basic engineering, standart specification for pipe,valves
DESCRIPTION
standart specification for pipe,valvesTRANSCRIPT
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
INGENIERÍA BÁSICA
APROBADO
ELABORADO POR: EDWIN OQUENDO
FECHA: 04/11/2014
FECHA: 04/11//2014
APROBADO POR PAM EP: CARLOS GUDIÑO
BASIC ENGINEERING B43
Department: Gerencia de Proyectos
Document: Standard Specification For Pipe, Valves & Fittings
Document Code: 43B011-CPT-50-SP-004
Revision: Date: Prepared by: Reviewed by: Approved by:
1
04-Nov-2014 E.Santillán C. Gudiño R. Silva
Revision History
Revision: Date: Revised Pages: Issued:
A 29-Sep-2014 All For Review
B 29-Oct-2014 All For HAZOP
0 31-Oct-2014 All Final Basic Engineering
Final Basic Engineering 1 04-Nov-2014 45,48,82-84,87-88
101-105,129,186-187 Final Basic Engineering
Distribution Control
Location of Document: Controlled Uncontrolled
Project Management X
Departmental Assistants and Coordinators X
Electronic Information System
X
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 2 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
Index
1 SCOPE 3
2 APPLICABLE STANDARDS & CODES 3
3 GENERAL REQUIREMENTS 4
3.1 Pipe 5
3.2 Flanges 6
3.3 Fittings 6
3.4 Valves 7
3.5 Buried and inaccessible double-block-and-bleed valves 9
3.6 Pipeline valves 10
3.7 Operators 10
4 MATERIALS 11
5 PIPE SUPPORTS 12
6 WELDING 13
7 INSPECTION 13
8 PRESSURE TESTING 13
9 PAINTING AND COATINGS 13
10 THERMAL INSULATION 13
11 INSULATING GASKETS/KITS 14
12 IDENTIFICATION OF PIPING AND VALVES 14
12.1 Line identification 14
12.2 Line service 15
12.3 Valve identification system 16
12.4 Description 16
12.5 Piping specification identification 17
13 BRANCH CONNECTIONS 18
13.1 Split tees 19
14 SPECIFICATIONS LIST 19
15 ANNEXES 153
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 3 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
1 SCOPE
This specification defines the minimum requirements for pipe, valves, and fittings on process and
utility piping systems. This specification includes materials, fabrication, welding, inspection, and
testing and shall apply to all piping installed by or prefabricated for installation by Contractor or to
Contractor’s order for use on the PETROAMAZONAS EP onshore production facilities as part of
the development of 43 Block in the oriental rain forest zone of Ecuador.
2 APPLICABLE STANDARDS & CODES
Piping shall be designed, constructed, and tested in accordance with the latest edition of
ASME B31.3, "PROCESS PIPING" or ASME B31.4 “PIPELINE TRANSPORTATION
SYSTEMS FOR LIQUIDS AND SLURRIES”, whichever applicable, and this specification.
Steam line and Power Generation Systems must be designed, built, and tested according to
the latest edition of ASME B31.1.
The following standards (the latest edition) shall apply during preparation of all piping
drawings and during description of materials for Class 150 through Class 2500:
Standard/Code Description Standard/Code
Process Valve Qualification Procedure API RP 591
Specification for Line Pipe API Spec 5L
Specification for Pipeline Valves API Spec 6D
Specification for Fire Test for Valves API Spec 6FA
Fire Test for Check Valves API Spec 6FD
Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry
API Spec Q1
Check Valves: Flanged, Lug, Wafer and Butt-welding API Std 594
Valve Inspection and Testing API Std 598
Steel Gate Valves - Flanged and Butt-welding Ends, Bolted Bonnets API Std 600
Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller for the Petroleum and Natural Gas Industries
API Std 602
Fire Test for Soft-Seated Quarter-turn Valves API Std 607
Metal Ball Valves - Flanged, Threaded and Welding Ends API Std 608
Butterfly Valves: Double-flanged, Lug and Wafer Type API Std 609
Type Testing of Process Valve Packing for Fugitive Emissions API Std 622
Unified Inch Screw Threads, UN and UNR Thread Form ASME B1.1
Pipe Threads, General Purpose (Inch) ASME B1.20.1
Gray Iron Pipe Flanges and Flanged Fittings Classes 25, 125 and 250
ASME B16.1
Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 ASME B16.5
Factory-Made Wrought Buttwelding Fittings ASME B16.9
Face-to-Face and End-to-End Dimensions of Valves ASME B16.10
Forged Fittings, Socket-Welding and Threaded ASME B16.11
Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-Wound, and Jacketed
ASME B16.20
Nonmetallic Flat Gaskets for Pipe Flanges ASME B16.21
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 4 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
Standard/Code Description Standard/Code
Buttwelding Ends ASME B16.25
Valves Flanged, Threaded and Welding End ASME B16.34
Orifice Flanges ASME B16.36
Large Diameter Steel Flanges: NPS 26 Through NPS 60 ASME B16.47
Square and Hex Bolts and Screws - Inch Series ASME B18.2.1
Square and Hex Nuts (Inch Series) ASME B18.2.2
Power Generation Systems ASME B31.1
Process Piping ASME B31.3
Pipeline Transportation Systems for Liquids and Slurries ASME B31.4
Welded and Seamless Wrought Steel Pipe ASME B36.10
Stainless Steel Pipe ASME B36.19
Industrial valves -- Measurement, test and qualification procedures for fugitive emissions
ISO 15848
Standard Marking System for Valves, Fittings, Flanges and Unions MSS SP-25
Specification for High-Test Wrought, Butt-Welding Fittings MSS SP-75
Bronze Gate, Globe, Angle and Check Valves MSS SP-80
Class 3000 Steel Pipe Unions Socket Welding and Threaded MSS SP-83
Swage(D) Nipples and Bull Plugs MSS SP-95
Integrally Reinforced Forged Branch Outlet Fittings - Socket Welding, Threaded and Buttwelding Ends
MSS SP-97
Instrument Valves for Code Applications MSS SP-105
The following procedures (the latest edition) shall apply during preparation of all piping
drawings and during description of materials for Class 150 through Class 2500:
Approved WPS B15-ECU-50-PR-023
Structural Steel Skid Mounted Assemblies B15-ECU-20-SP-009
Technical Specification for Thermal Insulation 43B011-CPT-20-SP-015
Manufacture And Installation of Pipes Underground and Aboveground
PAM-EC-20-PRC-005
Hydrostatic Test For Process Pipe PAM-EC-20-PRC-007
Coating Specification PAM-EC-50-SP-001
3 GENERAL REQUIREMENTS
Engineering drawings, where provided, indicate the minimum line size, design working
pressure or piping class, valves required, etc.
For services of transportation crude oil and water reinjection, the engineering companies
must confirm the wall thickness with the Hydraulic Calculations of lines.
The maximum design conditions specified in the Piping Class Specifications Note 1 are
separate requirements and neither shall be exceeded.
Unless otherwise specifically authorized by PETROAMAZONAS EP, the materials specified
in these General Specifications shall be strictly adhered to in the design, purchasing and
fabrication of each piping system. When the specified pipe, valves and fittings or other
materials cannot be obtained, substitution may be permitted with the written approval of
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 5 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
PETROAMAZONAS EP.
Line marking and identification of valves shall be in accordance with Section 12 herein.
Contractor’s standard markings and identification may be used with the written approval of
PETROAMAZONAS EP.
3.1 Pipe
All pipes shall be marked per API Spec 5L, ASTM A-53 or ASTM A-106: name or
manufacturer’s marking, specification, specified dimensions, grade and class,
product specification level, process of manufacture, heat number and an
identification number.
Pipe wall thickness shall conform to Piping System Specifications.
Piping Class 150 through Class 2500. Piping 1 ½” NPS and smaller may be
threaded, flanged or socket welded as indicated by the Piping System
Specifications. Piping 2” NPS and larger may be threaded (Only for Specs J and
L), butt welded or flanged as indicated by the Piping System Specifications.
When socket weld piping is used, unions will be installed at accessible locations to
permit removal and replacement of all valves and equipment. With the exception
of vents, drains, samplers and instrument connections, piping 1½” NPS and
smaller shall be socket welded or flanged for the following services:
Hydrocarbon services Class 1500, 2500 pressure ratings and above.
Hydrocarbon services above 250 F.
Hydrocarbon services subject to vibration or pulsation.
Piping shall be located so as not to present overhead or tripping hazards. Minimum
clear headroom for overhead piping shall be 7 foot 0 inches (2.15 m). Lines which
cross shall not touch.
Piping systems shall be designed so that all valves and instruments can be
serviced conveniently. When this is impractical, ladders and platforms designed in
accordance with PAM EP Specification B15-ECU-20-SP-009 "STRUCTURAL
STEEL SKID MOUNTED ASSEMBLIES”, shall be used.
Emergency shutdown valves shall be accessible from deck or floor level and are
to be located in clear areas.
All carbon steel pipe nipples ¾” NPS and smaller shall be a minimum of SCH 160
SMLS steel pipe. "All-Thread" nipples shall not be used. A nipple shall be defined
as any section of pipe 12” or less in length.
Seal welding of threaded piping shall not be permitted.
PTFE (Teflon) tape shall not be used for service temperature greater than 400°F
(204°C) on threaded connections, for higher temperatures socket welded
connections are preferred.
Temporary start-up cone or basket-type strainers (screens) shall be provided in
suction lines to mechanical equipment, including, but not necessarily limited to
pumps, compressors and mechanical meters and shall be located as close as
possible to the inlet flange. Such strainers shall have a minimum of 200% of the
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 6 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
line flow area with 1/8” diameter maximum size perforations. For Strainers
Specifications, see ANNEX No. 1.
During fabrication, installation, sandblasting and painting, care shall be exercised
to keep blast sand, dirt and other foreign matter out of all piping systems prior to
assembly. Prior to acceptance by PETROAMAZONAS EP, the interior of piping
systems shall be thoroughly cleaned by Contractor.
Drain connections and valves shall be provided at all low points in lines. Also, vent
connections and valves shall be provided at all high points where gas may be
trapped. Vent, drain and instrument connections ¾” and smaller may be installed
using 3000# or 6000# threadolets, except for high temperature or other service
where sockolets are specified by the Piping System Specifications.
The corrosion coupons connections shall be installed using Access Fittings,
COSASCO type or similar. For Access Fittings Specifications, see ANNEX No. 2.
Changes in pressure rating of piping systems shall be made at valves. This valve
shall carry the rating of the higher pressure system.
Laterals (sub-headers) for instrument gas or air systems shall have block valves
at the primary header and branch off from the top of the primary header.
Insulating gaskets shall be installed when joining piping components or dissimilar
metals to prevent galvanic corrosion and/or when there are changes between
underground with cathodic protection and aboveground lines. GPT VCS Insulating
Kits is the reference model, different brands may be used prior PAM EP approval.
For Insulating Kits Specifications, see ANNEX No. 3.
Flow lines piping, between wellhead and manifold, shall be externally coated with
FBE (fusion bonded epoxy). For FBE specifications, see ANNEX No. 11.
3.2 Flanges
All flanges shall be marked per ASME B16.5 and/or MSS SP-25: country of
manufacture, manufacturer's name or trademark, material, rating designation,
conformance with the B16.5 Standard, size, schedule (if applicable) and an
identification number.
Flanges Class 900 and above shall be RTJ. Flanges Class 600 and lower may be
RF or FF, with serrated spiral finish.
Weld neck flanges are required for all flanged piping.
Steel flanges used to mate with equipment having cast iron, ductile iron or
aluminum flanges shall have the faces machined flat (FF).
Flange bolt holes shall straddle the piping horizontal and vertical center lines.
API flanges rated at 2000, 3000 or 5000 PSI shall be Type 6B. For API Flanges
Description, see ANNEX No. 9.
3.3 Fittings
All fittings shall be marked (if applicable) per ASME B16.9, ASME B16.11 and/or
MSS SP-25: country of manufacture, manufacturer's name or trademark, material,
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 7 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
product conformance, size, schedule number or class designation and an
identification number.
All 90° welded elbows shall be long radius (LR), unless restricted by available
space. If short radius welded elbows are used, they shall be derated to 80% of the
calculated allowable working pressure.
Eccentric reducers installed with the straight (flat) side up shall be used when line
size reductions are required for pump suction connections.
Street elbows shall not be used unless approved by PETROAMAZONAS EP.
Bleed rings shall be according to material of pipe, stainless steel or carbon steel.
For Bleed Rings Specifications, see ANNEX No. 4.
All welded elbows related to flow lines, between wellhead and manifold, shall be
externally coated with FBE (fusion bonded epoxy). For FBE specifications, see
ANNEX No. 11.
3.4 Valves
Valve materials specified herein are the minimum required by PAM EP. In the case
that there exist the same or better materials with tested performance for the
specific application, their acceptance will be responsibility of the technical
evaluator.
All valves shall be marked per ASME B16.34, API Spec 6D and/or MSS SP-25.
All the valves manufacturers (gate, globe, check and butterfly with exception of API
6D valves) will have to apply the API RP 591: PROCESS VALVE QUALIFICATION
PROCEDURE. This recommended practice provides recommendations for
evaluation of a construction and quality assurance program for the purpose of
determining a manufacturer's capability to provide new valves manufactured in
accordance with the applicable API standards.
Valves shall be furnished as called out on the Approved Valve Lists. Alternate
valves which are equal to the valve list requirement may be used only after
obtaining the written approval of PETROAMAZONAS EP.
All valves shall be installed in accordance with temperature and pressure ratings
recommended by manufacturer and within limits of the ASME B16.34 Code for the
applicable service. Flanges and flange facings on valves shall match that specified
by the applicable Piping Class Specification. The wall thickness of the valves gate,
globe and check shall be under API 600 and API 602.
All valves for hydrocarbon service shall be steel. Valves 2” and larger shall be
flanged and 1½” and smaller may be threaded, flanged or socket welded as
indicated by the Piping Class Specification. Contractor shall not add flanges to
threaded, socket weld or butt weld connections on valves unless specifically
approved. Secondary threaded valves must be easily removable.
The valves for Fire Water System shall be:
Valves 3” and smaller: Cast Bronze body and trim. Threaded ends.
Valves 4” and larger: Cast Iron body and Bronze trim. FF flanged ends.
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 8 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
Ball valves shall be fire safe design and shall meet the following additional
specifications.
Ball valves shall be trunnion mounted with secondary metal seal, as following:
For Class 150: 8” and larger.
For Class 300: 4” and larger.
For Classes 600, 900, 1500 and 2500: 2” and larger.
All trunnion mounted ball valves shall be supplied with grease fittings for stem
and seals.
Secondary metal seal is not required for 1½” and smaller ball valves.
Manual gear operators shall be furnished on all quarter turn valves in any
application where breakaway torque requirements exceed 50 foot pounds.
Generally:
6” and larger Classes 150 and 300.
4” and larger Classes 600, 900 and 1500.
2” and larger Class 2500.
For Hydrocarbon Process and Instruments Air, ball valves 1½” and smaller
shall be ASTM-A351 Gr CF8M or 316 SS body, with 316 SS ball and stem for
piping specfications where the piping material is of similar composition. In
piping specification with Carbon Steel piping, forged carbon steel materials
shall be used.
Block valves shall be provided downstream of check valves to allow isolating the
check valve for servicing without the need to de-pressurize downstream piping
systems. Vent valves, if applicable, shall be installed to facilitate de-pressuring
piping upstream of check valve and upstream of check valve for leak testing of
check valves.
Check valves can be reduced or full flow, swing check in all cases except for
reciprocating pump or compressor service where ball or piston type check shall be
used or where the piping specification permits wafer type check valves in utility
services.
All check valves 2” and larger shall be furnished with bolted bonnets.
All check valves 4” and larger shall be provided with ½” NPT tap and plug in
the body.
Gate, Globe and Check valves shall have hardened (stellite or equal) seats. The
check valve can have removable or integral seats. Globe valves may be straight
or angle type to suit piping configuration.
All gate and globe valves shall be OS&Y (outside screw and yoke). Inside screw-
rising stem not will be accepted.
Needle valves shall be supplied when shown on the flowsheets and assembly
drawings. Needle valves, except where required for high pressure and/or
temperature service, shall be soft- seated and full 316 SS construction.
For ball valves, the ball rotation shall be counter-clockwise when facing the stem
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 9 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
so that the initial valve opening is at the bottom of the pipe.
Small steel threaded and socketweld end valves that are accessories to the main
valve shall have a minimum body rating equivalent to API STD 602, Class 800.
All sealant injection fittings shall be one-piece giant buttonhead type with internal
check valve mechanisms, and shall be equipped with safety vent caps.
When the service or location present environmental concerns, shall be evaluated
the requirement of qualification and testing of valve packing according to ISO
15848 or API 622.
3.5 Buried and Inaccessible Double-Block-and-Bleed Valves
Buried and inaccessible double- block-and-bleed valves shall have the drain, vent
and sealant injection connections (if applicable) extended above ground in
accordance with the figure 1 and as per the following requirements:
All piping (schedule 80 minimum), valves and fittings shall have corrosion
resistance at least equal to the main valve body material, and shall be SS
316L as a minimum. The entire piping system shall be coated with the same
coating system as the main valve.
Compression fittings shall not be used.
Unions are permitted only in the extended lines of in-line repairable valves
(top-entry ball valves and through conduit gate valves) at a suitable location
to facilitate removal of the bonnet.
The drain and vent connections shall be piped up to approximately 250 mm
below the operating level and shall terminate in a horizontally-installed block
valve fitted with an NPT-threaded steel plug.
The sealant injection lines shall be piped up separately to approximately 250
mm below the operating level and terminate in a horizontally-installed one-
piece sealant injection fitting giant button-head type with internal check valve
mechanism. An additional check valve shall be provided at the location where
the sealant injection line enters the valve body.
All piping shall follow the valve contour as closely as possible and shall be
rigidly connected to the valve and stem extension.
Fully and partially buried valves shall be entirely coated with a below grade
coating as specified in PAM EP’s specification PAM-EC-50-SP-001 “Coating
Specification”.
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 10 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
Figure 1: Valve connections
3.6 Pipeline Valves
API SPEC 6D valves (ball & gate) shall be designed to withstand a compressive
axial thrust, exerted by the piping without permanent distortion of the body and
without jamming the gate/ball between the seats. The Vendor shall have
conducted tests on representative samples to demonstrate satisfactory valve
performance under pipeline compression and/or bending loads.
3.7 Operators
Gear boxes shall be dust and weather-proof and filled with a lubricant suitable for
operation up to 80°C.
Gear operators for quarter turn valves shall be equipped with a self-locking system.
All valves operators/actuators mechanisms (including hand-wheel, lever, gear and
power) shall be designed to stroke the specified valve from the fully open position
to the fully closed position and vice versa, under the worst process operating
conditions (breakaway, running, seating).
The maximum (human) operator force required to seat or unseat the valve at the
INDICATE SEAL WELDING LOCATION
Vent Valve and Drain Valve;
gate or ball; minimum rating
equivalent to API 602, Class
800; fitted w/NPT threaded
plug.
Extended drain piping,
Sch.80, AISI Type
316LSS (epoxy
coated).
Seal sealant injection
piping, Sch.80, AISI
Type 316L SS (epoxy
coated)
Seal sealant injection
fitting w/integral check
The drain & vent
connections shall be piped
up to approx. 250mm (10in)
below the operating level.
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 11 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
maximum specified differential pressure shall not exceed 360N ( 80 pounds) at the
rim of the hand-wheel.
4 MATERIALS
All materials (Pipe, Fittings, Flanges, etc.) shall include: country of manufacture,
manufacturer's name and/or logo and heat number and be provided with quality certificates
to enable its traceability.
All materials for Pipe, Valves, Fittings, Flanges, Bolts, Gaskets and Special Parts, shall be
in accordance with Piping Class Specifications.
The quality management system requirements for the design, development, production,
installation and service of products for the petroleum industry, must be prevailed per API
Spec Q1: “Specification for Quality Programs for the Petroleum, Petrochemical and Natural
Gas Industry”.
All Pipe, Valves, Fittings, Flanges, Bolts, Gaskets and Special Parts, supplied by Contractor
shall be new and unused, free of mill scale, dents, cracks, laminations, pits and detrimental
rust or oxidation.
