Waste plastics, waste tyre and waste engine oil, crude oil

The 2th Generation sectional oil refining machine

The 1st part : IntroductionBatch process refining machine is relative to "full continuous refining machine".As "the complete continuous refining machine," fundamental characteristic is "every minute kept feeding,every moment of the self-discharging, day and night continuous oil". Batch process refining machine is tofeed, cracking, slag discharge the three main production link is basically segments; But the incoming linkscan be added into the raw material continuously in the reaction process ;Due to the reactor process iscoherence, thus can be seen as batch process. Specific process is:The first, preheating operation process. waste plastics or waste tyre and waste engine oil and otherraw materials feed in the reactor, many times reacting, later still can continue to feed in, there is a smallamount of oil and gas.The second, cracking reaction process. After feeded in material and continue to heat up to about 400℃, continuous pyrolysis reacting; the oil and gas into the catalysis tower, further macromolecularmaterial chain scission, cracking of the basic accord with diesel 220 molecular weight of the liquid fuel;oil and gas into the cooling system for liquid.The third, slag discharge operation. after the complete cracking , cooling, using high dischargingsealing device to take out oil residue into collection system; Then use conveyor discharge.

Group type oil refining machine Multiple sets of jointtype oil refining machine

Aditya Recycling Bangalore India. Phone : (0) 9900456842

Continuous tubular oil Oil modulation system

distillation system （ equipment ）

Flue gas cleaning system Multistage joint non-condensable

gas cleaner

From the picture, in the left lower part and front part, we set the mechanical automatic slag; The feederset in the behind of the reactor; The right side of the reactor set the catalytic tower, cooler, separator andother equipment facilities.The purpose of the company to launch this kind of equipment is in order to adapt to some businesses and

individuals to insufficient funds or ingredients inadequate actual situation, has good practicability andextensive applicability.The 2nd part : Flow chart of the plant

The 3rd part : Main Equipment List1、 Driver； 2、Feeder； 3、Reactor；4、Heater； 5、Thermometer； 6、Separator；7、Cooler； 8、Discharge； 9、Burner；10、Oil tank； 11、Oil-water separator； 12、Gas purifiter；13、Gas pip； 14、smog pipe； 15、Gas cleaner；16、Smog cleaner； 17、smog pipe； 18、smog pipe；19、Draft fan； 20、Water pump； 21、Burner；22、 Water pump； 23、Recycling water pool； 24、Oil pump；25、Shredder.

The 4th part : Technical parameters

A：

Name

Quanlity

KW Workshop Labor

Automatic sealing feeder 1 5.5

Reactor 1 5.5—11

Catalyst tower 1

cooler 1

Oil water separator 1

Gas recycler 1

Gas burner 1

Draft fan 1 0.5

Water pump 1 3

Pipe, valves, and so on

Air compressor 1 3

Smog cleaner 1

If need to refine

Remove residues tank 1

Decolor tank 1

Filter tank 1

Oil pump 1 2.2

Total 20—30 250—300 6—9

Capacity Volume，（1）20 cubic meter, 7—10ton；

（2）32cubic meter 10ton。

B：

Plant model： FL20、FL3；

Raw material ：Waste tires, waste plastics, waste oil, heavy oil, crude oil, coal tar,

Structure type :Horizontal rotary, mechanically automatic discharge,

controlling by velocity；

Capacity ： 15cubic meters、20cubic meters、30cubic meters；

Pressure ： ordinary；

Cooling method ：water；Heating way ： Hot blow, flammable gas , coal ,oil electric etc

Size of reactor： φ2.2×4.4；φ2.2×6.6；φ2.6×6.6 ；

power： 3KW、5.5KW、7.5KW；

The 5th part : Advantages of the plantFirst, It is less invest. small size, raw material can be much less.Second, Small square. Factory is about 1000 square meters .Third, simple operation. Because the operation link is less, easy to learn.Fourth, high economic benefit.Fifth, good environmental security. The company's equipment are equipped with automatic securityalarm and eliminate system; Set the flue gas purification device.The 6th part : The economic benefitRaw material oil yieldItem Material Dosage Percentconversion Product1 Waste animal and plant grease 1.05-1.1 90%-95% biodiesel2 Waste machinery oil 1.1 85%-90% diesel3 Waste plastic 1.05-2 50%-70% Gasoline diesel4 Waste rubber,tyre 2.3 45% Gasoline diesel5 Slag oil 1.17-1.3 75%-85% Diesel6 Wax oil 1.05 93%-95% Diesel7 Coal tar 1.25-1.3 75%-80% Similar diesel8 Ethanol petrochemicals 1 100% Ethanol diesel9 Methanol petrochemicals 1 100% Methanol diesel10 Dirty air and diesel decoloring 1.01 98%-99% Crystal light diesel11 Petrochemical chemicals grease 1 100% Compound biodiesel12 Petrochemicals liquid chemicals 1 100% Compound gasoline13 Base oil ground oil 1.1-1.7 85%-90% Gasoline diesel14 Methanol modifier energy agent 1 100% Alcoholic fuel15 Diesel75% water 15% emulsifier15% 1 100% Emulsified dieselBasic ProfitWaste rubber Waste plastic Waste engine oil and otherliquid raw material2.3 ton× 1500RMB/T= 3450RMB 2T（or 1.5 T）× 1500=3000RMB 1.17T× 4500 =5300 RMBCoal 50-80 kg， 100 100 100Water and powder, 60 60 60chemical：about 50-90 RMB about50-90 RMB 50-90

