder Push RodQuantity As Required

Coolant Capacity 5.3 qt (US)

Tank Capacity 12.4 gal (US)

Refigerant Capacity 23 - 24 oz (US)

Condenser 15 cc


Evaporator 60 cc

Reciver 10 cc

CAPACITYCAPACITY

Total System Capacity

1.23-1.31 Grams 1.23-1.31 Lbs. (US)

CAPACITYCAPACITY

Total System Capacity

120 C.C. 4.10 Oz.(US)

Manual Transaxle 2.2 qt (US)

Differential Fluid - M/TFor information relating to fluid types and capacities of Manual Transaxle components, please refer to Fluid - M/T; Specifications.

Manual Transaxle 2.2 qt (US)

Oil Pan 3.1 qt (US)

Oil Filter 0.32 qt (US)

Fluid Capacity 0.95 qt (US)

Power Steering PumpLUBRICANTS

Power Steering Fluid Quantity ............................................................................................................................................. 0.9 liters (0.95 U.S. qts.)

Automatic Transaxle Fluid DIAMOND ATF SP II or DIAMOND ATF SP II M

Automatic Transaxle Fluid DIAMOND ATF SP II or DIAMOND ATF SP II M

Fluid Specification Conforming to DOT 3 or DOT 4


Fluid Specification Conforming to DOT 3 or DOT 4

Drum Brake SystemLUBRICANTS

Brake Grease SAE J310, NLGI No. 1 Used For:- Rear Brake Shoe And Backing Plate Contact Surface- Shoe Assembly And Auto Adjuster Assembly Contact Surfaces- Shoe And Lever Assembly And Auto Adjuster Assembly Contact Surfaces

Vacuum Brake BoosterSEALANTS

3M ATD Part No. 8661 or Equivalent (Semi-Drying Sealant) Used For: Thread Part Fitting

Case, M/TSealants and AdhesivesClutch Housing-Transaxle Case Mating SurfaceSpecified Sealants And Adhesives MITSUBISHI Genuine Sealant part No.MD997740 or Equivalent

Control Housing-Transaxle Case Mating SurfaceSpecified Sealants And Adhesives MITSUBISHI Genuine Sealant Part No.MD997740 or Equivalent

Under Cover-Transaxle Case Mating Surface (1.8L)Specified Sealants And Adhesives MITSUBISHI Genuine Sealant Part No.MD997740 or EquivalentBreather, M/TAir BreatherSpecified Sealants And Adhesives 3M SUPER WEATHERSTRIP No.8001 or EquivalentSystem SpecificationsClutch Fluid

Specified Lubricants Brake Fluid DOT3 or DOT4

Fluid Type DOT 3 or DOT 4 Brake Fluid

Clutch Master CylinderPush Rod AssemblySpecified Lubricants Rubber Grease

BootSpecified Lubricants Rubber GreaseClutch Release Fork, M/TRelease Fork And Fulcrum Contact SurfaceSpecified Lubricants MITSUBISHI Genuine Grease Part No. 0101011 or Equivalent

Release Fork And Release Cylinder Push Rod Contact SurfaceSpecified Lubricants MITSUBISHI Genuine Grease Part No. 0101011 or Equivalent

Release Fork And Release Bearing Contact SurfaceSpecified Lubricants MITSUBISHI Genuine Grease Part No. 0101011 or Equivalent

Clutch Slave CylinderRelease Cylinder Push RodSpecified Lubricants MITSUBISHI Genuine Grease Part No. 0101011

Release Cylinder I.D.Specified Lubricants Brake Fluid SAE J1703 (DOT3)

Coolant Type DIA-QUEEN LONG-LIFE COOLANT or High quality ethylene glycol base anti-freeze/coolant


Mitsubishi Part No. 0103044

Coolant Conentration 40 - 50 %

System SpecificationsDifferential Drive Gear BoltSpecified Sealants And Adhesives 3M Stud Locking No.4170 or Equivalent

Front Bearing Retainer Bolt (Countersunk head bolt) (1.5L)Specified Sealants And Adhesives 3M Stud Locking No.4170 or EquivalentDifferential Fluid - M/TFor information relating to fluid types and capacities of Manual Transaxle components, please refer to Fluid - M/T; Specifications.

Oil Type API GL-4

Oil Viscosity SAE 75w/90 or SAE 75w/85

Refigerant Type HFC-134a

TYPETYPE

R-134a (HFC-134a)

OIL TYPEOIL TYPE

SUN PAG 56, Or Equivalent

Input Shaft, M/TInput Shaft Oil Seal Lip AreaSpecified Lubricants Hypoid Gear Oil SAE 75W - 90 or 75W - 85W Conforming To API Classification GL-4

Oil Grade EOLCS Class or API Class SJ-EC, SJ/CD EC

Oil Viscosity SAE 5w/30 Preferred

ATF Dexron II ATF


Power Steering PumpLUBRICANTS

Automatic Transmission Fluid "DEXRON II" Used For:- Power Steering Fluid- Flow Control Valve- Friction Surface Of Rotor, Vane, Cam Ring And Pump Cover

Shift Lever, M/TSelect Lever Shoe Specified Lubricants MITSUBISHI Genuine Grease Part No.0101011 or Equivalent

Steering GearLUBRICANTS

Automatic Transmission Fluid "DEXRON II" Used For:- Bearing- O-Ring- Oil Seal- Bushing Inside Rack Stopper- Special Tool (MB991212)- Pinion And Valve Assembly Seal Ring Part

Silicone Grease Used For Bellows

SEALANTS3M ATD Part No. 8663 or Equivalent (Semi-Drying Sealant) Used For:- Power Steering Rack Support Cover Screw- Dust Cover Lip For Tie Rod End Ball Joint

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