PETROAMAZONAS EP reserves the right to inspect all Contractor supplied materials and
components, and to reject those deemed unusable for use and not conforming to these
specifications.
No pipe, valves or fittings of brass, aluminum, cast iron, malleable iron, steel-iron or semi-
steel shall be used in hydrocarbon service. Cast Bronze or Cast Iron body valves will be used
Only for Fire Water Systems and Foot Valves.
Cast iron valves shall be flanged per ASME B16.1.
Threaded piping shall be sealed using a combination of liquid anaerobic sealant (such as,
but not limited to Loctite® 567™ or 592™) and Teflon tape. Care shall be taken to prevent
extension of the tape into the pipe. Excess tape shall be removed prior to painting.
All new pipe, flanges and fittings shall be marked with mill and material identification. All
pipes shall be accompanied with mill test reports, and flanges and fittings shall be
accompanied with mill material certifications from manufacturer.
All threaded galvanized pipe shall be painted after assembly with cold galvanizing.
The filler material for all gaskets shall be “Flexible Graphite (FG)” and will only be accepted
from USA and ITALY. For Gaskets Specifications, see ANNEX No. 5.
All welded joints related to flow lines, between wellhead and manifold, shall be coated with
3M Scotchkote 323.
When butt welding end valves are made of carbon steel with a specified minimum yield
strength of 289 MPa (42,000 psi) or higher, the maximum carbon content shall not exceed
0.23% as specified in API SPEC 6D Section 7. For fabricated valves, this limitation applies
only to the ends.
Unless otherwise specified, when hardfacing is required it shall be Stellite No. 6 or equal with
a resultant minimum hardness number of 350 HB.
Electroless nickel plating (ENP) on carbon and low alloy steel substrates shall be applied in
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 12 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
accordance with the requirements of ASTM B733, SC4, Type III, Class 3, (carbon steel or
low alloy substrate)/NiP10 75.
Valves Trim materiales shall be selected on the basis of the general recommendations of
this specification and the proper engineering analisys for each application, as reference, a
simplified version of API 600 trim number table is showed in table 1 herein :
TRIM NO. BODY SEAT
SURFACE MATERIAL CLOSURE MEMBER
SURFACE MATERIAL
1 13 CR 13 CR
2 SS 304 SS 304
3 SS 310 SS 310
4 13 CR Hardened 13 CR Hardened
5 Stellite 6 hardfacing Stellite 6 hardfacing
5A NI-CR hardfacing NI-CR hardfacing
6 13 CR CU-NI
7 13 CR hardened 13 CR
8 Stellite 6 hardfacing 13 CR
8A NI-CR hardfacing 13 CR
9 Monel Monel
10 SS 316 SS 316
11 Monel NI-CR or Stellite 6 hardfacing
12 SS 316 NI-CR or Stellite 6 hardfacing
13 Alloy 20 Alloy 20
14 Alloy 20 NI-CR or Stellite 6 hardfacing
Table 1: Simplified Trim Numbers
5 PIPE SUPPORTS
Piping shall be supported as necessary to prevent sagging, mechanical stresses and
vibration. Piping shall be adequately supported on racks, stanchions or individual standoffs.
Welding of supports directly to the internally coated pipe, except shoes using in thermal
insulating pipe, shall not be permitted unless authorized in writing by PETROAMAZONAS
EP.
U-Bolts securing pipe to pipe supports shall be galvanized with 1/16” polyethylene sleeve,
flat washers and double nuts. A 1/8” neoprene or polyethylene pad spacer shall be placed
between the pipe support and bottom of pipe. Minimum U-bolt diameter shall be 1/4". For U-
BOLTS Dimensions, see ANNEXJ.
Piping 8” and larger and any smaller piping subject to excessive mechanical vibration or line
pressure pulsation’s (e.g., rotating equipment piping) shall be fastened to substantially rigid
pipe supports with bolted pipe clamps in lieu of U-bolts. Pipe clamp bolts shall have double
nuts.
Piping subject to expansion may be either suspended from adjustable or swivel type hangers
or supported from below. If supported from below, steel slip shoes and guides shall be
provided. Anchors and stops shall be provided to maintain movements and forces within
acceptable limits.
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 13 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
6 WELDING
Where potential galvanic corrosion does not exist, standard joints and welds are acceptable.
Socket weld joints are not permitted in location where high vibration can occur (such as high
velocity gas control valves and reciprocating pumps).
The maximum size of socket-welded joints in hazardous services shall be 1½-inch for new
construction. Maximum 2-inch may be used in hazardous service for maintenance, minor
field modifications of existing piping systems, and when necessary to match existing
equipment connections.
Contractor shall qualify its own Welding Procedure Specifications and qualification records,
these specifications and records shall be submitted to PAM EP for its review and approval.
Welded joints in carbon steel shall be stress relieved in accordance with ASME B31.3 when
the nominal pipe wall thickness is greater than ¾”. The piping shall be brought to temperature
and cooled in accordance with ASME Section VIII, Paragraph UCS-56.
7 INSPECTION
Inspection of all piping shall be performed in accordance with Procedure PAM-EC-20-PRC-005
“MANUFACTURE AND INSTALLATION OF PIPES UNDERGROUND AND ABOVEGROUND”. If
the inspection is performed in accordance with Contractor Specifications, these procedures shall
be submitted to PETROAMAZONAS EP for approval.
8 PRESSURE TESTING
All pressure testing of pipe shall be performed in accordance with ARCH (Agencia de Regulación
y Control Hidrocarburífero) Regulations and PAM EP’s procedure PAM EP-ECU-QAQC-20-PRC-
009 “PRUEBAS DE PRESION EN TUBERIAS DE PROCESOS”.
9 PAINTING AND COATINGS
Surface preparation and painting of pipe, valves and fittings shall be performed in
accordance with PETROAMAZONAS EP Specification PAM-EC-50-SP-001 "COATING
SPECIFICATION”.
All flange surfaces and bolt holes, except for flange facings, shall be coated with primer and
intermediate coats prior to assembly. Pipe fittings shall not be primer coated until all shop
fabrication has been completed. Final paint coating shall be performed after piping has been
fully assembled and hydro-tested.
10 THERMAL INSULATION
Piping shall be insulated where indicated on the approved for construction AFC drawings. Insulation
shall be applied as specified in PETROAMAZONAS EP Specification: 43B011-CPT-20-SP-015
“Technical Specification for Thermal Insulation”.
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 14 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
11 INSULATING GASKETS/KITS
For dissimilar metals connections; examples: a stainless steel flange to carbon steel flange,
or a Cu-Ni flange to carbon steel flange, the potential for galvanic corrosion shall be
determined.
Where potential galvanic corrosion exists, the types of joints are restricted as follows:
For flanged joints of dissimilar metals, insulating gaskets, stud bolt sleeves and washers
such as PIKOTEK, or approved equal, refer to ANNEX No. 3.
For non-flanged mechanical joints of dissimilar metals, a dielectric union.
Welded joints of dissimilar metals are not permitted.
12 IDENTIFICATION OF PIPING AND VALVES
The following nomenclature shall be used when identifying lines and valves designated on the
mechanical flowsheets and process piping drawings.
12.1 Line Identification
Each line on the mechanical flowsheets and process piping drawings shall be clearly
identified to denote the pipe specification and nominal line size.
Example:
3” - FG - 40501 - A - 00 Special (if required)
Piping Specification
Line Number
Service Identification Letters
Nominal Pipe Size
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 15 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
12.2 Line Service
Each line will be denoted by the following abbreviations:
ABBREVIATION SERVICE CLASSES
AV Atmospheric Vent A, A4,
C Condensate A5
CD Closed Drain A, A5, C2, D
DF Diesel Fuel A
DP Potable Water J
F Foam J, L
FG Fuel Gas (Hot or Dry Service and Wet or Condensate Service)
A4
FW Firewater L
G Gas A4,
GL Gasoline A, A4
GW A, F
HF High Pressure Flare A4, A5
HO Hot Oil A, A4
IA Instrument Air J
JP Jet Fuel A, A4,
LF Low Pressure Flare A4
OD Open Drain A, A5
PF Process Fluids A, A4, A5, C2, D, D5, D6
PG Produced Gas A4
PL Process Liquids (Chemical Injection) BS
PW Produced Water A5, F5
UA Utility Air J
UW Utility Water J
Table 12.1: Services and clases chart
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 16 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
12.3 Valve Identification System
Each valve on the process & instrumentation diagrams, mechanical flowsheets and piping
drawings will be identified as shown below to denote its valve size, piping specification,
valve type, valve facing and special valve type. Each valve identification shall be die
stamped and/or a stainless steel tag that shall be secured to the valve with a heave gauge
steel wire. Such tags shall remain in place upon completion of fabrication.
4” A 2 R F Special characteristic (Optional, table 12.3)
Valve end connection type (Table 12.2,column 2)
Valve type (Table 12.2, column 1)
Pipe Specification (Table 12.4)
Valve size
12.4 Description
1. Valve Type 2. Connection Type
1 Gate F Flat face
2 Ball G Grayloc
3 Plug J Ring Joint
4 Globe R Raised face
5 Check S Threaded
6 Needle U Union
7 Butterfly W Butt weld
8 Foot X Special
9 Gauge, Multiport Y SW x SCR
0 Choke (900# - 1500#) Z Socket weld (SW)
Table 12.2: Valve tagging
SPECIAL CHARACTERISTIC (Optional)
By type By opening type By characteristic By connection
Lug L Full port F Block and bleed B Standard -
Piston P Regular port - High temperature H FM x FM FM
Short Pattern S Low temperature LT
Slab Gate SG Special X
Wafer W
Table 12.3: Valve tagging - Special characteristics
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 17 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
12.5 Piping Specification Identification
The following piping specification identification shall used on the fabrication drawings:
PIPING SPEC
ANSI RATING SERVICE IDENTIFICATION C.A. [in]
MATERIAL TYPE
CODE
A ANSI 150 RF Sweet Process Hydrocarbons 1/16” CS ASMEB31.3
A1 ANSI 150 RF Produced Gas (Low Temp to -50 °F) 1/16” CS ASMEB31.3
A2 ANSI 150 RF Corrosive Produced Oil / Water 1/16” CS Int Coated ASMEB31.3
A3 ANSI 150 RF Produced Gas (Low Temp to -50 °F) 0” 304 SS ASMEB31.3
A4 ANSI 150 RF Produced Gas (Corrosive Service) 1/8” CS ASMEB31.3
A5 ANSI 150 RF Corrosive Produced Oil / Water 1/8” CS ASMEB31.3
BS ANSI 150 RF Process Liquids/ Sweet Process Hydrocarbons
0” 304L SS ASMEB31.3
B ANSI 300 RF Sweet Process Hydrocarbons / PG (Hot or Dry Service)
1/16” CS ASMEB31.3
B1 ANSI 300 RF Produced Gas (Low Temp to -50 °F) 1/16” CS ASMEB31.3
B3 ANSI 300 RF Produced Gas (Wet or Condensate Service) 0” 304 SS ASMEB31.3
B4 ANSI 300 RF Produced Gas (Corrosive Service) 1/8” CS ASMEB31.3
B5 ANSI 300 RF Process Hydrocarbons / PG (Hot or Dry Service)
1/8” CS ASMEB31.3
C ANSI 300 RF Corrosive Produced Oil / Water 1/16” CS Int Coated ASMEB31.3
C1 ANSI 300 RF Process Fluid (Flowline) 1/8” CS ASMEB31.4
C2 ANSI 300 RF Corrosive Produced Oil / Water (Production Well Pads and Inlet Plant)
1/16” CS ASMEB31.3
D ANSI 600 RF Sweet Process Hydrocarbons / Produced Gas (Hot or Dry Service)
1/16” CS ASMEB31.3
D1 ANSI 600 RF Corrosive Produced Oil / Water 1/16” CS Int Coated ASMEB31.3
D3 ANSI 600 RF Produced Gas (Wet or Condensate Service) 0” 304 SS ASMEB31.3
D5 ANSI 600 RF Process Fluid (Flowline) 1/8” CS ASMEB31.4
D6 ANSI 600 RF Process Hydrocarbons / Produced Gas (Hot or Dry Service)
1/8” CS ASMEB31.3
E ANSI 900 RTJ Sweet Process Hydrocarbons / Produced Gas (Hot or Dry Service)
1/16” CS ASMEB31.3
E3 ANSI 900 RTJ Produced Gas (Wet or Condensate Service) 0” 304 SS ASMEB31.3
E5 ANSI 900 RTJ Corrosive Produced Oil / Water 1/16” CS Int Coated ASMEB31.3
F ANSI 1500 RTJ Sweet Process Hydrocarbons / Produced Gas (Hot or Dry Service)
0” CS ASMEB31.3
F3 ANSI 1500 RTJ Produced Gas (Wet or Condensate Service) 0” 304 SS ASMEB31.3
F5 ANSI 1500 RTJ Corrosive Produced Oil / Water 1/8” CS ASMEB31.3
G ANSI 1500 RTJ Hot High Pressure Water Injection 0” CS Int Coated ASMEB31.3
H ANSI 2500 RTJ Produced Gas (Hot or Dry Service) 0” CS ASMEB31.3
H3 ANSI 2500 HUB Produced Gas (Wet or Condensate Service) 0” 304 SS ASMEB31.3
H4 ANSI 2500 HUB Produced Gas 0” 304 SS ASMEB31.3
J ANSI 150 RF Instrument Air / Utility Air / Utility Water 0” CS Galv ASMEB31.3
L ANSI 150 FF Firewater 1/16” CS ASMEB31.3
Table 12.4: Piping specification identification chart
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 18 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
13 BRANCH CONNECTIONS
Couplings shall not be used for branch connections.
"Stub-in" branch connections shall not be permitted.
Branch connection with reinforcement shall not be used.
When branch connections are required in in-service lines, hot tap connections using split-
tees shall be used, split tees requirements are listed in section 13.1 herein.
For new construction of metallic piping selection shall be made in accordance with the
following Branch Connection Chart:
STANDARD BRANCH CONNECTION CHART
[INCHES]
BRANCH
30 24 20 18 16 14 12 10 8 6 4 3 2 1.5 1 0.75 0.5
R U N
30 T RT RT RT RT RT W W W W W W W S S S S
24 T RT RT RT RT RT W W W W W W S S S S
20 T RT RT RT RT RT W W W W W S S S S
18 T RT RT RT RT W W W W W S S S S
16 T RT RT RT RT W W W W S S S S
14 T RT RT RT W W W W S S S S
12 T RT RT RT W W W S S S S
10 T RT RT W W W S S S S
8 T RT RT W W S S S S
6 T RT RT W S S S S
4 T RT RT S S S S
3 T RT S S S S
2 T T/S S S S
1.5 SWT SW RT SW RT SW RT 1 SWT SW RT SW RT
0.75 SWT SW RT
0.5 SWT
LEGEND T Butt Weld Tee
RT Butt Weld Red Tee
S Sockolet (SOL) / Threadolet (TOL)
W Weldolet (WOL)
T/S Straight Tee BW + Concentric Swage
SWT Socket Weld Tee / Threaded Tee
SW RT Socket Weld Reducing Tee / Threaded Reducing Tee
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 19 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
13.1 Split Tees
If the branch size is fifty percent (50%) or more of the run size, then the calculated
wall thickness, including reinforcement, of the split tee run shall be provided in the
entire cross section of the two halves of the run (except for the recess for the
backing strip).
Flanges used for hot tap or stopple fittings shall meet the requirements ofthe
bolting and seating area of ASME B16.5, ASME B16.47, MSS SP-44.
The wall thickness of split tees of the extruded type shall be designed in
accordance with the requirements of either ASME B31.4/ASME B31.8, paragraph
404.3.1(b)/831.4 or ASME B31.3, paragraph 304.3.3.
When approved by a PAM EP representative, split tees with the branch welded to
the run (instead of extruded) are acceptable, provided that the split tee can
withstand the specified hydrostatic test pressure without permanent deformation.
The wall thickness of split tees with a welded branch shall be designed to provide
integral reinforcement of the branch opening as required by either ASME
B31.3/ASME B31.4/ASME B31.8.
14 SPECIFICATIONS LIST
The following table contains piping, fittings, and valves that shall be used in each piping
specification:
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 20 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A”
CLASS: ANSI 150# CS, RF
SERVICE: SWEET PROCESS HYDROCARBONS
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 16 20 24
PIPE
SCH 160 SCH 80 STD
THD BE, SMLS / ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
150# RF Flange Bore to Match Pipe Wall
THD 150# RF/FF, WN
ASTM-A105
FITTINGS
3000# Wall Thickness to Match Pipe
THD BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
3000# SCH 80 STD
THD BW
ASTM-A105
VA
LV
ES
GATE A1S A1R
BALL A2S, A2SF A2R, A2RF
PLUG N/A
GLOBE A4S A4R
CHECK A5S A5R
NEEDLE A6S, A6SFM N/A
BUTTERFLY N/A A7RL, A7RW
FOOT N/A A8F
GAUGE A9S N/A
BOLTING (Note 3)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS
150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – only USA. Carrara Style SWC - only ITALY) 150# FF, Thk 1/8", Comp. Non-asbestos, Synthetic fiber with NBR binder (Flexitallic, Lamons, Garlock - only USA)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 285
1. Maximum design conditions: 400 °F - 200 PSIG (Group 1.1) 200 260
2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 250 245
3. For studbolts standard lenghts, see ANNEX No. 6 300 230
4. For ANSI Pipe Schedules, see ANNEX No. 7 400 200
5. For Hot Oil service, 1-1/2” and lower connections shall be socket welded
6. Insulating Kits shall be selected accoding to the maximum operating temperature, see ANNEX No. 3.
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 21 of 196
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SPECIFICATION “A”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
A1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), Trim 8,HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A1R 2” – 4” Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
A1R 6” and Larger Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598.
BALL All Services
A2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
A2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
BALL Standard Services
A2R 2” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated, Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A2RF 2” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 22 of 196
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SPECIFICATION “A”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL
Standard Services
A2R 8” and Larger Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A2RF 8” and Larger Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
BALL
HO PF Services
A2R 2” – 4” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever operated, floating ball, fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
6” – 12” Class 150#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
14” and Larger Class 150#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
A2RF 2” – 4” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, lever operated, floating ball, fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
6” – 12” Class 150#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 23 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
14” and Larger Class 150#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE A4S 1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A4R 2” and Larger Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK A5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats,threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP
Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
CHECK A5R 2” - 3” Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
A5R 4” and Larger Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 24 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
NEEDLE A6S 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
A6SFM 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
BUTTER-FLY
A7RL 3” and Larger Class 150#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant Velan
A7RW 3” and Larger Class 150#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
FULL FLOW FOOT
A8F 2” and Larger Class 125#, Cast Iron body (ASTM-A126 Gr B), FF flanged ends, bronze internals, SS strainer
APCO Flomatic Valmatic
GAUGE A9S ¾” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 25 of 196
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SPECIFICATION “A1”
CLASS: ANSI 150 CS, RF
SERVICE: PRODUCED GAS (LOW TEMP TO -50 °F)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 16 20 24
PIPE
SCH 160 SCH 80 STD
THD, SMLS BE, SMLS
ASTM-A333 GR 6 (Note 2)
FLANGES
150# RF Flange Bore to Match Pipe Wall
THD 150# RF, WN
ASTM-A350 GR LF2
FITTINGS
3000# Wall Thickness to Match Pipe
THD BW, SMLS
ASTM-A350 GR LF2 ASTM-A420 GR WPL6
BRANCH (OLETS)
3000# SCH 80 STD
THD BW
ASTM-A350 GR LF2
VA
LV
ES
GATE A1-1SLT A1-1RLT
BALL A1-2SLT
A1-2SFLT A1-2RLT, A1-2RFLT
PLUG N/A
GLOBE A1-4SLT A1-4RLT
CHECK N/A A1-5RLT
A1-5RPLT A1-5RLT, A1-5RPLT
A1-5RWLT A1-5RLT, A1-5RWLT
NEEDLE A1-6SLT N/A
BUTTERFLY N/A A1-7RLLT, A1-7RWLT
GAUGE A1-9SLT N/A
BOLTING (Note 3)
Bolts: ASTM-A320 GR L7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 4, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – only USA. Carrara Style SWC - only ITALY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -50/100 285
1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 200 260
2. MTRs and CTRs for low temperature material and certification tests are required per ASME B31.3
250 245
3. For studbolts standard lenghts, see ANNEX No. 6
4. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 26 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
A1-1SLT
¾” and Smaller Class 800# (1975# CWP), FS body (ASTM-A350 Gr LF2), Trim 12, HF Stellite® seats, grafoil packing, threaded ends per ASME B1.20.1, bolted body construction, OS&Y, solid wedge. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A1-1RLT
1” – 4” Class 150#, CS body (ASTM-A352 Gr LCC), Trim 12, HF Stellite® seats, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y, solid or flexible (2” and larger) wedge disc. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth A1-1RLT
6” and Larger Class 150#, CS body (ASTM-A352 Gr LCC), Trim 12, HF Stellite® seats, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y, solid or flexible (2” and larger) wedge disc. Gear operated. Design per API 600. Test per API 598.