Equipment depreciation ：about10 RMB about10 RMB 10 RMBother： about50 RMB about50 RMB 50 RMBTotal the pyrolysis oil ， about3500 RMB about3400 RMB about5600 RMBThe oil can sell5000RMB/t—3800RMB The oil can sell price5000RMB/t—3500RMB The oil can sell price7500/t—5600RMBStell 0.3t、carbon black 1.1t，cansell about 600RMB。 The refining oil can sell about7500RMBTotal, the profit for one ton is1000-1500RMB MORE PROFITThe 7th part : Strategies we take can handle these tough problems to get green

environment.1, Dust removingThere are two steps to finish it. Firstly, separated by the high-efficiency dust catcher, secondly, wettingpurified through the spraying and depositing proprietary equipment2, Non-condensate gas(mainly C1-4)They are absorbed and then reacted by some chemical materials to become a flammable fuel gaswhich is recycled to heat the kettle just like the liquefied petroleum gas.3, SmogOur smog purifying system is controlled by the temperature and the blowing rate. Purifyingabsorbents own strong absorbing capability, To set the flue gas purifier and adoption of advanced airflotation washing dust and water membrane technology high absorbing speed, high desorptionspeed and is easier to renewable and are able to remove all kinds of pollutants such as H2S、CL2、CO、CO2、SO2、SO3、 NOX、CS2、NH3、oily organic materials. We design the newest spraying and strikingpurifier. These comprehensive measures confirm the ejecting smog meet the criteria for the emissionsmog.

4, Carbon blackCarbon black can be sold as the raw material, or processed into refining good quality ones.The whole processing course is operated in a closed cycle and does not cause contamination.the residue of waste plastics, waste engine oil can also be processing ordinary carbon black, can alsobe used as fuel for production.Crude oil residue can be used as industrial, civil material such asasphalt.

The 8th part : Safety Assessment of the High-efficiency Oil Refining MachineSafety is the basic designing origination. The existence and development idea of corporation is theresponsibility is extremely heavy security. The technology and the facility is elaborately designed fromthe point of safety. Main measures are as following：(1)Reaction tower does not need to move. The whole processing course is operated in a closed cycleand does not cause contamination which eliminates the fire disaster and the harm to human.(2)Long distance heat replaces the open flames. When accidents happen, the conveying heat apparatuscan be immediately powered off which enhances the safety.(3)Double-insurance safety equipments and alarming equipments are installed in the key parts of thefacility which can exclude the danger at any time.It is heating method can be by electromagnetic heating, which can realize the halogen-light heatingcracking; Even if the recovery of the burning gas also can use JianJieShi "from remote heating openflame." that is not directly over an open flame heating, when the system problems, turn off the send heatexchanger, can cut off the moment heating source, to ensure that the system security.The 9th : The reliability of source technologyFirst of all, after a long exploration, improve and perfect, we accumulated a wealth of experience.Technology inventor is involved in the energy sector since 1987, guide the innumerable enterprisessuccessfully implement new energy projects.Second, our technology as early as in the last century in 1993 have passed the provincial technologicalachievements appraisal, passed by the environmental protection department, technical supervisiondepartments, fire departments, especially after the expert evaluation. This is one of the earliestthroughout in our country; For now, may other technology transfer units is hard to have technicalexperience and results so early.Third, our technology has applied for or received dozens of national patents.Fourthly, this series of technology both at home and abroad, there are many enterprises to introduce anduse. from structure, the second generation of segmented automatically rotating oil refining machine; Thethird generation of fully continuous rotation oil machine; The fourth generation of entire screw typecontinuous refining machine ; Fifth generation of electromagnetic continuous refining machine; Andtubular continuous refining machine, variety specification that can meet the demand of investors. from the process, semi-automatic oil refining technology; continuous automatic oil refiningtechnology, the real realize :"Every moment keep feeding, every moment of the self-discharging, day and night continuous output,greatly improving the production efficiency and environmental performance. from coke cleaning, we have designed a variety of automated methods. For example: automatic chain

decoking method; Plate decoking method ; Propulsion decoking method , and so on, thoroughlysolved the material (especially the plastic and liquid) operation problem and coking problem in thereaction kettle. from heating way, coal heating, oil heating, gas heating mode, and the pulse heating technique andelectromagnetic heating, electromagnetic and fuel heating technology, microwave pyrolysis and aseries of new technology, new patents. from the operation method, adopts the design of the intelligent control as it is more reliable and savelabor. Totally, it is clearly that our offer is a new, reliable, energy saving, environmental protection, highefficiency, saving new technology and new equipment.The company can be willing to service for all the costomers.Use our patent can apply for exemption (onlypatent technology can obtain three years of tax);Let the investors invest more less, area less, lowerenergy consumption, less labor and better economic benefit. Welcome to cooperation.Patents optimum combination innovation, better refining equipment .Attachment 1 : The flammable non-condensable gas and flue gas emissions