BALL A1-2SLT
¾” and Smaller 1480 PSI @ 100 F, FS body (ASTM-A350 Gr LF2), 316 SS ball and stem, filled TFE seats, threaded ends per ASME B1.20.1, lever operated, reduced port. Fire safe per API 607. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Velan Warren WKM
A1-2SFLT
¾” and Smaller 1480 PSI @ 100 F, FS body (ASTM-A350 Gr LF2), 316 SS ball and stem, filled TFE seats, threaded ends per ASME B1.20.1, lever operated, full port. Fire safe per API 607. Design per API 608. Test per API 598
A1-2RLT
1” - 6” Class 150#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball and stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, reduced port, lever or gear (6”) operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 27 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL A1-2RFLT
1” - 6” Class 150#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball and stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, full port, lever or gear (6”) operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan
WKM
BALL A1-2RLT
8” and Larger Class 150#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball, SS 17-4 PH stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A1-2RFLT
8” and Larger Class 150#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball, SS 17-4 PH stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
GLOBE A1-4SLT 1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A350 Gr LF2), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A1-4RLT 2” and 8” Class 150#, CS body (ASTM-A352 Gr LCC), Trim 12, HF Stellite® seats, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 28 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK A1-5RLT 1” - 3” Class 150#, CS body (ASTM-A352 Gr LCC) , Trim 12, HF Stellite® seats, hard or soft seals, RF flanged ends per ASME B16.5, swing check, bolted bonnet, horizontal or vertical service. Fire safe bonnet. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
A1-5RLT 4” and Larger Class 150#, CS body (ASTM-A352 Gr LCC), Trim 12, HF Stellite® seats, hard or soft seals, RF flanged ends per ASME B16.5, swing check, bolted bonnet, horizontal or vertical service. Fire safe bonnet. Body drain ½” NPT. Design per API 594. Test per API 598
CHECK A1-5RPLT 1” - 1 ½” Class 150#, FS body (ASTM-350 Gr LF2), 316 SS piston and spring, integral 13% chrome to hard faced seat, RF flanged ends per ASME B16.5, threaded or bolted bonnet. Test per API 598
Bonney Forge DSI Smith Vogt
A1-5RPLT 2” - 8” Class 150#, CS body (ASTM-A352 Gr LCC), 316 SS piston and spring, soft seals, RF flanged ends per ASME B16.5, bolted bonnet. Fire safe bonnet. Test per API 598
KF Eagle Norriseal Tom Wheatley
A1-5RWLT 2” - 24” Class 150#, CS body and cover (ASTM-A352 Gr LCC), 316 SS disc and springs, soft seat, wafer body design or full threaded lugged body. Test per API 598
Crane KF Eagle Tom Wheatley Wheatley
NEEDLE A1-6SLT 1” and Smaller 6000# CWP, bar stock body (316 SS), Teflon packing, soft or hard seat material, low temperature “arctic” lube, M x FM threaded ends per ASME B1.20.1. Design MSS SP-105
AGCO Balon KF NOSHOK Swagelok
BUTTER-FLY
A1-7RLLT 3” and Larger Class 150#, high performance type, low
temp CS body (-50 F design), 316 SS disc, 17-4 PH shaft, reinforced Teflon seal, graphite packing, lug to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598
Keystone Posi-Seal Velan
WKM
BUTTER-FLY
A1-7RWLT 3” and Larger Class 150#, high performance type, low
temp CS body (-50 F design), 316 SS disc, 17-4 PH shaft, reinforced Teflon seal, graphite packing, wafer to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598
Keystone Posi-Seal Velan WKM
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 29 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GAUGE A1-9SLT
3/4” and Smaller
6000# CWP, bar stock body (316 SS), Teflon packing, delrin seat material, low temperature “arctic” lube, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 30 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A2”
CLASS: ANSI 150# CS, RF
SERVICE: CORROSIVE PRODUCED OIL / WATER
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
SCH 160 SCH 80 STD
THD BE, SMLS / ERW-HFI
ASTM-A106 GR B, GALV
ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 5)
FLANGES
150# RF Flange Bore to Match Pipe Wall
THRD 150# RF, WN
ASTM-A105, GALV ASTM-A105, Internally Coated (Note 5)
FITTINGS
3000# Wall Thickness to Match Pipe
THD BW, SMLS
ASTM-A105, GALV ASTM-A234 GR WPB, Internally Coated (Note 5)
BRANCH (OLETS)
3000# SCH 80 STD
THRD BW
ASTM-A105
VA
LV
ES
(N
ote
6)
GATE A2-1S A2-1R
BALL A2-2S, A2-2SF A2-2R, A2-2RF
PLUG N/A
GLOBE A2-4S A2-4R
CHECK A2-5S A2-5R
NEEDLE A2-6S, A2-
6SFM N/A
BUTTERFLY N/A
GAUGE A2-9S N/A
BOLTING (Note 7)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – only USA. Carrara Style SWC - only ITALY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 285
1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 200 260
2. This specification will be used Only for replacement in existing systems 250 245
3. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged
4. Flanges shall be used in lieu of unions
5. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159
6. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond
7. For studbolts standard lenghts, see ANNEX No. 6
8. For ANSI Pipe Schedules, see ANNEX No. 7
9. For Internal Coating Specifications, see ANNEX No. 8
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 31 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A2”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
A2-1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A2-1R 2” – 4” Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
A2-1R 6” and Larger
Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. Design per API 600. Test per API 598.
BALL A2-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Warren Velan WKM
A2-2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
A2-2R 2” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon DHV Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A2-2RF 2” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 32 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A2”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL A2-2R 8” and Larger
Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon DHV Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A2-2RF 8” and Larger
Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE A2-4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A2-4R 2” and Larger
Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK A2-5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle Newco Powell Velan Vogt Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 33 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A2”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK A2-5R 2” - 3” Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Vogt Wheatley
A2-5R 4” and Larger
Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE A2-6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
A2-6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE A2-9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 34 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A3”
CLASS: ANSI 150# SS, RF
SERVICE: PRODUCED GAS (LOW TEMP TO -50 °F)
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 16 20 24
PIPE
SCH 80S SCH 40S
THD (Note 3)/PE, SMLS BE, SMLS
ASTM-A312 TP 304
FLANGES
150# RF Flange Bore to Match Pipe Wall
SW 150# RF, WN
ASTM-A182 F 304
FITTINGS
3000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A182 F 304 ASTM-A403 WP 304
BRANCH (OLETS)
3000# SCH 40S
SW BW
ASTM-A182 F 304
VA
LV
ES
GATE A3-1S A3-1R
BALL A3-2R, A3-2RF
PLUG N/A
GLOBE N/A A3-4R N/A
CHECK N/A A3-5R, A3-5RP, A3-5RW A3-5R, A3-5RW
NEEDLE A3-6S N/A
BUTTERFLY N/A A3-7RL, A3-7RW
GAUGE A3-9S N/A
BOLTING (Note 4)
Bolts: ASTM-A193 GR B8M Class 2 Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts
GASKETS
150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -50 /-100 275
1. Maximum design conditions: 250 °F - 217 PSIG (Group 2.1) 200 230
2. Wall thicknesses are based on allowable stresses per ASME B31.3 for 304 SS material 3. Threaded valves are allowed on instruments, vents and drains
250 217
4. Use pipe threaded only for valves connections
5. For studbolts standard lenghts, see ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 35 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
A3-1S
1 ½” and Smaller
Class 800#, SS body (ASTM-A182 F316), Trim 12, HF Stellite® seats, graphite packing, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge. Hand wheel operated. Design per API 602. Test per API 598. -50 ºF design
Bonney Forge DHV DSI Newco Smith Velan Vogt
A3-1R
2” – 4” Class 150#, 316 SS body, Trim 12, HF Stellite® seats, graphite packing, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge. Hand wheel operated. Design per API 600. Test per API 598. -50 ºF design
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
A3-1R
6” and Larger Class 150#, 316 SS body, Trim 12, HF Stellite® seats, graphite packing, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge. Gear operated. Design per API 600. Test per API 598. -50 ºF design.
BALL A3-2R
½” - 6” Class 150#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (6”) operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598. -50 ºF design
AOP Cameron DHV Flow-tek Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A3-2RF
½” – 6” Class 150#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, lever or gear (6”) operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598. -50 ºF design
A3-2R
8” - 10” Class 150#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D. -50 ºF design
A3-2RF
8” - 10” Class 150#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D. -50 ºF design
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 36 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL A3-2R 12” - 24” Class 150#, 316 SS body and ball, SS 17-4 PH stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D. -50 ºF design
AOP Cameron DHV Flow-tek Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A3-2RF 12” - 24” Class 150#, 316 SS body and ball, SS 17-4 PH stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D. -50 ºF design
GLOBE A3-4R 2” - 8” Class 150#, 316 SS body, Trim 12, HF Stellite® seats, graphite packing, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598. -50 ºF design
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK A3-5R 2” – 3” Class 150#, 316 SS body, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, bolted cap, swing check, horizontal or vertical service. Design per API 594. Test per API 598. -50 ºF design
AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
A3-5R 4” and Larger Class 150#, 316 SS body, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, bolted cap, swing check, horizontal or vertical service. Body drain ½” NPT. Design per API 594. Test per API 598. -50 ºF design
A3-5RP 2” - 8” Class 150#, 316 SS body, piston and spring, hard faced seat, RF flanged ends per ASME B16.5, bolted cap. Test per API 598. -50 ºF design
KF Eagle Norriseal Tom Wheatley
A3-5RW 2” and Larger Class 150#, 316 SS body and plate, disc and spring, soft seat, wafer body design or full threaded lugged body. Test per API 598. -50 ºF design
Crane KF Eagle Tom Wheatley Wheatley
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 37 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
NEEDLE A3-6S 1” and Smaller
6000# CWP, bar stock body (316 SS), Teflon packing, soft or hard seat material, low temperature “arctic” lube, M x FM threaded ends per ASME B1.20.1. Design MSS SP-105
AGCO Balon KF NOSHOK Swagelok
BUTTER-FLY
A3-7RL
3” and Larger
Class 150#, 316 SS body and disc, lug to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598. -50 ºF design
Bray Center Line Demco Flowseal Keystone KF Norris Quadrant Velan
A3-7RW
3” and Larger
Class 150#, 316 SS body and disc, wafer to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598. -50 ºF design
GAUGE A3-9S 3/4” and Smaller
6000# CWP, bar stock body (316 SS), Teflon packing, delrin seat material, low temperature “arctic” lube, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 38 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A4”
CLASS: ANSI 150# CS, RF
SERVICE: PRODUCED GAS (CORROSIVE SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 16 20 24
PIPE
SCH 160 SCH 80 STD
THD/PE BE, SMLS / ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
150# RF Flange Bore to Match Pipe Wall
THD/SW 150# RF/FF, WN
ASTM-A105
FITTINGS
3000# Wall Thickness to Match Pipe
THD/SW BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
3000# SCH 80 STD
THD/SW BW
ASTM-A105
VA
LV
ES
GATE A4-1S, A4-1Z, A4-1R A4-1R
BALL A4-2S, A4-2SF, A4-2Z
A4-2ZF, A4-2R, A4-2RF A4-2R, A4-2RF
PLUG N/A
GLOBE A4-4S, A4-4Z, A4-4R A4-4R
CHECK A4-5S, A4-5Z, A4-5R A4-5R
NEEDLE A4-6S, A4-6SFM N/A
BUTTERFLY N/A A4-7RL, A4-7RW
FOOT N/A
GAUGE A4-9S N/A
BOLTING (Note 5)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS
150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer & inner ring (Flexitallic Style CGI, Lamons Style WRI, Garlock Style RWI – USA ONLY. Carrara Style SWC/I - ITALY ONLY) 150# FF, Thk 1/8", Comp. Non-asbestos, Synthetic fiber with NBR binder (Flexitallic, Lamons, Garlock - USA ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 285
1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 200 260
2. Threaded fittings and valves are allowed on instruments, vents and drains 250 245
3. Corrosion Allowance = 1/8”
4. Valves elastomers in contact with process fluids shall be suitable for exposure to wet Carbon Dioxide.
5. For studbolts standard lenghts, see ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 39 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
A4-1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), threaded ends per ASME B1.20.1, OS&Y, Trim 8, bolted bonnet, solid wedge gate, HF Stellite® seats. Hand wheel operated. WT per API 602. Test per API 598.
Bonney Forge DHV DSI Newco Smith Velan Vogt
A4-1Z 1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), socket weld ends per ASME B16.11, OS&Y, Trim 8, bolted bonnet, solid wedge gate, and HF Stellite® seats. Hand wheel operated. WT per API 602. Test per API 598
A4-1R 1 ½” and Smaller
Class 150#, FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 602. Test per API 598
A4-1R 2” – 4” Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
A4-1R 6” and Larger Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598.
BALL A4-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
A4-2Z
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 40 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL All Services
A4-2SF 1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
A4-2ZF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598
A4-2R 1 ½” and Smaller
Class 150#, FS body (ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598
AOP KF MTS Nibco Nutron PBV Quadrant WKM
A4-2RF 1 ½” and Smaller
Class 150#, FS body (ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598
BALL Standard Services
A4-2R 2” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598, or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A4-2RF 2” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 41 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL Standard Services
A4-2R 8” and Larger Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A4-2RF 8” and Larger Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
BALL HO PF Services
A4-2R 2” – 4” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever operated, floating ball, fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
6” – 12” Class 150#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
14” and Larger Class 150#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
A4-2RF 2” – 4” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, lever operated, floating ball, fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 42 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
6” – 12” Class 150#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
MTS Nibco Nutron PBV Quadrant TK Velan WKM
14” and Larger
Class 150#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE A4-4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A4-4Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
A4-4R 1 ½” and Smaller
Class 150#, FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DSI Newco Smith Velan Vogt
A4-4R 2” and Larger Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 43 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK A4-5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt
A4-5Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
A4-5R 1 ½” and Smaller
Class 150#, FS body and cover (ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 602. Test per API 598
A4-5R 2” - 3” Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
A4-5R 4” and Larger Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE A4-6S 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
A4-6SFM 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 44 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BUTTER-FLY
A4-7RL 3” and larger Class 150#, CS body (ASTM-A216 Gr WCB), SS stem and disc, 17-4 PH shaft, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant
A4-7RW 3” and larger Class 150#, CS body (ASTM-A216 Gr WCB), SS stem and disc, 17-4 PH shaft, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
GAUGE A4-9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 45 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A5”
CLASS: ANSI 150# CS, RF
SERVICE: CORROSIVE PRODUCED OIL / WATER
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 30
PIPE
SCH 160 SCH 80 XS SCH 40 SCH 20
THD BE, SMLS/ ERW-HFI
ASTM-A106 GR B, GALV
ASTM-A106 GR B, API-5L GR B
FLANGES
150# RF Flange Bore to Match Pipe Wall
THRD 150# RF, WN
ASTM-A105, GALV ASTM-A105
FITTINGS
3000# FS Wall Thickness to Match Pipe
THRD BW, SMLS
ASTM-A105, GALV ASTM-A234 GR WPB
BRANCH (OLETS)
3000# SCH 80 XS SCH 40
THRD BW
ASTM-A105
VA
LV
ES
GATE A5-1S A5-1R
BALL A5-2S, A5-2SF A5-2R, A5-2RF
PLUG N/A
GLOBE A5-4S A5-4R
CHECK A5-5S A5-5R
NEEDLE A5-6S, A5-
6SFM N/A
BUTTERFLY N/A A5-7RL, A5-7RW
GAUGE A5-9S N/A
BOLTING (Note 4)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -
20/100 285
1. Maximum design conditions: 250 °F - 245 PSIG 200 260
2. This specification will be used Only for new systems
3. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged
4. For studbolts standard lenghts, see ANNEX No. 6
5. For ANSI Pipe Schedules, see ANNEX No. 7
6. Corrosion Allowance = 1/8”
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 46 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
A5-1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A5-1R 2” – 4” Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 12. , HF Stellite® seats RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
A5-1R 6” and Larger Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 12. , HF Stellite® seats RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598.
BALL A5-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Warren Velan WKM
A5-2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
A5-2R 2” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon DHV Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A5-2RF 2” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 47 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL A5-2R 8” and Larger Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
A5-2RF 8” and Larger Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE A5-4S
1 ½” and Smaller
Class 800#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
A5-4R 2” and Larger Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK A5-5S
1 ½” and Smaller
Class 800#, FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle Newco Powell Velan Vogt Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 48 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “A5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK A5-5R 2” - 3” Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
A5-5R 4” and Larger
Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE A5-6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
A5-6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
BUTTER-FLY
A5-7RL 3” and larger Class 150#, CS body (ASTM-A216 Gr WCB), SS stem and disc, 17-4 PH shaft, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant A5-7RW 3” and larger Class 150#, CS body (ASTM-A216 Gr
WCB), SS stem and disc, 17-4 PH shaft, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
GAUGE A5-9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 49 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “BS”
CLASS: ANSI 150# SS, RF
SERVICE: PROCESS LIQUIDS / SWEET PROCESS HYDROCARBONS
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 16 20 24
PIPE
SCH 40S SCH 10S
THD (Note 3)/PE, SMLS BE, SMLS
ASTM-A312 TP 304L
FLANGES
150# RF Flange Bore to Match Pipe Wall
SW 150# RF, WN
ASTM-A182 F 304L
FITTINGS
3000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A182 F 304L ASTM-A403 WP 304L
BRANCH (OLETS)
3000# SCH 10S
SW BW
ASTM-A182 F 304L
VA
LV
ES
GATE BS-1S, BS-1Z BS-1R
BALL BS-2S, BS-2SF BS-2Z, BS-2ZF
BS-2R, BS-2RF
PLUG N/A
GLOBE BS-4S, BS-4Z BS-4R
CHECK BS-5S, BS-5Z BS-5R
NEEDLE BS-6S N/A
BUTTERFLY N/A BS-7RL, BS-7RW
GAUGE BS-9S N/A
BOLTING (Note 4)
Bolts: ASTM-A193 GR B8 Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 8 Heavy Hex Nuts
GASKETS 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME
B16.5
NOTES -20/100 230
1. Maximum design conditions: 250 °F - 225 PSIG (Group 2.3) 200 195
2. Wall thicknesses are based on allowable stresses per ASME B31.3 for 316 SS material 250 185
3. Use pipe threaded only for valves connections
4. For studbolts standard lenghts, see ANNEX No. 6
5. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 50 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “BS”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
BS-1S
1 ½” and Smaller
Class 800# (1975# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
BS-1Z
1 ½” and Smaller
Class 800# (1975# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
BS-1R 2” - 4” Class 150#, 316 SS body and bonnet, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
BS-1R 6” and Larger Class 150#, 316 SS body and bonnet, Trim 12, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. Design per API 600. Test per API 598.
BALL BS-2S
1 ½” and Smaller
1440 PSI @ 100 F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon Flow-tek KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
BS-2Z
1 ½” and Smaller
1440 PSI @ 100 F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
BS-2SF
1 ½” and Smaller
1440 PSI @ 100 F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 51 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “BS”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL BS-2ZF
1 ½” and Smaller
1440 PSI @ 100 F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Flow-tek KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
BS-2R 2” – 6” Class 150#, 316 SS body, ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
BS-2RF 2” – 6” Class 150#, 316 SS body, ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
BS-2R 8” and Larger Class 150#, 316 SS body, ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
BS-2RF 8” and Larger Class 150#, 316 SS body, ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 52 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “BS”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GLOBE
BS-4S
1 ½” and Smaller
Class 800# (1975# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
BS-4Z
1 ½” and Smaller
Class 800# (1975# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
BS-4R 2” and Larger Class 150#, 316 SS body and bonnet, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK BS-5S
1 ½” and Smaller
Class 800# (1975# CWP), SS body and cover (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
BS-5Z
1 ½” and Smaller
Class 800# (1975# CWP), SS body and cover (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, socket ends per ASME B16.11, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
BS-5R 2” - 3” Class 150#, 316 SS body and cover, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
BS-5R 4” and Larger Class 150#, 316 SS body and cover, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 53 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “BS”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
NEEDLE BS-6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
BUTTER-FLY
BS-7RL 3” and Larger Class 150#, 316 SS body, stem and disc, Viton seat, lug to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant
BS-7RW 3” and Larger Class 150#, 316 SS body, stem and disc, Viton seat, wafer to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Test per API 598
GAUGE BS-9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 54 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B”
CLASS: ANSI 300# CS, RF
SERVICE: SWEET PROCESS HYDROCARBONS / PRODUCED GAS (HOT OR DRY SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
SCH 160 SCH 80 STD SCH 40 SCH 30 SCH 40
THD/PE BE, SMLS/ ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
300# RF Flange Bore to Match Pipe Wall
THD/SW 300# RF, WN
ASTM-A105
FITTINGS
3000# Wall Thickness to Match Pipe
THD/SW BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
3000# SCH 80 STD SCH 40 SCH 30 SCH 40
THD/SW BW
ASTM-A105
VA
LV
ES
GATE B1S, B1Z B1R
BALL B2S, B2SF B2Z, B2ZF
B2R, B2RF
PLUG N/A
GLOBE B4S, B4Z B4R
CHECK B5S, B5Z B5R
NEEDLE B6S, B6SFM N/A
BUTTERFLY N/A B7RL, B7RW
GAUGE B9S N/A
BOLTING (Note 3)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 740
1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 200 680
2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 250 667
3. For studbolts standard lenghts, see ANNEX No. 6
4. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 55 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
B1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
B1Z 1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, socked weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
B1R 2” – 4” Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
B1R 6” and Larger Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598.
BALL B2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
B2Z
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
B2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 56 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL
B2ZF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
B2R 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
B2RF 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608.Test per API 598 or ASME 16.34
B2R 4” and Larger Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
B2RF 4” and Larger Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE B4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 57 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GLOBE B4Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
B4R 2” and Larger Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK B5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
B5Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats ,socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
B5R 2” - 3” Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
B5R 4” and Larger Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 58 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
NEEDLE B6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
B6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
BUTTER-FLY
B7RL 3” and Larger Class 300#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant Velan
B7RW 3” and Larger Class 300#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
GAUGE B9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 59 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B1”
CLASS: ANSI 300# CS, RF
SERVICE: PRODUCED GAS (LOW TEMP TO -50 °F)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 20 24
PIPE
SCH 160 SCH 80 STD XH SCH 40
THD/PE, SMLS BE, SMLS
ASTM-A333 GR 6 (Note 2)
FLANGES
300# RF Flange Bore to Match Pipe Wall
THD/SW 300# RF, WN
ASTM-A350 GR LF2
FITTINGS
3000# Wall Thickness to Match Pipe
SW/THD BW, SMLS
ASTM-A350 GR LF2 ASTM-A420 GR WPL6
BRANCH (OLETS)
3000# SCH 80 STD XH SCH 40
THD/SW BW
ASTM-A350 GR LF2
VA
LV
ES
GATE B1-1SLT B1-1RLT
BALL B1-2SLT
B1-2SFLT B1-2RLT, B1-2RFLT
PLUG N/A
GLOBE B1-4SLT B1-4RLT
CHECK N/A B1-5RLT
B1-5RPLT B1-5RLT, B1-5RPLT
B1-5RWLT B1-5RLT, B1-5RWLT
NEEDLE B1-6SLT N/A
BUTTERFLY N/A B1-7RLLT, B1-7RWLT
GAUGE B1-9SLT N/A
BOLTING (Note 3)
Bolts: ASTM-A320 GR L7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 4, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -50/100 740
1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 200 675
2. MTRs and CTRs for low temperature material and certification tests are required per ASME B31.3
250 667
3. For studbolts standard lenghts, see ANNEX No. 6
4. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 60 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
B1-1SLT
¾” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A350 Gr LF2), Trim 12, HF Stellite® seats, grafoil packing, threaded ends per ASME B1.20.1, bolted body construction, OS&Y, solid wedge. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
B1-1RLT
1” – 4” Class 300#, CS body (ASTM-A352 Gr LCC), Trim 12, HF Stellite® seats, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y, solid or flexible (2” and larger) wedge disc. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
B1-1RLT
6” and Larger
Class 300#, CS body (ASTM-A352 Gr LCC), Trim 12, HF Stellite® seats, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y, solid or flexible (2” and larger) wedge disc. Gear operated. Design per API 600. Test per API 598.
BALL B1-2SLT
¾” and Smaller
1480 PSI @ 100 F, FS body (ASTM-A350 Gr LF2), 316 SS ball and stem, filled TFE seats, threaded ends per ASME B1.20.1, lever operated, reduced port. Fire safe per API 607. Design per API 608. Test per API 598
AOP Balon DHV KF MTS Nibco Nutron PBV Velan Warren WKM
B1-2SFLT
¾” and Smaller
1480 PSI @ 100 F, FS body (ASTM-A350 Gr LF2), 316 SS ball and stem, filled TFE seats, threaded ends per ASME B1.20.1, lever operated, full port. Fire safe per API 607. Design per API 608. Test per API 598
B1-2RLT
1” - 3” Class 300#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball and stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, reduced port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
B1-2RFLT
1” - 3” Class 300#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball and stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, full port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598 or ASME 16.34
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 61 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL B1-2RLT
4” and Larger
Class 300#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball, SS 17-4 PH stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK WKM
B1-2RFLT
4” and Larger
Class 300#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP, SS 17-4 PH stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
GLOBE B1-4SLT 1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A350 Gr LF2), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
B1-4RLT 2” and Larger
Class 300#, CS body (ASTM-A352 Gr LCC), Trim 12, HF Stellite® seats, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK B1-5RLT 1” - 3” Class 300#, CS body (ASTM-A352 Gr LCC) , Trim 12, hard or soft seals, RF flanged ends per ASME B16.5, swing check, bolted bonnet, horizontal or vertical service. Fire safe bonnet. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
B1-5RLT 4” and Larger
Class 300#, CS body (ASTM-A352 Gr LCC), Trim 12, hard or soft seals, RF flanged ends per ASME B16.5, swing check, bolted bonnet, horizontal or vertical service. Fire safe bonnet. Body drain ½” NPT. Design per API 594. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 62 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK B1-5RPLT
1” - 1 ½” Class 300#, FS body (ASTM-350 Gr LF2), 316 SS piston and spring, integral 13% chrome to hard faced seat, RF flanged ends per ASME B16.5, threaded or bolted bonnet. Test per API 598
Bonney Forge DHV DSI Smith Vogt
B1-5RPLT
2” - 8” Class 300#, CS body (ASTM-A352 Gr LCC), 316 SS piston and spring, soft seals, RF flanged ends per ASME B16.5, bolted bonnet. Fire safe bonnet. Test per API 598
DHV KF Eagle Norriseal Tom Wheatley
B1-5RWLT
2” - 24” Class 300#, CS body and cover (ASTM-A352 Gr LCC), 316 SS disc and springs, soft seat, wafer body design or full threaded lugged body. Test per API 598
Crane KF Eagle Tom Wheatley Wheatley
NEEDLE B1-6SLT 1” and Smaller
6000# CWP, bar stock body (316 SS), Teflon packing, soft or hard seat material, low temperature “arctic” lube, M x FM threaded ends per ASME B1.20.1. Design MSS SP-105
AGCO Balon KF NOSHOK Swagelok
BUTTER-FLY B1-7RLLT
3” and Larger
Class 300#, high performance type, low temp
CS body (-50 F design), 316 SS disc, 17-4 PH shaft, reinforced Teflon seal, graphite packing, lug to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598
Keystone Posi-Seal Velan WKM
B1-7RWLT
3” and Larger
Class 300#, high performance type, low temp
CS body (-50 F design), 316 SS disc, 17-4 PH shaft, reinforced Teflon seal, graphite packing, wafer to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598
GAUGE B1-9SLT
3/4” and Smaller
6000# CWP, bar stock body (316 SS), Teflon packing, delrin seat material, low temperature “arctic” lube, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 63 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B3”
CLASS: ANSI 300# SS, RF
SERVICE: PRODUCED GAS (WET OR CONDENSATE SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10
PIPE
SCH 80S SCH 40S
THD (Note 4)/PE, SMLS BE, SMLS
ASTM-A312 TP 304
FLANGES
300# RF Flange Bore to Match Pipe Wall
SW 300# RF, WN
ASTM-A182 F 304
FITTINGS
3000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A182 F 304 ASTM-A403 WP 304
BRANCH (OLETS)
3000# SCH 40S
SW BW
ASTM-A182 F 304
VA
LV
ES
GATE B3-1S, B3-1Z B3-1R
BALL B3-2R, B3-2RF
PLUG N/A
GLOBE B3-4R
CHECK N/A B3-5R, B3-5RP
NEEDLE B3-6S, B3-6SFM N/A
BUTTERFLY N/A
GAUGE B3-9S N/A
BOLTING (Note 5)
Bolts: ASTM-A193 GR B8M Class 2 Thread and dimensions
per ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts
GASKETS 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with SS outer and inner ring (Flexitallic Style CGI, Lamons Style WRI, Garlock Style RWI – USA ONLY. Carrara Style SWC/I - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 720
1. Maximum design conditions: 250 °F - 570 PSIG (Group 2.1) 200 600
2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics
250 570
3. Wall thicknesses are based on allowable stresses per ASME B31.3 for 304 SS material
4. Use pipe threaded only for valves connections
5. For Bolts dimensions see, ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 64 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
B3-1S
1 ½” and Smaller
Class 800# (1975# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
B3-1Z
1 ½” and Smaller
Class 800# (1975# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
B3-1R 2” - 4” Class 300#, 316 SS body and bonnet, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
B3-1R 6” and Larger Class 300#, 316 SS body and bonnet, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. Design per API 600. Test per API 598.
BALL B3-2R
½” - 3” Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598 or ASME 16.34
AOP Cameron DHV Flow-tek Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
B3-2RF ½” - 3” Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598 or ASME 16.34
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 65 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL B3-2R
4” - 10” Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
AOP Cameron DHV Flow-tek Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
B3-2RF 4” - 10” Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
GLOBE B3-4R
½” - 10” Class 300#, 316 SS body and bonnet, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600/602. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK B3-5R 2” - 3” Class 300#, 316 SS body and cover, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
B3-5R 4” and Larger Class 300#, 316 SS body, and cover, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
B3-5RP 2” - 10” Class 300#, 316 SS body, piston and spring, hard faced seat, RF flanged ends per ASME B16.5, bolted cap. Test per API 598
KF Eagle Norriseal Tom Wheatley
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 66 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
NEEDLE B3-6S 1” and Smaller
2000 PSI @ 400 F, bar stock body (316 SS), Teflon stem seat, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
B3-6SFM 1” and Smaller
2000 PSI @ 400 F, bar stock body (316 SS), Teflon stem seat, peek seat material, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE B3-9S ¾” and Smaller
4000 PSI @ 500 F, bar stock body (316 SS), Teflon packing, metal seat, one male and three female, needle port. Complete with bleeder valve and 316 SS plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 67 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B4”
CLASS: ANSI 300# CS, RF
SERVICE: PRODUCED GAS (CORROSIVE SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 16 18 20 24
PIPE
SCH XXS SCH 160 SCH 80 SCH 40 XS SCH 40
THD/PE BE, SMLS/ ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
300# RF Flange Bore to Match Pipe Wall
THD/SW 300# RF, WN
ASTM-A105
FITTINGS
3000# Wall Thickness to Match Pipe
THD/SW BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
3000# SCH 80 SCH 40 XS SCH 40
THD/SW BW
ASTM-A105
VA
LV
ES
GATE B4-1S, B4-1Z, B4-1R B4-1R
BALL B4-2S, B4-2SF, B4-2Z
B4-2ZF, B4-2R, B4-2RF B4-2R, B4-2RF
PLUG N/A
GLOBE B4-4S, B4-4Z, B4-4R B4-4R
CHECK B4-5S, B4-5Z, B4-5R B4-5R, B4-5RP
NEEDLE B4-6S, B4-
6SFM N/A
BUTTERFLY N/A B4-7RL, B4-7RW
GAUGE B4-9S N/A
BOLTING (Note 5)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer and inner ring (Flexitallic Style CGI, Lamons Style WRI, Garlock Style RWI – USA ONLY. Carrara Style SWC/I - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 740
1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 200 680
2. Threaded fittings and valves are allowed on instruments, vents and drains 250 667
3. Corrosion Allowance = 1/8”
4. Valves elastomers in contact with process fluids shall be suitable for exposure to wet Carbon Dioxide.
5. For studbolts standard lenghts, see ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 68 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
B4-1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
B4-1Z 1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, socked weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
B4-1R 1 ½” and Smaller
Class 300#, FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats , RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 602. Test per API 598
B4-1R 2” – 4” Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
B4-1R 6” and Larger
Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598
BALL B4-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
B4-2Z
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 69 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL B4-2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
B4-2ZF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598
B4-2R 1 ½” and Smaller
Class 300#, FS body (ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598
AOP KF MTS Nibco Nutron PBV Quadrant Velan WKM
B4-2RF 1 ½” and Smaller
Class 300#, FS body (ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598
B4-2R 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
B4-2RF 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
B4-2R 4” and Larger
Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 70 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL B4-2RF 4” and Larger
Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
GLOBE
B4-4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt B4-4Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
B4-4R 1 ½” and Smaller
Class 300#, FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DSI Newco Smith Velan Vogt
B4-4R 2” and Larger
Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 71 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK
B4-5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8 HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
B4-5Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
B4-5R 1 ½” and Smaller
Class 300#, FS body and cover (ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 602. Test per API 598
B4-5R 2” - 3” Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge DHV Crane DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
B4-5R 4” and Larger
Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
B4-5RP 2” - 10” Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), 316 SS piston and spring, hard faced seat, RF flanged ends per ASME B16.5, bolted cap. Test per API 598
KF Eagle Norriseal Tom Wheatley
NEEDLE B4-6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
B4-6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 72 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BUTTER-
FLY
B4-7RL 3” and Larger
Class 300#, CS body (ASTM-A216 Gr WCB), SS stem and disc, 17-4 PH shaft, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant Velan
B4-7RW 3” and Larger
Class 300#, CS body (ASTM-A216 Gr WCB), SS stem and disc, 17-4 PH shaft, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
GAUGE B4-9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 73 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B5”
CLASS: ANSI 300# CS, RF
SERVICE: PROCESS HYDROCARBONS / PRODUCED GAS (HOT OR DRY SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
SCH XXS SCH 160 SCH 80 STD SCH 40
THD/PE BE, SMLS/ ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
300# RF Flange Bore to Match Pipe Wall
THD/SW 300# RF, WN
ASTM-A105
FITTINGS
3000# Wall Thickness to Match Pipe
THD/SW BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
3000# SCH 80 STD SCH 40
THD/SW BW
ASTM-A105
VA
LV
ES
GATE B5-1S, B5-1Z B5-1R
BALL B5-2S, B5-2SF B5-2Z, B5-2ZF
B5-2R, B5-2RF
PLUG N/A
GLOBE B5-4S, B5-4Z B5-4R
CHECK B5-5S, B5-5Z B5-5R
NEEDLE B5-6S,
B5-6SFM N/A
BUTTERFLY N/A B5-7RL, B5-7RW
GAUGE B5-9S N/A
BOLTING (Note 3)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer and inner ring (Flexitallic Style CGI, Lamons Style WRI, Garlock Style RWI – USA ONLY. Carrara Style SWC/I - ITALY ONLY)
PRESS./TEMP. RATINGS °F
PSIG REF. ASME B16.5
NOTES: -20/100 740
1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 200 680
2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 250 667
3. For studbolts standard lenghts, see ANNEX No. 6
4. For ANSI Pipe Schedules, see ANNEX No. 7
5. Corrosion Allowance = 1/8”
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 74 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
B5-1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
B5-1Z 1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, socked weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
B5-1R 2” – 4” Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
B5-1R 6” and Larger Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598.
BALL B5-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
B5-2Z
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A-105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
B5-2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 75 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL
B5-2ZF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
B5-2R 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
B5-2RF 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608.Test per API 598 or ASME 16.34
B5-2R 4” and Larger Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
B5-2RF 4” and Larger Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE B5-4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105),Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 76 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GLOBE B5-4Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
B5-4R 2” and Larger Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK B5-5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
B5-5Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats ,socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
B5-5R 2” - 3” Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
B5-5R 4” and Larger Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 77 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “B5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
NEEDLE B5-6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
B5-6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
BUTTER-FLY
B5-7RL 3” and Larger Class 300#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant Velan
B5-7RW 3” and Larger Class 300#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
GAUGE B5-9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 78 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C”
CLASS: ANSI 300# CS, RF
SERVICE: CORROSIVE PRODUCED OIL / WATER
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
SCH 160 SCH 80 STD SCH 40 SCH 30
THD BE, SMLS/ERW-HFI
ASTM-A106 GR B, GALV
ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 5)
FLANGES
300# RF Flange Bore to Match Pipe Wall
THRD 300# RF, WN
ASTM-A105, GALV ASTM-A105, Internally Coated (Note 5)
FITTINGS
3000# Wall Thickness to Match Pipe
THRD BW, SMLS
ASTM-A105, GALV ASTM-A234 GR WPB, Internally Coated (Note 5)
BRANCH (OLETS)
3000# SCH 80 STD SCH 40 SCH 30
THRD BW
ASTM-A105 ASTM-A105, Internally Coated (Note 5)
VA
LV
ES
(N
ote
6)
GATE C1S C1R, C1RSG
BALL C2S, C2SF C2R, C2RF
PLUG N/A
GLOBE C4S C4R
CHECK C5S C5R
NEEDLE C6S, C6SFM N/A
BUTTERFLY N/A
GAUGE C9S N/A
BOLTING (Note 7)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer and inner ring (Flexitallic Style CGI, Lamons Style WRI, Garlock Style RWI – USA ONLY. Carrara Style SWC/I - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 740
1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 200 675
2. This specification will be used Only for replacement in existing systems 250 667
3. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged
4. Flanges shall be used in lieu of unions
5. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159
6. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond
7. For studbolts standard lenghts, see ANNEX No. 6
8. For ANSI Pipe Schedules, see ANNEX No. 7
9. For Internal Coating Specifications, see ANNEX No. 8
10. For underground lines from well head to manifold shall be SCH 80 (no internally coated)
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 79 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
C1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
C1R 2” – 4” Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth C1R 6” and Larger Class 300#, CS body and bonnet (ASTM-
A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. Design per API 600. Test per API 598
C1RSG 2” and Larger Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, RF flanged ends per ASME B16.5, full port, through-conduit, bolted bonnet, rising stem, nonrising hand wheel, slab gate with floating seats for corrosive service. Fire tested API 6FA. Hand wheel or gear (6” and larger) operated. Design and test per API 6D
M&J Foster WKM
BALL C2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
C2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 80 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL C2R 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB
or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
C2RF 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
C2R 4” and Larger
Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
C2RF 4” and Larger
Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE C4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
C4R 2” and Larger
Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 81 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK C5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
C5R 2” - 3” Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
C5R 4” and Larger
Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE C6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
C6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE C9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 82 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C1”
CLASS: ANSI 300# CS, RF
SERVICE: PROCESS FLUID (ASME B31.4)
SIZE 2 4 6 8 10 12 16 18 20 24 30
PIPE
SCH.80 0.438” WT 0.5” WT
ASTM A-106-B API-5L GR X65, FBE EXTERNAL COATING (BURIED PIPE)
BE, SMLS
FLANGES
SCH.80 0.438” WT 0.5” WT
ASTM A-105 ASTM-A694 F65
300# RF, WN
ANCHOR FLANGES
N/A
0.438” WT 0.5” WT
ASTM-A694 F65
300# RF, WN
Design Code ASME B31.4, Temperature Differential per specific application, 1500 psi as standard Design concrete bearing stress
FITTINGS
SCH.80 0.438” WT 0.5” WT
ASME B16.9 FITTINGS
PIPE BENDS
ASTM A-234 WPB API-5L GR X65, FBE EXTERNAL COATING
BRANCH (BARRED TEE)
N/A
0.438” WT 0.5” WT
BW
ASTM A-860 WPHY 65, FBE EXTERNAL COATING
VA
LV
ES
BALL C1-2R C1-2RF
CHECK N/A C1-5R
BOLTING (Note 4)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer and inner ring (Flexitallic Style CGI, Lamons Style WRI, Garlock Style RWI – USA ONLY. Carrara Style SWC/I - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 740
1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1). 200 675
2. API 5L pipe shall be PSL2. 250 667
3. Pipe welding joints shall have a hardness in the "HAZ" not higher than 22 HRC.
4. Pipeline shall be underground installed unless otherwise is defined in the detail engineering.
5. Corrosion allowance = 1/8”
6. Minimum thickness for internal pressure only, structural minimum required thickness shall be evaluated on the basis of pipeline stress analysis, ASME code compliance and other applicable.