Analysis and processing scheme

A, pyrolysis gasMainly including carbon monoxide, hydrogen, nitrogen, methane, ethane, propane, butane, and hydrogensulphide, the non-condensable combustible gas accounts for about 4% of the tire quality, depending onthe pyrolysis temperature and catalyst is slightly different. Among them:1, carbon monoxide 1.4%;2, hydrogen is 0.2%;3 methane 1%;4, ethane 03%;5, propane 0.3%6, butane 0.35%7, nitrogen is 0.2%;8, hydrogen sulphide 0.2%.B, using wayDue to the pyrolysis gas heating value is the same as nature gas calorific value and its pyrolysis gas isrecycled as a combustible gas energy to use, to return heating pyrolysis device.

C, the processing planNon-condensable combustible gas can not direct emissions to the air, must to purification andcombustion, then emissions into the atmosphere. Purification processing method as follow:1, non- condensate gas from the cooler and flows into oil-water separator separation; Non-condensablecombustible gas from the oil-water separator at the top into the non-condensable combustible gasprocessors (i.e. water blocking firearms), within the device is equipped with 15% concentration ofsodium hydroxide liquid, non-condensable combustible gas into the liquid after reaction, the sulfuroxide into sodium sulphide.Generally takes two firearms purification treatment, the water blocking of sulfur content in gas aftertreatment reduced to 0.1%.2, non- condensate gas burning in the hearth, such as hydrogen, carbon monoxide, methane, ethane,propane, butane all in combustion; a small amount of sulphur was also involved in combustion,especially organic sulfur basic burned at all.3, combustion flue gas after inhalation induced draft fan for two groups of spray water scrubber,absorbed again by washing contains calcium hydroxide solution, 15% sodium hydroxide solution..4, after washing ,the smoke entering absorption tower. the tower with desulfurization agent - cobaltsulfonated phthalein cyanogen treatment of activated carbon. Flue gas by adsorption, can removevarious pollutants in flue gas, H2S, CL2, CO, CO2, SO2, SO3, organic compounds, such as NOX, CS2, NH3,oil and solid particles, the emission of boiler flue gas emissions is to meet the standard. Only 0.01% ofsulfur emissions.Attachment 2 : Refining carbon data from waste tyre pyrolysis plant

Project inspection Measured valueSuction iodine value g/kg ≈114(g/kg)DBP absorption value (B method) 10-5m3/kg ≈80(10-5m3/kg)Nitrogen adsorption specific surface area103m2/kg ≈76(103m3/kg)pH value 8.6Add and subtract heat（125℃） % ≈0.7% (125℃%)ash content（825℃） % ≈16.5%500 μ m screening content % 0·0000—0.000245 μ m screening content % ≈0·008impurity NO

Attachment 3 : The product main quality indicators

300% stress at definite elongationMPa ≈-6·0Volatile（950℃） % ≈3.2%

Item Dieselspecs. Test methoddensity(20℃)KG/㎡ Actual GB/T1884 GB/T1885Sulfur ﹪(m/m) ≤0.02—0.1 GB/T380Chroma ɡ ＜3.5 GH/T6540Water ％(m/m) Trail GB/T26010％residues ﹪(m/m) ≤0.3 GB/T268Distilation 50％℃ ≤300 GB/T653690％℃ ≤35595％℃ ≤360Ash ﹪(m/m) ≤0.03—0.1 GB/T508

Attachment 4 : Technology patent documents

Mechanical impurities No GB/T511Kinematic viscosity（20℃),m ㎡/g 3.0～8.0 GB/T265Freezing point ℃ ≤0 GB/T510Cold filtration point ℃ ≤3 SH/T0248

Attachment 5 : Technological achievements appraisal file

Attachment 6 : ， Heating ways and optionsWe recommend to choose according to local energy situation specific. In terms of our equipment, can usemany kinds of energy, such as coal, fuel oil, natural gas, recovery of non-condensable gas, electricity andso on, the enterprise can choose from reality.About coal, fuel oil, natural gas, recovery of thenon-condensable gas the heat source is usually use of conventional fuels is known to all. Our equipmentis mainly adopts the fuel as the heat source of heat. We especially introduce the new heating mode, i.e., noemissions, no pollution, high energy saving new technology of electromagnetic heating for reference;Ifthe investor in the local power supply is adequate, and the price is cheap, can consider to use, however, ifthe electricity shortage, the price is very high, the proposal USES conventional coal, fuel oil, natural gas,recovery of the non-condensable gas such as heat source.