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 83 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL
C1-2R
2” – 4”
Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
6”
Class 300#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
C1-2RF 8” – 10” MLVs
ANSI Class 300, Welded End Connections, Full Port, Fully Welded Body with Rigid Trunnion Supported Ball, ASTM A350 LF2 Body, ASTM A350 LF2 – 1 to 3 mil ENP Ball/Trim & Seat, Welded End wall thickness matching pipeline WT, NACE II Bolting; Peek Seats, shall conform with API 6D and ISO 14313, shall comply with standards ANSI B16.5 and B16.10, MR-01-75/ ISO 15156 (when applicable), Fire-safe sealing according to API 607, 6FA, and ISO 10497, Independent floating spring loaded seats for tight seal at low differential pressures. Double piston effect seat design, Double block & bleed design, stem and seat lube and sealant injection fittings with internal check valves, double sealing on stem and bonnet. Tested by API 598. Shall include: Stem Extension (length according to specific datasheet), Two coats of Fenolic Coating, and Two Transition pipe pieces API-5L X65.
Cameron KF
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 84 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
C1-2RF
MLVs
12” – 30”
ANSI Class 300, Welded End Connections, Full Port, Fully Welded Body with Rigid Trunnion Supported Ball, ASTM A350 LF2 Body, ASTM A350 LF2 – 1 to 3 mil ENP Ball/Trim & Seat, Welded End wall thickness matching pipeline WT, NACE II Bolting; Peek Seats, shall conform with API 6D and ISO 14313, shall comply with standards ANSI B16.5 and B16.10, MR-01-75/ ISO 15156 (when applicable), Fire-safe sealing according to API 607, 6FA, and ISO 10497, Independent floating spring loaded seats for tight seal at low differential pressures. Double piston effect seat design, Double block & bleed design, stem and seat lube and sealant injection fittings with internal check valves, double sealing on stem and bonnet. Tested by API 598. Shall include: Stem Extension (length according to specific datasheet), Two coats of Fenolic Coating, and Two Transition pipe pieces API-5L X65.
CHECK C1-5R 10” – 30”
Class 300#, FS body and cover (ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598.
Cameron Tom Wheatley KF
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 85 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C2”
CLASS: ANSI 300# CS, RF
SERVICE: CORROSIVE PRODUCED OIL / WATER (PRODUCTION WELL PADS AND INLET PLANT)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
PIPE
SCH 160 SCH 80 XS SCH 40
THD BE, SMLS/ ERW-HFI
ASTM-A106 GR B, GALV
ASTM-A106 GR B, API-5L GR B
FLANGES
300# RF Flange Bore to Match Pipe Wall
THRD 300# RF, WN
ASTM-A105, GALV ASTM-A105
FITTINGS
3000# FS Wall Thickness to Match Pipe
THRD BW, SMLS
ASTM-A105, GALV ASTM-A234 GR WPB
BRANCH (OLETS)
3000# SCH 80 XS SCH 40
THRD BW
ASTM-A105
VA
LV
ES
GATE C2-1S C2-1R
BALL C2-2S, C2-2SF C2-2R, C2-2RF
PLUG N/A
GLOBE C2-4S C2-4R
CHECK C2-5S C2-5R
NEEDLE C2-6S, C2-
6SFM N/A
BUTTERFLY N/A
GAUGE C2-9S N/A
BOLTING (Note 4)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME B16.5
Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 740
1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 200 675
2. This specification will be used Only for new systems 250 667
3. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged
4. For studbolts standard lenghts, see ANNEX No. 6
5. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 86 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C2”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
C2-1S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
C2-1R 2” – 4” Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
C2-1R 6” and Larger Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats. RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598
BALL All Services
C2-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
C2-2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
BALL Standard Services
C2-2R 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
C2-2RF 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 87 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C2”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL Standard Services
C2-2R 4” and Larger Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
C2-2RF 4” and Larger Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
BALL HO PF Services
C2-2R 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
4” – 12” Class 300#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
14” and Larger Class 300#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
C2-2RF 2” – 3” Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
4” – 12” Class 300#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 88 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C2”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
14” and Larger Class 300#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE C2-4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
C2-4R 2” and Larger Class 300#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK C2-5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
C2-5R 2” - 3” Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
C2-5R 4” and Larger Class 300#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 89 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “C2”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
NEEDLE C2-6S 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
C2-6SFM 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE C2-9S ¾” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 90 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D”
CLASS: ANSI 600# CS, RF
SERVICE: SWEET PROCESS HYDROCARBONS / PRODUCED GAS (HOT OR DRY SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 16 20 24
PIPE
SCH 160 SCH 80
THD BE, SMLS/ ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
600# RF Flange Bore to Match Pipe Wall
THD 600# RF, WN
ASTM-A105
FITTINGS
6000# 3000# Wall Thickness to Match Pipe
THD BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
6000# 3000# SCH 80
THD BW
ASTM-A105
VA
LV
ES
GATE D1S D1R
BALL D2S, D2SF D2R, D2RF
PLUG N/A
GLOBE D4S D4R
CHECK D5S D5R
NEEDLE D6S, D6SFM N/A
BUTTERFLY N/A
GAUGE D9S N/A
BOLTING (Note 3)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5
Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 1480
1. Maximum design conditions: 250 °F - 1335 PSIG (Group 1.1) 200 1350
2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 250 1335
3. For studbolts standard lenghts, see ANNEX No. 6
4. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 91 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
D1S
1 ½” and Smaller
Class 800# (1975# CWP), CS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
D1R 2” – 3” Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
D1R 4” and Larger Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598
BALL
All Services
D2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
D2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
BALL Standard Services
D2R 2” and Larger Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 92 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL Standard Services
D2RF 2” and Larger Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
BALL HO PF Services
D2R 2” – 4” Class 600#, FS body (ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
6”-12” Class 600#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
14” and larger Class 600#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
D2RF 2” – 4” Class 600#, FS body (ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 93 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
6”-12” Class 600#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
PBV Quadrant TK Velan WKM
14” and larger Class 600#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE D4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
D4R 2” and Larger Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK D5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 94 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK D5R 2” - 3” Class 600#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
D5R 4” and Larger Class 600#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE D6S 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
D6SFM 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE D9S ¾” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 95 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D1”
CLASS: ANSI 600# CS, RF
SERVICE: CORROSIVE PRODUCED OIL / WATER
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 16 20 24
PIPE
SCH 160 SCH 80
THRD BE, SMLS/ ERW-HFI
ASTM-A106 GR B, GALV ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 5)
FLANGES
600# RF Flange Bore to Match Pipe Wall
THRD 600# RF, WN
ASTM-A105, GALV ASTM-A105, Internally Coated (Note 5)
FITTINGS
3000# Wall Thickness to Match Pipe
THRD BW, SMLS
ASTM-A105, GALV ASTM-A234 GR WPB, Internally Coated (Note 5)
BRANCH (OLETS)
3000# SCH 80
THRD BW
ASTM-A105 ASTM-A105, Internally Coated (Note 5)
VA
LV
ES
(N
ote
6)
GATE D1-1S D1-1R, D1-1RSG
BALL D1-2S, D1-2SF D1-2R, D1-2RF
PLUG N/A
GLOBE D1-4S D1-4R
CHECK D1-5S D1-5R
NEEDLE D1-6S, D1-6SFM N/A
BUTTERFLY N/A
GAUGE D1-9S N/A
BOLTING (Note 7)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 1480
1. Maximum design conditions: 250 °F - 1335 PSIG (Group 1.1) 200 1350
2. This specification shall be used Only for replacement of existing systems 250 1335
3. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged
4. Flanges shall be used in lieu of unions
5. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159
6. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond
7. For studbolts standard lenghts, see ANNEX No. 6
8. For ANSI Pipe Schedules, see ANNEX No. 7
9. For Internal Coating Specifications, see ANNEX No. 8
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 96 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
D1-1S
1 ½” and Smaller
Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, graphite packing, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
D1-1R 2” – 3” Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth D1-1R 4” and Larger Class 600#, CS body and bonnet (ASTM-
A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. Design per API 600. Test per API 598
D1-1RSG 2” and Larger Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, RF flanged ends per ASME B16.5, full port, through-conduit, bolted bonnet, rising stem, nonrising hand wheel, slab gate with floating seats for corrosive service. Fire tested API 6FA. Hand wheel or gear (4” and larger) operated. Design and test per API 6D
M&J Foster WKM
BALL D1-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
D1-2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 97 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL D1-2R 2” and Larger Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
D1-2RF 2” and Larger Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE D1-4S
1 ½” and Smaller
Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
D1-4R 2” and Larger Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK D1-5S
1 ½” and Smaller
Class 1500#, FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 98 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D1”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK D1-5R 2” - 3” Class 600#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV SCV Tom Wheatley Velan Walworth Wheatley
D1-5R 4” and Larger Class 600#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE D1-6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
D1-6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE D1-9S 3/4” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 99 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D3”
CLASS: ANSI 600# SS, RF
SERVICE: PRODUCED GAS (WET OR CONDENSATE SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10
PIPE
SCH 80S SCH 40S SCH 80S
THD (Note 4)/PE, SMLS BE, SMLS
ASTM-A312 TP 304
FLANGES
600# RF Flange Bore to Match Pipe Wall
SW 600# RF, WN
ASTM-A182 F 304
FITTINGS
3000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A182 F 304 ASTM-A403 WP 304
BRANCH (OLETS)
3000# SCH 40S SCH 80S
SW BW
ASTM-A182 F 304
VA
LV
ES
GATE D3-1S, D3-1Z N/A
BALL N/A D3-2R, D3-2RF
PLUG N/A
GLOBE D3-4R
CHECK N/A D3-5R, D3-5RP
NEEDLE D3-6S, D3-6SFM N/A
BUTTERFLY N/A
GAUGE D3-9S N/A
BOLTING (Note 5)
Bolts: ASTM-A193 GR B8M Class 2 Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts
GASKETS 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 1440
1. Maximum design conditions: 250 °F - 1137 PSIG (Group 2.1) 2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics
200 1200
250 1137
3. Wall thicknesses are based on allowable stresses per ASME B31.3 for 304 SS material
4. Use pipe threaded only for valves connections
5. For studbolts standard lenghts, see ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 100 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
D3-1S
1 ½” and Smaller
Class 800# (1975# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
D3-1Z
1 ½” and Smaller
Class 800# (1975# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
BALL
D3-2R 2” and Larger Class 600#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
AOP Cameron DHV Flow-tek Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
D3-2RF 2” and Larger Class 600#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
GLOBE
D3-4R
2” and Larger Class 600#, 316 SS body and bonnet, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 101 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK
D3-5R 2” - 3” Class 600#, 316 SS body and cover, Trim
12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
D3-5R 4” and Larger Class 600#, 316 SS body and cover, Trim 12, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
D3-5RP 2” and Larger Class 600#, 316 SS body, piston and spring, hard faced seat, RF flanged ends per ASME B16.5, bolted cap. Test per API 598
KF Eagle Norriseal Tom Wheatley
NEEDLE
D3-6S 1” and
Smaller 2000 PSI @ 400 F, bar stock body (316 SS), Teflon stem seat, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
D3-6SFM 1” and Smaller
2000 PSI @ 400 F, bar stock body (316 SS), Teflon stem seat, peek seat material, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE
D3-9S ¾” and Smaller
4000 PSI @ 500 F, bar stock body (316 SS), Teflon packing, metal seat, one male and three female, needle port. Complete with bleeder valve and 316 SS plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 102 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D5”
CLASS: ANSI 600# CS, RF
SERVICE: PROCESS FLUID (ASME B31.4)
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 14 16 18 20 24 30
PIPE
SCH XXS
SCH 160 SCH XS SCH 40 0.375” 0.406” 0.438” 0.5” 0.562” 0688”
PE/THD BE, SMLS/ ERW-HFI
ASTM-A106 GR B API 5L X42, SMLS/ ERW-HFI
API-5L X65, PSL-2, SMLS/ ERW-HFI
FLANGES
Flange Bore to Match Pipe Wall
SOCKED WELDED 600# RF, WN
ASTM-A105 ASTM-A694 F65
ANCHOR FLANGES
ASTM-A694 F65
600# RF, WN
Design Code ASME B31.4, Temperature Differential per specific application, 1500 psi as standard design concrete bearing stress
FITTINGS
6000# FS Wall Thickness to Match Pipe
SW / THD BW, SMLS
ASTM-A105 ASTM-A234
GR WPB ASTM-A860 GR WPHY
BRANCH (OLETS)
6000# 3000#
THD BW
ASTM-A105
VA
LV
ES
GATE D5-1S, D5-1Z D5-1R
BALL D5-2S, D5-2SF D5-2Z, D5-2ZF
D5-2R D5-2RF
PLUG N/A
GLOBE D5-4S, D5-4Z D5-4R
CHECK D5-5S, D5-5Z D5-5R
NEEDLE D5-6S, D5-6SFM N/A
BUTTERFLY N/A
GAUGE D5-9S N/A
BOLTING
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per
ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS
300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer and inner ring (Flexitallic Style CGI, Lamons Style WRI, Garlock Style RWI – USA ONLY. Carrara Style SWC/I - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 1480
1. Maximum design conditions: 250 °F - 1335 PSIG (Group 1.1) 200 1350
2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 250 1335
3. Pipe welding joints shall have a hardness in the "HAZ" not higher than 22 HRC.
4. Pipeline shall be underground installed unless otherwise is defined in the detail engineering.
5. Corrosion Allowance = 1/8”
6. Minimum thickness for internal pressure only, structural minimum required thickness shall be evaluated on the basis of pipeline stress analysis, ASME code compliance and other applicable.
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 103 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
D5-1S
1 ½” and Smaller
Class 800# (1975# CWP), CS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
D5-1Z
1 ½” and Smaller
Class 800# (1975# CWP), CS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, socket welded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
D5-1R 2” – 3” Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
D5-1R 4” and Larger Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598
BALL D5-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
D5-2Z
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled teflon seats, socket welded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
D5-2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
D5-2ZF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled teflon seats, socket welded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 104 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
D5-2R 2” – 4” Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
6” – 12” Class 600#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
14” and Larger Class 600#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
BALL D5-2RF 2” – 4” Class 600#, CS body (ASTM-A216 Gr
WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
6” – 12” Class 600#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
14” and Larger Class 600#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 105 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
MLVs ANSI Class 600, Welded End Connections, Full Port, Fully Welded Body with Rigid Trunnion Supported Ball, ASTM A350 LF2 Body, ASTM A350 LF2 – 1 to 3 mil ENP Ball/Trim & Seat, welded ends, wall thickness matching pipeline WT, NACE II Bolting; Peek Seats, shall conform with API 6D and ISO 14313, shall comply with standards ANSI B16.5 and B16.10, MR-01-75/ ISO 15156 (when applicable), Fire-safe sealing according to API 607, 6FA, and ISO 10497, Independent floating spring loaded seats for tight seal at low differential pressures. Double piston effect seat design, Double block & bleed design, stem and seat lube and sealant injection fittings with internal check valves, double sealing on stem and bonnet.Tested by API 598. Shall include: Stem Extension (length according to specific datasheet), Two coats of Fenolic Coating, and Two Transition pipe pieces API-5L X65.
Cameron
KF
GLOBE D5-4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
D5-4Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, socket welded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
D5-4R 2” and Larger Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK D6-5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 106 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
D6-5Z
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, socket welded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
Newco Tom Wheatley Velan Vogt Wheatley
D6-5R 2” - 3” Class 600#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
D6-5R 4” and Larger Class 600#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE D6-6S 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
D6-6SFM 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE D6-9S ¾” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 107 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D6”
CLASS: ANSI 600# CS, RF
SERVICE: PROCESS HYDROCARBONS / PRODUCED GAS (HOT OR DRY SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 16 18 20 24
PIPE
SCH XXS SCH 160
SCH 80
THD BE, SMLS/ ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
600# RF Flange Bore to Match Pipe Wall
THD 600# RF, WN
ASTM-A105
FITTINGS
6000# 3000# Wall Thickness to Match Pipe
THD BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
6000# 3000# SCH 160
SCH 80
THD BW
ASTM-A105
VA
LV
ES
GATE D6-1S D6-1R
BALL D6-2S, D6-2SF D6-2R, D6-2RF
PLUG N/A
GLOBE D6-4S D6-4R
CHECK D6S D6R
NEEDLE D6-6S, D6-6SFM N/A
BUTTERFLY N/A
GAUGE D6-9S N/A
BOLTING (Note 3)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per
ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 1480
1. Maximum design conditions: 250 °F - 1335 PSIG (Group 1.1) 200 1350
2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 250 1335
3. For studbolts standard lenghts, see ANNEX No. 6
4. For ANSI Pipe Schedules, see ANNEX No. 7
5. Corrosion Allowance = 1/8”
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 108 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D6”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
D6-1S
1 ½” and Smaller
Class 800# (1975# CWP), CS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
D6-1R 2” – 3” Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth D6-1R 4” and Larger Class 600#, CS body and bonnet (ASTM-
A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598
BALL
D6-2S
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
D6-2SF
1 ½” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598
D6-2R 2” – 4” Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 109 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D6”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
6” – 12” Class 600#, FS body (ASTM-A105), CS 3
mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
14” and Larger Class 600#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, reduced port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
BALL D6-2RF 2” – 4” Class 600#, CS body (ASTM-A216 Gr
WCB or ASTM-A105), SS-316 ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
6” – 12” Class 600#, FS body (ASTM-A105), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
14” and Larger Class 600#, FS body (ASTM-A350 LF2), CS 3 mil ENP ball and stem, PEEK seats, RF flanged ends per ASME B16.5, full port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE D6-4S
1 ½” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 110 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “D6”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
D6-4R 2” and Larger Class 600#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK D6-5S
1 ½” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
D6-5R 2” - 3” Class 600#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
D6-5R 4” and Larger Class 600#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE D6-6S 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
D6-6SFM 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE D6-9S ¾” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 111 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E”
CLASS: ANSI 900# CS, RTJ
SERVICE: SWEET PROCESS HYDROCARBONS / PRODUCED GAS (HOT OR DRY SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 16 20 24
PIPE (Note 3)
SCH 160 SCH 80 SCH 120
THD (Note 4)/PE BE, SMLS / ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
1500# RTJ Flange Bore to Match Pipe Wall
SW 900# RTJ, WN
ASTM-A105
FITTINGS
6000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
6000# SCH 80 SCH 120
SW BW
ASTM-A105
VA
LV
ES
(N
ote
2)
GATE E1S, E1Z E1J
BALL E2S, E2SF, E2Z, E2ZF E2J, E2JF
PLUG N/A
GLOBE E4S, E4Z E4J
CHECK E5S, E5Z E5J
NEEDLE E6S, E6SFM N/A
BUTTERFLY N/A
GAUGE E9S N/A
CHOKE N/A E0J N/A
BOLTING (Note 5)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 1500# / 900# RTJ, Octagonal Ring, Soft Iron material, Cadmium Plated coated (Flexitallic, Lamons, Wolar - USA ONLY. Carrara - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 2220
1. Maximum design conditions: 250 °F - 2000 PSIG (Group 1.1) 200 2035
2. E1S, E2S, E4S, E5S may be used for vent, drain, sample and instrument service Only 250 2000
3. All welds in WT over 0.750” to be stress relieved per ASME B31.3
4. Use pipe threaded only for valves connections
5. For studbolts standard lenghts, see ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 112 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
E1S 1 ½” and
Smaller Class 1500# (3705# CWP), FS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
E1Z 1 ½” and Smaller
Class 1500# (3705# CWP), FS body and bonnet, (ASTM-A105), Trim 8, HF Stellite® seats, socked weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
E1J 2” – 3” Class 900#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Velan Vogt Walworth
E1J 4” and Larger Class 900#, FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Gear operated. Design per API 600. Test per API 598
BALL
E2S
1 ½” and Smaller
2220 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
E2Z
1 ½” and Smaller
2220 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Test per API 598
E2SF
1 ½” and Smaller
2220 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 113 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL E2ZF
1 ½” and Smaller
2220 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, full port, lever operated. Fire safe. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
E2J
2” and Larger Class 900#, FS body (ASTM-A105), CS 1 mil ENP ball and stem, RTJ flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
E2JF 2” and Larger Class 900#, FS body (ASTM-A105), CS 1 mil ENP ball and stem, RTJ flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE E4S
1 ½” and Smaller
Class 1500# (3705# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
E4Z
1 ½” and Smaller
Class 1500# (3705# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
E4J 2” and Larger Class 900#, FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 114 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK E5S
1 ½” and Smaller
Class 1500# (3705# CWP), FS body (ASTM-A105), steel plate cover, Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
E5Z
1 ½” and Smaller
Class 1500# (3705# CWP), FS body (ASTM-A105), steel plate cover, Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
E5J 2” - 3” Class 900#, FS body and cover (ASTM- ASTM-A105), Trim 8, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
E5J 4” and Larger Class 900#, FS body and cover (ASTM-A105), Trim 8, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE E6S 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
E6SFM 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE E9S ¾” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
CHOKE
E0J 1” – 10” Class 900#, FS body (AISI 8620 or better) SS Trim, RTJ flanged ends per ASME B16.5. TECHNICAL DATA: CV Max. Operation Temperature. Max Operating Pressure .
Master Flo
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 115 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E3”
CLASS: ANSI 900# SS, RTJ
SERVICE: PRODUCED GAS (WET OR CONDENSATE SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6
PIPE
SCH 80S SCH 40S SCH 80S
THD (Note 4)/PE, SMLS BE, SMLS
ASTM-A312 TP 304
FLANGES
900# RTJ Flange Bore to Match Pipe Wall
SW 900# RTJ, WN
ASTM-A182 F 304
FITTINGS
6000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A182 F 304 ASTM-A403 WP 304
BRANCH (OLETS)
6000# SCH 40S SCH 80S
SW BW
ASTM-A182 F 304
VA
LV
ES
GATE E3-1S, E3-1Z N/A
BALL E3-2J, E3-2JF
PLUG N/A
GLOBE E3-4J N/A
CHECK N/A E3-5J, E3-5JP
NEEDLE E3-6S, E3-6SFM N/A
BUTTERFLY N/A
GAUGE E3-9S N/A
BOLTING (Note 5)
Bolts: ASTM-A193 GR B8M Class 2 Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts
GASKETS 900# RTJ, Oval Ring, Stainless Steel material, Annealed (Flexitallic, Lamons, Wolar - USA ONLY. Carrara - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 2160
1. Maximum design conditions: 250 °F - 1707 PSIG (Group 2.1) 200 1800
2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics
250 1707
3. Wall thicknesses are based on allowable stresses per ASME B31.3 for 304 SS material
4. Use pipe threaded only for valves connections
5. For studbolts standard lenghts, see ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 116 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
E3-1S
¾” and Smaller
Class 1500# (3705# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats, graphite packing, all elastomeric seats and seals must be ED resistant, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DSI Newco Smith Velan Vogt
E3-1Z
¾” and Smaller
Class 1500# (3705# CWP), SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF Stellite® seats, graphite packing, all elastomeric seats and seals must be ED resistant, socket weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
BALL E3-2J 1 ½” and Smaller
Class 900#, 316 SS body, ball and stem, filled TFE seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe per API 607. Test per API 598
KF Nutron PBV Velan WKM
E3-2JF 1 ½” and Smaller
Class 900#, 316 SS body, ball and stem, filled TFE seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598
E3-2J 2” and Larger Class 900#, 316 SS body, ball and stem, TFE seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
AOP Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
E3-2JF 2” and Larger Class 900#, 316 SS body, ball and stem, TFE seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 117 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GLOBE E3-4J
1 ½” and Smaller
Class 900#, 316 SS body and bonnet, Trim 12, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DSI Newco Smith Velan Vogt
CHECK E3-5J 2” - 3” Class 900#, 316 SS body, Trim 12, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
E3-5J 4” and Larger Class 900#, 316 SS body, Trim 12, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
E3-5JP 2” and Larger Class 900#, 316 SS body, piston and spring, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, bolted cap. Test per API 598
KF Eagle Norriseal Tom Wheatley
NEEDLE E3-6S 1” and Smaller
2000 PSI @ 400 F, bar stock body (316 SS), Teflon stem seat, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
E3-6SFM 1” and Smaller
2000 PSI @ 400 F, bar stock body (316 SS), Teflon stem seat, peek seat material, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE E3-9S ¾” and Smaller
4000 PSI @ 500 F, bar stock body (316 SS), Teflon packing, metal seat, one male and three female, needle port. Complete with bleeder valve and 316 SS plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 118 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E5”
CLASS: ANSI 900# CS, RTJ
SERVICE: CORROSIVE PRODUCED OIL / WATER
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 16 20 24
PIPE (Note 3)
SCH 160 SCH 80 SCH 120
THD (Note 4)/PE BE, SMLS / ERW-HFI
ASTM-A106 GR B, GALV ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 7)
FLANGES
1500# RTJ Flange Bore to Match Pipe Wall
SW 900# RTJ, WN
ASTM-A105, Internally Coated (Note 7)
FITTINGS
6000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A105 ASTM-A234 GR WPB, Internally Coated (Note 7)
BRANCH (OLETS)
6000# SCH 80 SCH 120
SW BW
ASTM-A105, Internally Coated (Note 7)
VA
LV
ES
(N
ote
s 2
,8)
GATE E5-1S E5-1J
BALL E5-2S, E5-2SF E5-2J, E5-2JF
PLUG N/A
GLOBE E5-4S E5-4J
CHECK E5-5S E5-5J
NEEDLE E5-6S, E5-6SFM N/A
BUTTERFLY N/A
GAUGE E5-9S N/A
CHOKE N/A N/A N/A
BOLTING (Note 5)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 1500# / 900# RTJ, Octagonal Ring, Soft Iron material, Cadmium Plated coated (Flexitallic, Lamons, Wolar - USA ONLY. Carrara - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 2220
1. Maximum design conditions: 250 °F - 2000 PSIG (Group 1.1) 200 2035
2. E5-1S, E5-2S, E5-4S, E5-5S may be used for vent, drain, sample and instrument service only
250 2000
3. All welds in WT over 0.750” to be stress relieved per ASME B31.3
4. Use pipe threaded only for valves connections
5. For studbolts standard lenghts, see ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
7. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159
8. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond
9. Corrosion Allowance = 1/16”
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 119 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
E5-1S
1 ½” and Smaller
Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, graphite packing, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
E5-1J 2” – 3” Class 900#, FS body and bonnet (ASTM- ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate. Handwheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Velan Vogt Walworth E5-1J 4” and Larger Class 900#, FS body and bonnet (ASTM-
A105), internally coated, Trim 12, HF stellated seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Gear operated. Design per API 600. Test per API 598
BALL E5-2S
1 ½” and Smaller
2160 PSI @ 100 °F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
E5-2SF 1 ½” and Smaller
2160 PSI @ 100 °F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 120 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL E5-2J 2” and Larger Class 900#, FS body (ASTM-A105), internally coated, 316 SS ball and stem, RTJ flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
E5-2JF 2” and Larger Class 900#, FS body (ASTM-A105), internally coated, 316 SS ball and stem, RTJ flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE E5-4S
1 ½” and Smaller
Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
E5-4J 2” and Larger Class 900#, FS body and bonnet (ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK E5-5S
1 ½” and Smaller
Class 1500#, FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 121 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “E5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK E5-5J 2” - 3” Class 900#, FS body and cover (ASTM- ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
E5-5J 4” and Larger Class 900#, FS body and cover (ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE E5-6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
E5-6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE E5-9S 3/4” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 122 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F”
CLASS: ANSI 1500# CS, RTJ
SERVICE: SWEET PROCESS HYDROCARBONS / PRODUCED GAS (HOT OR DRY SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 14 16 18 20 24
PIPE (Note 5)
SCH 160 SCH 160
Calculation required
THD (Note 3)/PE BE, SMLS/ ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B
FLANGES
1500# RTJ Flange Bore to Match Pipe Wall
SW 1500# RTJ, WN
ASTM-A105
FITTINGS
6000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A105 ASTM-A234 GR WPB
BRANCH (OLETS)
6000# SCH 160 SCH 160
Calculation required
SW BW
ASTM-A105
VA
LV
ES
(N
ote
2)
GATE F1S, F1Z F1J
BALL F2S, F2SF, F2Z, F2ZF F2J, F2JF
PLUG N/A
GLOBE F4S, F4Z F4J, F4W
CHECK F5S, F5Z F5J
NEEDLE F6S N/A
BUTTERFLY N/A
GAUGE F9S N/A
CHOKE N/A F0J N/A
BOLTING (Note 6)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 1500# RTJ, Octagonal Ring, Soft Iron material, Cadmium Plated coated (Flexitallic, Lamons, Wolar - USA ONLY. Carrara - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 3705
1. Maximum design conditions: 250 °F - 3328 PSIG (Group 1.1) 200 3375
2. 1/2" and 3/4", F1S, F2S, F4S, F5S and XXS nipples may be used for sample and instrument service only
250 3328
3. Use pipe threaded only for valves connections
4. Flanges shall be used in lieu of unions
5. All welds in WT over 0.750” to be stress relieved per ASME B31.3
6. For studbolts standard lenghts, see ANNEX No. 6
7. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 123 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
F1S
1 ½” and Smaller
Class 1500# (3705# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted or welded bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt F1Z
1 ½” and Smaller
Class 1500# (3705# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted or welded bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
F1J 2” – 3” Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
F1J 4” and Larger Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Gear operated. Design per API 600. Test per API 598
BALL F2S
1 ½” and Smaller
6000# MAWP, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
F2Z
1 ½” and Smaller
6000# MAWP, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socket welded ends per ASME B16.11, reduced port, lever operated. Fire safe. Test per API 598
F2SF
1 ½” and Smaller
6000# MAWP, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Test per API 598
F2ZF 1 ½” and Smaller
6000# MAWP, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, socket welded ends per ASME B16.11, full port, lever operated. Fire safe. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 124 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL F2J 2” and Larger Class 1500#, FS body (ASTM-A105), 316 SS ball and stem, RTJ flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated,. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
F2JF 2” and Larger Class 1500#, FS body (ASTM-A105), 316 SS ball and stem, RTJ flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated,. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE F4S
1 ½” and Smaller
Class 1500# (3705# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt F4Z
1 ½” and Smaller
Class 1500# (3705# CWP), FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
F4J 2” and Larger Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
F4W 2” and Larger Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, BW ends, SCH 160, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
CHECK F5S
1 ½” and Smaller
Class 1500# (3705# CWP), FS body (ASTM-A105), steel plate cover, Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
F5Z
1 ½” and Smaller
Class 1500# (3705# CWP), FS body (ASTM-A105), steel plate cover, Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 125 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK F5J 2” - 3” Class 1500#, FS body and cover (ASTM-A105), Trim 8, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
F5J 4” and Larger
Class 1500#, FS body and cover (ASTM-A105), Trim 8, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover.Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE F6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
GAUGE F9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
CHOKE F0J 1” – 10” Class 1500#, CS body (AISI 8620 or better), SS Trim, RTJ flanged ends per ASME B16.5. TECHNICAL DATA: CV Max. Temp Operation. Max Press Operation
Master Flo
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 126 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F3”
CLASS: ANSI 1500# SS, RTJ
SERVICE: PRODUCED GAS (WET OR CONDENSATE SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6
PIPE
SCH 160
THD (Note 4)/PE, SMLS BE, SMLS
ASTM-A312 TP 304
FLANGES
1500# RTJ Flange Bore to Match Pipe Wall
SW 1500# RTJ, WN
ASTM-A182 F 304
FITTINGS
6000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A182 F 304 ASTM-A403 WP 304
BRANCH (OLETS)
6000# SCH 160S
SW BW
ASTM-A182 F 304
VA
LV
ES
GATE N/A
BALL F3-2J, F3-2JF
PLUG N/A
GLOBE N/A
CHECK N/A F3-5J, F3-5JP
NEEDLE F3-6S, F3-6SFM N/A
BUTTERFLY N/A
GAUGE F3-9S N/A
BOLTING (Note 5)
Bolts: ASTM-A193 GR B8M Class 2 Thread and dimensions per ASME B16.5
Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts
GASKETS 1500# RTJ, Oval Ring, Stainless Steel material, Annealed (Flexitallic, Lamons, Wolar - USA ONLY. Carrara - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 3600
1. Maximum design conditions: 250 °F - 2845 PSIG (Group 2.1) 2. Valve elastomers in contact with process fluids shall be suitable for exposure to
Hydrogen Sulfide, Carbon Dioxide and Aromatics
200 3000
250 2845
300 2690
3. Wall thicknesses are based on allowable stresses per ASME B31.3 for 304 SS material
4. Use pipe threaded only for valves connections
5. For studbolts standard lenghts, see ANNEX No. 6
6. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 127 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL F3-2J 1 ½” and Smaller
Class 1500#, 316 SS body, ball and stem, filled TFE seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe per API 607. Test per API 598
KF Nutron PBV Velan WKM
F3-2JF 1 ½” and Smaller
Class 1500#, 316 SS body, ball and stem, filled TFE seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598
F3-2J 2” and Larger Class 1500#, 316 SS body, ball and stem, TFE seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
AOP Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
F3-2JF 2” and Larger Class 1500#, 316 SS body, ball and stem, TFE seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
CHECK F3-5J 2” - 3” Class 1500#, 316 SS body, Trim 12, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
F3-5J 4” and Larger Class 1500#, 316 SS body, Trim 12, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 128 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK F3-5JP 2” and Larger
Class 1500#, 316 SS body, piston and spring, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, bolted cap. Test per API 598
KF Eagle Norriseal Tom Wheatley
NEEDLE F3-6S 1” and Smaller
2000 PSI @ 400 F, bar stock body (316 SS), Teflon stem seat, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
F3-6SFM 1” and Smaller
2000 PSI @ 400 F, bar stock body (316 SS), Teflon stem seat, peek seat material, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE F3-9S ¾” and Smaller
4000 PSI @ 500 F, bar stock body (316 SS), Teflon packing, metal seat, one male and three female, needle port. Complete with bleeder valve and 316 SS plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 129 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F5”
CLASS: ANSI 1500# CS, RTJ
SERVICE: CORROSIVE PRODUCED OIL / WATER
SIZE 1/2 3/4 1 1 1/2 2 4 6 8 10 12 14 16 18 20 24
PIPE (Note 5)
SCH 160
SCH XXH SCH 160 SCH 160
Calculations required
THRD (Note 3)/PE BE, SMLS/ ERW-HFI
ASTM-A106 GR C ASTM-A106 GR C, API-5L X56
FLANGES
1500# RTJ Flange Bore to Match Pipe Wall
SW 1500# RTJ, WN
ASTM-A105 ASTM A-694 F56
FITTINGS
6000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A105 ASTM-A234 GR
WPC ASTM-A860 WPHY F56
BRANCH (OLETS)
6000# SCH 160 SCH 160
Calculations required
SW BW
ASTM-A105
VA
LV
ES
(N
ote
2)
GATE F5-1S F5-1J
BALL F5-2S, F5-2SF F5-2J, F5-2JF
PLUG N/A
GLOBE F5-4S F5-4J
CHECK F5-5S F5-5J
NEEDLE F5-6S N/A
BUTTERFLY N/A
GAUGE F5-9S N/A
CHOKE N/A N/A N/A
BOLTING (Note 6)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 1500# RTJ, Octagonal Ring, Soft Iron material, Cadmium Plated coated (Flexitallic, Lamons, Wolar - USA ONLY. Carrara - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 3705
1. Maximum design conditions: 250 °F - 3328 PSIG (Group 1.1) 200 3375
2. 1/2" and 3/4", F5-1S, F5-2S, F5-4S, F5-5S and XXS nipples may be used for vent, drain, sample and instrument service only
250 3328
3. Use pipe threaded only for valves connections
4. Flanges shall be used in lieu of unions
5. All welds in WT over 0.750” to be stress relieved per ASME B31.3
6. For studbolts standard lenghts, see ANNEX No. 6
7. For ANSI Pipe Schedules, see ANNEX No. 7
1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 130 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
F5-1S
1 ½” and Smaller
Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, graphite packing, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
F5-1J 2” – 3” Class 1500#, FS body and bonnet (ASTM- ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate. Handwheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
F5-1J 4” and Larger Class 1500#, FS body and bonnet (ASTM-A105), internally coated, Trim 12, HF stellated seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Gear operated. Design per API 600. Test per API 598
BALL F5-2S
1 ½” and Smaller
6000# MAWP, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Test per API 598
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
F5-2SF 1 ½” and Smaller
6000# MAWP, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 131 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL F5-2J 2” to 10” Class 1500#, FS body (ASTM-A105), 316 SS ball and stem, metal to metal seats, RTJ flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
12” and Larger
Class 1500#, FS body (ASTM-A350 LF2), 316 SS ball and stem, metal to metal seats, RTJ flanged ends per ASME B16.5, reduced port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
F5-2JF 2” to 10” Class 1500#, FS body (ASTM-A105), 316 SS ball and stem, metal to metal seats,, flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
12” and Larger
Class 1500#, FS body (ASTM-A350 LF2), 316 SS ball and stem, metal to metal seats, RTJ flanged ends per ASME B16.5, full port, gear operated, trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE F5-4S
1 ½” and Smaller
Class 1500#, FS body and bonnet (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
F5-4J 2” and Larger Class 1500#, FS body and bonnet (ASTM-A105) , Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 132 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “F5”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK F5-5S
1 ½” and Smaller
Class 1500#, FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598
AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
CHECK F5-5J 2” - 3” Class 1500#, FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
F5-5J 4” and Larger Class 1500#, FS body and cover (ASTM-A105), Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE F5-6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
F5-6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
GAUGE F5-9S 3/4” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 133 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “G”
CLASS: ANSI 1500# CS, RTJ
SERVICE: HOT HIGH PRESSURE WATER INJECTION
SIZE 1/2 3/4 1 1-1/2 2 4 6 8 10 12 16 20 24
PIPE
SCH 160 SCH 160 Calculation required
THD (Note 5)/PE BE, SMLS/ ERW-HFI
ASTM-A106 GR B, GALV ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 6)
FLANGES
1500# RTJ Flange Bore to Match Pipe Wall
SW 1500# RTJ, WN
ASTM-A105, GALV ASTM-A105, Internally Coated (Note 6)
FITTINGS
6000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A105, GALV ASTM-A234 GR WPB, Internally Coated (Note 6)
BRANCH (OLETS)
6000# SCH 160 SCH 160 Calculation required
SW BW
ASTM-A105 ASTM-A105, Internally Coated (Note 6)
VA
LV
ES
(N
ote
7)
GATE Use Ball
BALL G2S, G2SF, G2Z, G2ZF G2J, G2JF
PLUG N/A
GLOBE G4S, G4Z G4J
CHECK G5S, G5Z G5J
NEEDLE G6S N/A
BUTTERFLY N/A
GAUGE G9S N/A
BOLTING (Note 8)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME
B16.5 Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 1500# RTJ, Octagonal Ring, Soft Iron material, Cadmium Plated coated (Flexitallic, Lamons, Wolar - USA ONLY. Carrara - ITALY ONLY)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
NOTES: -20/100 3705
1. Maximum design conditions: 250 °F - 3332 PSIG (Group 1.1) 200 3395
2. This specification will be used Only for replacement in existing systems 250 3332
3. 1/2" and 3/4", G2S, G4S, G5S and XXS nipples may be used for vent, drain, sample and instrument service Only.
4. Flanges shall be used in lieu of unions
5. Use only threaded pipe for valves connections
6. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159
7. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond
8. For studbolts standard lenghts, see ANNEX No. 6
9. For ANSI Pipe Schedules, see ANNEX No. 7
10. For Internal Coating Specifications, see ANNEX No. 8
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 134 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “G”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL G2S 1-1/2” and Smaller
3395 PSI @ 200 F, FS body (ASTM-A105), Monel ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Floating ball. Fire safe. Test per API 598
KF Nutron PBV Velan WKM
G2Z 1-1/2” and Smaller
3395 PSI @ 200 F, FS body (ASTM-A105), Monel ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, reduced port, lever operated. Floating ball. Fire safe. Test per API 598
G2SF 1-1/2” and Smaller
3395 PSI @ 200 F, FS body (ASTM-A105), Monel ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Floating ball. Fire safe. Test per API 598
G2ZF 1-1/2” and Smaller
3395 PSI @ 200 F, FS body (ASTM-A105), Monel ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, full port, lever operated. Floating ball. Fire safe. Test per API 598
G2J 2” and Larger
Class 1500#, FS body (ASTM-A105), internally coated, 316 SS ball and stem, RTJ flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
AOP Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
G2JF 2” and Larger
Class 1500#, FS body (ASTM-A105), internally coated, 316 SS ball and stem, RTJ flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
GLOBE G4S 1-1/2” and Smaller
Class 1500# (3705# CWP), FS body (ASTM-A105), and bonnet, Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt G4Z 1-1/2” and
Smaller Class 1500# (3705# CWP), FS body (ASTM-A105), and bonnet, Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 135 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “G”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GLOBE G4J 2” and Larger Class 1500#, FS body and bonnet (ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
CHECK G5S 1-1/2” and Smaller
Class 1500# (3705# CWP), FS body (ASTM-A105), Trim 12, HF Stellite® seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
Bonney Forge DHV KF Eagle Tom Wheatley Velan
G5Z 1-1/2” and Smaller
Class 1500# (3705# CWP), FS body (ASTM-A105), Trim 12, HF Stellite® seats, socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
G5J 2” - 3” Class 1500#, FS body and cover (ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
G5J 4” and Larger Class 1500#, FS body and cover (ASTM-A105), internally coated, Trim 12, HF Stellite® seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE G6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
GAUGE G9S ¾” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 136 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “H”
CLASS: ANSI 2500# CS, RTJ
SERVICE: PRODUCED GAS (HOT OR DRY SERVICE)
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18
PIPE (Note 2)
SCH XXS 1.00 1.250 1.500 1.875 2.000 2.250 2.500
THD (Note 4)/PE BE, SMLS/ERW-HFI
ASTM-A106 GR B
ASTM-A106 GR C, API-5L GR X60
FLANGES
2500# RTJ Flange Bore to Match Pipe Wall
SW 2500# RTJ, WN FLANGELOK 2500#
SERIES WN
ASTM-A350 GR LF6 CL 2
FITTINGS
9000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A105 ASTM-A234 GR WPC, ASTM-A860 WPHY-60
Quenched & Tempered
BRANCH (OLETS)
9000# SCH XXS 1.00 1.250 1.500 1.875 2.000 2.250 2.500
SW BW
ASTM-A105
VA
LV
ES
GATE N/A H1J
BALL H2S H2X1 H2X2
H2J, H2JF
PLUG N/A
GLOBE N/A
CHECK N/A H5J
NEEDLE H6S N/A
BUTTERFLY N/A
GAUGE H9S N/A
BOLTING (Note 6)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 2500# RTJ, Oval Ring, Stainless Steel material, Annealed (Flexitallic, Lamons, Wolar - USA ONLY. Carrara - ITALY ONLY)
FLANGELOK SEAL RING Bore to Match Pipe
NOTES: PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5 1. Maximum design conditions: 250 °F - 6160 PSIG (Group 1.2)
2. Threaded piping and valves (3/4” max) are allowed on instrument connections only
A flanged isolation valve is to be installed upstream of the threaded connections Threaded piping to be XXS (3/4” max)
-20/100 6250
200 6250
250 6160
3. The MDMT must be verified for all ASTM-106 B/C, API-5L X60, ASTM-A105 and
ASTM-A234 WPC materials with a wall thickness greater than 0.500”.
4. Use pipe threaded only for valves connections
5. Vents and drains shall be 2” flanged.
6. For studbolts standard lenghts, see ANNEX No. 6
7. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 137 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “H”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE
H1J 2” and Larger Class 2500# (6250 PSIG @ 100 °F), Forged CS body and bonnet (ASTM-A350 GR LF3), Trim 8, HF Stellite® seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Gear operated. Design per API 600. Test per API 598
Bonney Forge Edwards KF
BALL H2S
3/4” and Smaller 10000# CWP (6250 PSIG @ 100 °F / 6000 PSIG @ 300 °F), Forged Steel body, 316 SS ball and stem, Peek soft seat, EPDM seals, all elastomeric seats and seals must be ED resistant, compact valve, bolt-on female NPT connections on both ends, lever operated, bolted body construction, replaceable seat, block and bleed. Fire safe per API 6FA. Design and test per API 6D
Alco FMC Jamesbury Velan
H2X1 1” – 1 ½” 10000# CWP (6250 PSIG @ 100 °F / 6000 PSIG @ 300 °F), Forged Steel body, 316 SS ball and stem, Peek soft seat, EPDM seals, all elastomeric seats and seals must be ED resistant, compact valve, bolt-on female SW connection on one end and bolt-on ½” FNPT connection on other end, lever operated, bolted body construction, replaceable seat, block and bleed. Fire safe per API 6FA. Design and test per API 6D
H2X2 1” – 1 ½” 10000# CWP (6250 PSIG @ 100 °F / 6000 PSIG @ 300 °F), Forged Steel body, 316 SS ball and stem, Peek soft seat, EPDM seals, all elastomeric seats and seals must be ED resistant, compact valve, bolt-on female SW connection on one end and bolt-on blind flange on other end, lever operated, bolted body construction, replaceable seat, block and bleed. Fire safe per API 6FA. Design and test per API 6D
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 138 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “H”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL H2J 2” and Larger Class 2500# (6250 PSIG @ 100 °F / 6000 PSIG @ 300 °F), Forged Steel body (ASTM-A350 GR LF3), 316 SS ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, reduced port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
Cameron Grove KF Nutron PBV TK Velan
H2JF 2” and Larger Class 2500# (6250 PSIG @ 100 °F / 6000 PSIG @ 300 °F), Forged Steel body (ASTM-A350 GR LF3), 316 SS ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, full port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
CHECK H5J 2” - 3” Class 2500# (6250 PSIG @ 100 °F / 6000 PSIG @ 300 °F), Forged Steel body (ASTM-A350 GR LF3), Trim 12, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted bonnet. Fire safe per API 6FD. Design and test per API 6D
KF Tom Wheatley Wheatley
H5J 4” and Larger Class 2500# (6250 PSIG @ 100 °F / 6000 PSIG @ 300 °F), Forged Steel body (ASTM-A350 GR LF3), Trim 12, HF Stellite® seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted bonnet. Body drain ½” NPT. Fire safe per API 6FD. Design and test per API 6D
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 139 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “H”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
NEEDLE H6S 1” and Smaller 10000# CWP, bar stock body (316SS), Teflon packing, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
GAUGE H9S ¾” and Smaller 10000# CWP, bar stock body (316 SS), Teflon stem seat, one male and three female, needle port, integral seat. Complete with bleeder valve and 316 SS plugs
AGCO
HEX
Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 140 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “H3”
CLASS: ANSI 2500# SS, HUB
SERVICE: PRODUCED GAS (WET OR CONDENSATE SERVICE)
SIZE 1/2 3/4 1 1 ½ 2 3 4 6
PIPE
SCH XXS 0.750 1.125
PE BE, SMLS
ASTM-A312 TP 304
HUBS
Size 1 GR 4 1 GR 5 1 ½ GR 11 2 GR 14 3 GR 23 4 GR 31 6 GR 46
PN 53437D 53447D 53234D 52442D 52824D 53848D 52854D 55891D
Desc. GRAYLOC HUB, BW
Mat. ASTM-A182 F 316
CLAMPS
Size 1 1 ½ 2 2 ½-3 4 6
PN 50163WB 48501WB 48502WB 48503WB 48504WB A90059-6WB
Desc. GRAYLOC CLAMP WITH BOLTING
Mat. ASTM-A182 F 316
FITTINGS
9000# Wall Thickness to Match Pipe
SW BW, SMLS
ASTM-A182 F 304 ASTM-A403 WP 304
VA
LV
ES
GATE N/A
BALL H3-2GF H3-2G, H3-2GF
PLUG N/A
GLOBE N/A
CHECK H3-5G H3-5G, H3-5GP
NEEDLE H3-6S N/A
BUTTERFLY N/A
GAUGE H3-9S N/A
BOLTING (Note 3)
Bolts: ASTM-A193 GR B8 Cl 1 Thread and dimensions per GRAYLOC Specifications Nuts: ASTM-A194 GR 8, Heavy Hex Nuts
SEALS
Size 4 5 11 14 23 31 46
PN 51267N 51268N 51270N 51272N 51284N 51276N 66225N
Desc. GRAYLOC SEAL RING
Mat. SS AISI 630 (17-4 PH), MoS2 with Graphite Coated
NOTES: PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5 1. Maximum design conditions: 250 °F - 4910 PSIG
2. Valve elastomers in contact with process fluids shall be suitable for exposure to wet
Carbon Dioxide.
-20/100 6000
200 5160
3. For ANSI Pipe Schedules, see ANNEX No. 7 250 4910
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 141 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “H3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL H3-2GF 1 ½” and Smaller
Class 2500#, 316 SS body, ball and stem, Teflon seals, Grayloc hub ends (hub bore to match pipe ID), full port, lever operated. Floating ball. Fire safe per API 607. Tscarevest per API 598
FMC Nutron TK Velan
H3-2G 2” and Larger Class 2500#, 316 SS body, ball and seats, stem and trunnion, peek seat inserts, EPDM seals, Grayloc hub ends (hub bore to match pipe ID), reduced port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
Cameron FMC Grove KF PBV TK Velan
H3-2GF 2” and Larger Class 2500#, 316 SS body, ball and seats, stem and trunnion, peek seat inserts, EPDM seals, Grayloc hub ends (hub bore to match pipe ID), full port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
CHECK H3-5G 1 ½” and Smaller
Class 2500#, 316 SS body, Trim 12, HF Stellite® seats ,PTFE seals, all elastomeric seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), horizontal swing, bolted bonnet. Design per API 602. Test per API 598
KF Tom Wheatley Wheatley
2” - 3” Class 2500#, 316 SS body, Trim 12, HF Stellite® seats PTFE seals, all elastomeric seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), swing check, horizontal or vertical service, bolted bonnet. Fire safe per API 6FD. Design and test per API 6D
4” and Larger Class 2500#, 316 SS body, Trim 12, HF Stellite® seats PTFE seals, all elastomeric seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), swing check, horizontal or vertical service, bolted bonnet. Body drain ½” NPT. Fire safe per API 6FD. Design and test per API 6D
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 142 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “H3”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK H3-5GP 1 ½” and Larger Class 2500#, 316 SS body, Trim 12, HF Stellite® seats PTFE seals, all elastomeric seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), piston check, bolted bonnet. Fire safe per API 6FD. Design and test per API 6D
Bonney Forge Daniel KF Norriseal
NEEDLE H3-6S 1” and Smaller 10000# CWP, bar stock body (316SS), Teflon packing, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
GAUGE H3-9S ¾” and Smaller 10000# CWP, bar stock body (316 SS), Teflon stem seat, one male and three female, needle port, integral seat. Complete with bleeder valve and 316 SS plugs
AGCO HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 143 of 196
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SPECIFICATION “H4”
CLASS: ANSI 2500# DUPLEX, HUB
SERVICE: PRODUCED GAS
SIZE 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6
PIPE
SCH 80S 160
PE BE
ASTM-A790 S31803 Duplex, SMLS (P 10H – G 1)
HUBS
Size N/A
PN N/A
Desc. GRAYLOC HUB, BW, Bore to Match Pipe Wall
Mat. ASTM-A182 F51 (P 10H – G 1)
CLAMPS
Size N/A
PN N/A
Desc. GRAYLOC CLAMP WITH BOLTING
Mat. ASTM-A182 F51 (P 10H – G 1)
FITTINGS
Wall Thickness to Match Pipe
SW, SMLS BW, SMLS
ASTM-A182 F51 (P 10H – G 1) ASTM-A815 S31803, CLASS WP-S (P 10H – G 1)
VA
LV
ES
GATE N/A
BALL H4-2GF
PLUG N/A
GLOBE N/A
CHECK N/A
NEEDLE N/A
BUTTERFLY N/A
GAUGE N/A
BOLTING (Note 3)
Bolts: ASTM-A193 GR B8 CL 1 Thread and dimensions per GRAYLOC Specifications Nuts: ASTM-A194 GR 8, Heavy Hex Nuts
SEALS
Size N/A
PN N/A
Desc. GRAYLOC SEAL RING
Mat. SS AISI 630 (17-4 PH), MoS2 with Graphite Coated
NOTES:
1. Maximum design conditions: 200 °F - 6200 PSIG (Group 2.8) 2. Threaded joints shall be used only for instrumentation, vent, drains and similar purposes,
and shall be not larger than DN 15 (NPS ½”)
PRESS./TEMP. RATINGS
°F PSIG REF. ASME B16.5
-20/100
6250
200 6200
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 144 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “H4”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL H4-2GF 1 ½” and Smaller
Class 2500#, forged duplex ASTM-A182 F51 body, ball and stem, seats and seals must be ED resistant, Grayloc Hub ends (hub bore to match pipe ID), full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598
ALCO HI-TEK
2” – 6” Class 2500#, forged duplex ASTM-A182 F51 body, ball and seats, stem and trunnion, seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), full port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
ALCO HI-TEK
H4-2G 2” – 6” Class 2500#, forged duplex ASTM-A182 F51 body, ball and seats, stem and trunnion, seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), reduced port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D
ALCO HI-TEK
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 145 of 196
The information in this document is the exclusive property of PETROAMAZONAS EP and should not be used for other purposes than those specified.
SPECIFICATION “J”
CLASS: ANSI 150# CS, RF
SERVICE: INSTRUMENT AIR / UTILITY AIR / UTILITY WATER
SIZE 1/2 3/4 1 2 3 3 1/2 4 6 8 10 12 16 20 24
PIPE (Note 2)
SCH 160 SCH 80 STD
THD, SMLS BE, SMLS / ERW-HFI
ASTM-A53 GR B, GALV T&C ASTM-A53 GR B, API-5L GR B
FLANGES
150# RF Flange Bore to Match Pipe Wall
THD 150# RF, WN
ASTM-A105, GALV ASTM-A105
FITTINGS
3000# Wall Thickness to Match Pipe
THD BW, SMLS
ASTM-A105, GALV ASTM-A234 GR WPB
BRANCH (OLETS)
N/A
STD
BW
ASTM-A105
VA
LV
ES
GATE J1S J1R
BALL J2S, J2SF J2R, J2RF
PLUG N/A
GLOBE J4S J4R
CHECK J5S J5R
NEEDLE J6S, J6SFM N/A
BUTTERFLY N/A J7RL, J7RW
GAUGE J9S
BOLTING (Note 3)
Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts
GASKETS 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style RW – USA ONLY. Carrara Style SWC - ITALY ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 285
1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 200 260
2. All galvanized piping shall be painted externally after fabrication according to Specification: PAM-EC-50-SP-001 “Coating Specification”
250 245
3. For studbolts standard lenghts, see ANNEX No. 6
4. For ANSI Pipe Schedules, see ANNEX No. 7
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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SPECIFICATION “J”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
GATE J1S
3” and Smaller
Class 800# (1975# CWP), FS body and bonnet, (ASTM-A105), Trim 8,HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DSI Newco Smith Velan Vogt
J1R 3 ½” – 4” Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth
J1R 6” and Larger Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8. HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598
BALL J2S
3” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598.
AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM
J2SF
3” and Smaller
1440 PSI @ 100 F, FS body (ASTM-A105), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598.
J2R 3 ½” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem. RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated, Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant Velan TK WKM
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 147 of 196
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SPECIFICATION “J”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BALL J2RF 3 ½” – 6” Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 or ASME 16.34
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant Velan TK WKM
J2R 8” and Larger Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM
J2RF 8” and Larger Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D
GLOBE
J4S
3” and Smaller
Class 800# (1975# CWP), FS body and bonnet (ASTM-A105), Trim 8, HF Stellite® seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598
Bonney Forge DHV DSI Newco Smith Velan Vogt
J4R 3 ½” and Larger
Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598
Bonney Forge Crane DSI MTS Newco Powell Velan Walworth
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 148 of 196
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SPECIFICATION “J”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK J5S
3” and Smaller
Class 800# (1975# CWP), FS body (ASTM-A105), steel plate cover, Trim 8, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598
AOP Balon Bonney Forge DSI DHV KF Eagle Newco Tom Wheatley Velan Vogt Wheatley
J5R 3 ½” Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598
AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley
J5R 4” and Larger Class 150#, CS body and cover (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF Stellite® seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598
NEEDLE J6S 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
J6SFM 1” and Smaller
6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
BUTTER-FLY
J7RL 3 ½” and Larger
Class 150#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant Velan
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 149 of 196
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SPECIFICATION “J”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
BUTTER-FLY
J7RW 3 ½” and Larger
Class 150#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598
Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant Velan
GAUGE J9S ¾” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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SPECIFICATION “L”
CLASS: ANSI 150# CS, FF
SERVICE: FIREWATER
SIZE 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 16 20 24
PIPE (Note 2)
SCH 160 SCH 80 STD
THD, GALV BE, SMLS/ ERW-HFI
ASTM-A106 GR B ASTM-A106 GR B, API-5L GR B, ASTM-A53 GR B
FLANGES
150# FF Flange Bore to Match Pipe Wall
THD 150# FF, WN
ASTM-A105, GALV ASTM-A105
FITTINGS
3000# Wall Thickness to Match Pipe
THD BW, SMLS
ASTM-A105, GALV ASTM-A234 GR WPB
BRANCH (OLETS)
N/A
STD
BW
ASTM-A105
VA
LV
ES
GATE L1S L1F
BALL L2S Use Gate
PLUG N/A
GLOBE L4S L4F
CHECK L5S L5W
NEEDLE L6S N/A
BUTTERFLY N/A L7FL, L7FW
GAUGE L9S N/A
BOLTING (Note 3)
Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Thread and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts
GASKETS 150# FF, Thk 1/8", Comp. Non-asbestos, Synthetic fiber with NBR binder (Flexitallic, Lamons, Garlock - USA ONLY)
PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5
NOTES: -20/100 285
1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 200 260
2. All galvanized piping shall be painted externally after fabrication according to Specification: PAM-EC-50-SP-001 “Coating Specification”
250 245
3. For studbolts standard lenghts, see ANNEX No. 6
4. For ANSI Pipe Schedules, see ANNEX No. 7
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 151 of 196
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SPECIFICATION “L”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
ANGLE VALVE
2 1/2" Angle Hose Valve – Female NPT inlet x Male hose NH thread outlet, for use as fire hose outlet connection, Cast brass (Polished brass, rough chrome plated or polished chrome plated), 300 PSI, UL listed/FM Approved, shall include Cap with Chain
NFPA Member Brands
GATE
L1S 3” and Smaller Class 300# (600# CWP), cast bronze body and bonnet (ASTM-B62), bronze stem, threaded ends per ASME B1.20.1, OS&Y, union bonnet, solid wedge disc. Hand wheel operated. Test per API 598. UL/FM
Crane DSI Fairbanks Velan Vogt Walworth
L1F 4” Class 125#, cast iron body and bonnet (ASTM-A126 Class B), bronze stem, FF flanged ends per ASME B16.1, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. Test per API 598. UL/FM
Crane DSI Fairbanks Velan Walworth
L1F 6” and Larger 125# ANSI, cast iron body and bonnet (ASTM-A126 Class B), bronze stem, FF flanged ends per ASME B16.1, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. Test per API 598. UL/FM
BALL L2S 3” and Smaller 285 PSIG @ 100 F, cast bronze body (ASTM-B62), bronze ball and stem, Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Test per API 598
AOP Jamesbury Nibco Quadrant
GLOBE L4S 3” and Smaller Class 300# (600# CWP), cast bronze body and bonnet (ASTM-B62), bronze stem, threaded ends per ASME B1.20.1, OS&Y, union bonnet. Hand wheel operated. Test per API 598
Crane
DSI
Fairbanks
Powell Smith Vogt
L4F 4” and Larger 125# ANSI, cast iron body and bonnet (ASTM-A126 Class B), bronze trim, FF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Test per API 598
Crane DSI Fairbanks Velan Walworth
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 152 of 196
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SPECIFICATION “L”
TYPE TAG SIZE DESCRIPTION ACCEPTABLE
BRANDS
CHECK L5S
3” and Smaller Class 300# (600# CWP), bronze body and cap (ASTM-B62), bronze disc, threaded ends per ASME B1.20.1, horizontal swing, screwed cover. Test per API 598. UL/FM
Bonney Forge
Crane
DSI Fairbanks
Nibco KF Eagle Wheatley
L5W 4” and larger 150# ANSI, cast iron body (ASTM-A126 Class B), aluminum bronze plates, monel spring, 316 SS shaft, Viton seal. Duo-Chek (wafer type). Test per API 598. UL/FM
Crane KF Eagle Mueller
NEEDLE L6S 1” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105
AGCO Balon KF NOSHOK Swagelok
BUTTER-FLY
L7FL 4” and Larger 285 PSIG min CWP, ductile iron body, bronze or nickel plated iron disc, 316 SS shaft, Viton seat, lug type to mate with FF flanges, according to API 609. Hand wheel operated. Test per API 598
Bray
Center Line
Demco Flow seal Keystone KF Norris L7FW 4” and Larger 285 PSIG min CWP, ductile iron body,
bronze or nickel plated iron disc, 316 SS shaft, Viton seat, wafer type to mate with FF flanges, according to API 609. Hand wheel operated. Test per API 598
GAUGE L9S ¾” and Smaller 6000 PSI @ 200 F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug
AGCO AOP HEX Swagelok
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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15 ANNEXES
ANNEX No. 1: STRAINERS
ANNEX No. 2: ACCESS FITTINGS
ANNEX No. 3: INSULATING KITS
ANNEX No. 4: BLEED RINGS
ANNEX No. 5: GASKETS
ANNEX No. 6: BOLTS DIMENSIONS
ANNEX No. 7: ANSI PIPE SCHEDULES (CS & SS) [in]
ANNEX No. 8: INTERNAL COATING
ANNEX No. 9: API FLANGES
ANNEX No. 10: U-BOLTS DIMENSIONS
ANNEX No. 11: FBE EXTERNAL COATING
ANNEX No. 12: OVAL & OCTOGONAL RINGS
ANNEX No. 13: ACRYLIC THREAD SEALANT DATA SHEETS
ANNEX No. 14: GLOSSARY
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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ANNEX No. 1: STRAINERS A1.1 TEMPORARY CONE STRAINERS DESCRIPTION: 1. Type of Strainer Required 2. Line Size: 3/4” – 36” 3. Mating Flange Rating: 150# - 1500# 4. Flange face type: RF, FF, RTJ 5. Length Required. If necessary 6. Material of Construction 7. Wire Mesh & Material if required
Example: TEMPORARY CONE STRAINERS FOR 10" LINE SIZE, 300#, FLANGE TYPE RF WITH 20 MESH (1/32" OPENINGS). CS BODY. 316 SS MESH. MODEL: WEAMCO TYPE CWO A1.2 STRAINERS TYPE “Y” DESCRIPTION: 1. Type of Strainer Required 2. Line Size: 3/4” – 36” 3. Mating Flange Rating: 150# - 1500# 4. Flange face type: RF, FF, RTJ 5. Mesh (Screen) 6. Material of Construction 7. Body drain
Example: STRAINER, TYPE "Y", 10" DIAM, 150#, RF FLANGED ENDS, 316 SS 1/16" PERFORATED SCREEN (MESH 12), CS BODY. 2" NPT FOR BODY DRAIN. VENDOR MODELS: MUELLER, WEAMCO, IFC, TITAN A1.3 STRAINERS TYPE “BASKET” DESCRIPTION: 1. Type of Strainer Required 2. Line Size: 3/4” – 36” 3. Mating Flange Rating: 150# - 1500# 4. Flange face type: RF, FF, RTJ 5. Mesh (Screen) 6. Material of Construction 7. Body drain Example: BASKET STRAINER, 2" DIAM, 150#, RF FLANGED ENDS, 316 SS 1/16" PERFORATED SCREEN (MESH 12), 316 SS BODY. 1" NPT FOR BODY DRAIN. VENDOR MODELS: MUELLER, WEAMCO, IFC, TITAN
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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ANNEX No. 2: ACCESS FITTINGS A2.1 FOR CHEMICAL INJECTION USE CHEMICAL INJECTION QUILL – KENKO KINJ model or similar
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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A2.2 FOR SAMPLING CONNECTIONS DESCRIPTION: ROHRBACK COSASCO MODEL 57. TWO-INCH SYSTEM ACCESS FITTING ASSEMBLIES WITH SOLID PLUG, NON TEE BODY STYLE. MODEL: 57-141-0-72-S31600-1
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 157 of 196
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BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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ANNEX No. 3: INSULATING KITS A3.1 FOR STANDARD APPLICATIONS (SERVICE TEMPERATURE UP TO 302°F) DESCRIPTION: 2" INSULATING KIT, ANSI 300# RF, GPT VCS TYPE, G-10 GASKET, TEFLON (SPRING-ENERGIZED) SEAL, WITH COMPLETE SET OF GRE INSULATING FULL LENGHT SLEEVES, GRE INSULATING WASHER AND ZPS WASHERS (FOR 2" ANSI 300#, FLANGE RF). A3.2 FOR HIGH TEMPERATURE APPLICATIONS (e.g. HOT OIL SERVICE UP TO 392°F) DESCRIPTION: 2" INSULATING KIT, ANSI 300# RF, GPT VCS TYPE, G-11 GASKET, PTFE (SPRING-ENERGIZED) SEAL, WITH COMPLETE SET OF NOMEX® INSULATING FULL LENGHT SLEEVES, G-3 INSULATING WASHER AND ZPS WASHERS (FOR 2" ANSI 300#, FLANGE RF).
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 160 of 196
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 161 of 196
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 162 of 196
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 163 of 196
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ANNEX No. 4: BLEED RINGS DESCRIPTION: BLEED RING, 4" DIAM RF, CLASS 300#, CS ASTM-A105 OR ASTM-A516 GR 70, DRAINAGE ORIFICE 3/4" DIAM NPT BLEED RINGS FOR ANSI 150 RF, 300 RF, 600 RF, 900 RF and 1500 RF
NPS [in]
B FOR RF [in]
A FOR RF [in] WEIGHT FOR RF [Lb]
CL150 CL300 CL600 CL900 CL1500 CL150 CL300 CL600 CL900 CL1500
1 1 1/4 2 1/2 2 3/4 2 3/4 3 3 2 2 2 3 3
1 1/2 1 7/8 3 1/4 3 5/8 3 5/8 3 3/4 3 3/4 3 3 3 4 4
2 2 5/16 4 4 1/4 4 1/4 5 1/2 5 1/2 4 5 5 9 9
2 1/2 2 3/4 4 3/4 5 5 6 3/8 6 3/8 5 6 6 11 11
3 3 5/8 5 1/4 5 3/4 5 3/4 6 1/2 6 3/4 6 8 8 11 12
4 4 5/8 6 3/4 7 7 1/2 8 8 1/8 9 11 13 16 16
6 6 3/4 8 5/8 9 3/4 10 3/8 11 1/4 11 12 19 23 30 28
8 8 1/2 10 7/8 12 12 1/2 14 13 3/4 18 27 31 44 42
10 10 5/8 13 1/4 14 1/8 15 5/8 17 17 24 32 47 62 62
12 12 3/4 16 16 1/2 17 7/8 19 1/2 20 3/8 37 43 57 77 89
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
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ANNEX No. 5: GASKETS
A5.1 FOR CS SPECIFICATIONS (150#, 300# and 600#; RF) DESCRIPTION: 3" GASKET, 300# RF, THK 1/8”, 316 SS SPIRAL WOUND, FILLER MATERIAL: FLEXIBLE GRAPHITE (FG) WITH CS OUTER RING. DIMENSIONS PER ANSI B16.20/21 (FLEXITALLIC STYLE CG, LAMONS STYLE WR, GARLOCK STYLE RW – USA ONLY. CARRARA STYLE SWC – ITALY ONLY) A5.2 FOR SS SPECIFICATIONS (150#, 300# and 600#; RF) DESCRIPTION: 3" GASKET, 300# RF, THK 1/8”, 316 SS SPIRAL WOUND, FILLER MATERIAL: FLEXIBLE GRAPHITE (FG) WITH SS OUTER RING. DIMENSIONS PER ANSI B16.20/21 (FLEXITALLIC STYLE CG, LAMONS STYLE WR, GARLOCK STYLE RW – USA ONLY. CARRARA STYLE SWC – ITALY ONLY) A5.3 FOR CS SPECIFICATIONS (150#; FF) DESCRIPTION: 3" GASKET, 150# FF, THK 1/8", COMP. NON-ASBESTOS, SYNTHETIC FIBER WITH NBR BINDER. DIMENSIONS PER ANSI B16.20/21 (FLEXITALLIC, LAMONS, GARLOCK - USA ONLY) A5.4 FOR CS SPECIFICATIONS (900# and 1500#; RTJ) DESCRIPTION: 3" GASKET, 1500# / 900# RTJ, OCTAGONAL RING, SOFT IRON MATERIAL, CADMIUM PLATED COATED (FLEXITALLIC, LAMONS OR WOLAR – USA ONLY. CARRARA – ITALY ONLY) A5.5 FOR SS SPECIFICATIONS (900# and 1500#; RTJ) DESCRIPTION: 3" GASKET, 1500# / 900# RTJ, OVAL RING, STAINLESS STEEL MATERIAL, ANNEALED (FLEXITALLIC, LAMONS OR WOLAR – USA ONLY. CARRARA – ITALY ONLY) A5.6 FOR PIPELINES (300# and 600#; RF) DESCRIPTION: 3" GASKET, 300# RF, RING 1/8”, 316 SS SPIRAL WOUND, FILLER MATERIAL: FLEXIBLE GRAPHITE (FG) WITH CS OUTER AND INNER RING (FLEXITALLIC STYLE CGI, LAMONS STYLE WRI, GARLOCK STYLE RWI – USA ONLY. CARRARA STYLE SWC/I – ITALY ONLY)
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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ANNEX No. 6: BOLTS DIMENSIONS
150# RF 300# RF
SIZ
E
# B
OLT
S
STUD BOLT SIZE
SIZ
E
# B
OLT
S
STUD BOLT SIZE
DIA
M
LG
DIA
M
LG
½" 4 ½ 2 ½ ½" 4 ½ 2 ¾
¾" 4 ½ 2 ¾ ¾" 4 ⅝ 3 ¼
1" 4 ½ 2 ¾ 1" 4 ⅝ 3 ¼
1 ½" 4 ½ 3 1 ½" 4 ¾ 3 ¾
2" 4 ⅝ 3 ½ 2" 8 ⅝ 3 ¾
2 ½" 4 ⅝ 3 ¾ 2 ½" 8 ¾ 4 ¼
3" 4 ⅝ 3 ¾ 3" 8 ¾ 4 ½
4" 8 ⅝ 3 ¾ 4" 8 ¾ 4 ¾
6" 8 ¾ 4 ¼ 6" 12 ¾ 5
8" 8 ¾ 4 ½ 8" 12 ⅞ 5 ¾
10" 12 ⅞ 4 ¾ 10" 16 1 6 ½
12" 12 ⅞ 5 12" 16 1 ⅛ 7
14" 12 1 5 ½ 14" 20 1 ⅛ 7 ¼ 16" 16 1 5 ½ 16" 20 1 ¼ 7 ¾
18" 16 1 ⅛ 6 18" 24 1 ¼ 8
20" 20 1 ⅛ 6 ½ 20" 24 1 ¼ 8 ¼
24" 20 1 ¼ 7 24" 24 1 ½ 9 ¼
SE
RIE
S A
26" 24 1 ¼ 7 ½
SE
RIE
S A
26" 28 1 ⅝ 10 ½
28” 28 1 ¼ 7 ½ 28” 28 1 ⅝ 11
30” 28 1 ¼ 7 ¾ 30” 28 1 ¾ 11 ¾
36” 32 1 ½ 8 ¾ 36” 32 2 13 ¼
42” 36 1 ½ 9 ¼ 42” 36 1 ⅝ 14 ¼
600# RF 900# RF/RTJ
SIZ
E
# B
OLT
S
STUD BOLT SIZE
SIZ
E
# B
OLT
S
STUD BOLT SIZE
DIA
M
LG
DIA
M
LG
½" 4 ½ 3 ¼ ½" 4 ¾ 4 ½
¾" 4 ⅝ 3 ¾ ¾" 4 ¾ 4 ¾
1" 4 ⅝ 3 ¾ 1" 4 ⅞ 5 ¼
1 ½" 4 ¾ 4 ½ 1 ½" 4 1 5 ¾
2" 8 ⅝ 4 ½ 2" 8 ⅞ 6
2 ½" 8 ¾ 5 2 ½" 8 1 6 ½
3" 8 ¾ 5 ¼ 3" 8 ⅞ 6
4" 8 ⅞ 6 4" 8 1 ⅛ 7
6" 12 1 7 6" 12 1 ⅛ 8
8" 12 1 ⅛ 7 ¾ 8" 12 1 ⅜ 9
10" 16 1 ¼ 8 ¾ 10" 16 1 ⅜ 9 ½
12" 20 1 ¼ 9 12" 20 1 ⅜ 10 ¼
14" 20 1 ⅜ 9 ½ 14" 20 1 ½ 11 ¼
16" 20 1 ½ 10 ¼ 16" 20 1 ⅝ 11 ¾
18" 20 1 ⅝ 11 18" 20 1 ⅞ 13 ½
20" 24 1 ⅝ 11 ½ 20" 20 2 14 ½
24" 24 1 ⅞ 13 ¼ 24" 20 2 ½ 18 ¼
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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ANNEX No. 6: BOLTS DIMENSIONS
1500# RTJ 2500# RTJ
SIZ
E
# B
OLT
S
STUD BOLT SIZE
SIZ
E
# B
OLT
S
STUD BOLT SIZE
DIA
M
LG
DIA
M
LG
½" 4 ¾ 4 ½ ½" 4 ¾ 5
¾" 4 ¾ 4 ¾ ¾" 4 ¾ 5 ¼
1" 4 ⅞ 5 ¼ 1" 4 ⅞ 5 ¾
1 ½" 4 1 5 ¾ 1 ½" 4 1 ⅛ 7
2" 8 ⅞ 6 2" 8 1 7 ¼
2 ½" 8 1 6 ½ 2 ½" 8 1 ⅛ 8 ¼
3" 8 1 ⅛ 7 ¼ 3" 8 1 ¼ 9 ¼
4" 8 1 ¼ 8 4" 8 1 ½ 10 ½
6" 12 1 ⅜ 10 ¾ 6" 8 2 14 ¼
8" 12 1 ⅝ 13 8" 12 2 15 ¾
10" 12 1 ⅞ 13 ¾ 10" 12 2 ½ 20 ¼
12" 16 2 15 ½ 12" 12 2 ¾ 22 ¼
14" 16 2 ¼ 17
16" 16 2 ½ 18 ¾
18" 16 2 ¾ 21
20" 16 3 22 ½
24" 16 3 ½ 25 ¾
BOLTS DIMENSIONS FOR GRAYLOC CONNECTIONS
2500# HUB
SIZ
E
# B
OLT
S
STUD BOLT SIZE
DIA
M
LG
1/2" 4 1/2 3 1/2
3/4" 4 1/2 3 1/2
1" 4 1/2 3 1/2
1 1/2" 4 5/8 5
2" 4 3/4 5 1/4
3" 4 3/4 6
4" 4 7/8 7
6" 4 1 1/8 9 3/8
NOTE: FOR INSULATING KITS, THE LENGTH OF STUD BOLTS INCREASES:
KITS UP TO 6 ", INCREASE 1"
KITS OVER 6 ", INCREASE 1.5"
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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ANNEX No. 7: ANSI PIPE SCHEDULES (CS & SS) [in]
PIPE SIZE
OD 10 10S 20 30 STD
& 40S
40 60 XS & 80S
80 100 120 XXS 160
½ 0.840 0.083 0.083 0.109 0.109 0.147 0.147 0.294 0.188
¾ 1.050 0.083 0.083 0.113 0.113 0.154 0.154 0.308 0.219
1 1.315 0.109 0.109 0.133 0.133 0.179 0.179 0.358 0.250
1 ¼ 1.660 0.109 0.109 0.140 0.140 0.191 0.191 0.382 0.250
1 ½ 1.900 0.109 0.109 0.145 0.145 0.200 0.200 0.400 0.281
2 2.375 0.109 0.109 0.154 0.154 0.218 0.218 0.436 0.344
2 ½ 2.875 0.120 0.120 0.203 0.203 0.276 0.276 0.552 0.375
3 3.500 0.120 0.120 0.216 0.216 0.300 0.300 0.600 0.438
4 4.500 0.120 0.120 0.237 0.237 0.281 0.337 0.337 0.438 0.674 0.531
6 6.625 0.134 0.134 0.203 0.280 0.280 0.432 0.432 0.562 0.684 0.719
8 8.625 0.148 0.148 0.250 0.277 0.322 0.322 0.406 0.500 0.500 0.594 0.719 0.875 0.906
10 10.75 0.165 0.165 0.250 0.307 0.365 0.365 0.500 0.500 0.5940 0.719 0.844 1.000 1.125
12 12.75 0.180 0.180 0.250 0.330 0.375 0.406 0.562 0.500 0.688 0.844 1.000 1.000 1.312
14 14.0 0.188 0.250 0.312 0.375 0.375 0.438 0.594 0.500 0.750 0.938 1.094 1.406
16 16.0 0.188 0.250 0.312 0.375 0.375 0.500 0.656 0.500 0.844 1.031 1.219 1.594
18 18.0 0.188 0.250 0.312 0.438 0.375 0.562 0.750 0.500 0.938 1.156 1.375 1.781
20 20.0 0.219 0.250 0.375 0.500 0.375 0.594 0.812 0.500 1.031 1.281 1.500 1.969
22 22.0 0.250 0.375 0.500 0.375 0.875 0.500 1.125 1.375 1.625 2.125
24 24.0 0.250 0.250 0.375 0.562 0.375 0.688 0.969 0.500 1.219 1.531 1.812 2.344
26 26.0 0.312 0.500 0.625 0.375 0.500
28 28.0 0.312 0.500 0.625 0.375
30 30.0 0.312 0.312 0.500 0.625 0.375 0.500
36 36.0 0.312 0.500 0.625 0.375 0.750 0.500
42 42.0 0.375 0.375 0.500 0.500
48 48.0 0.375 0.375 0.500 0.500
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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ANNEX No. 8: INTERNAL COATING A8.1 PLASITE 7159
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Standard Specification for Pipe, Valves & Fittings
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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A8.2 ENDURO BOND ENDURO-BONDTM Properties
An exceptional group of engineered thermal polymers allowing the process engineer greater versatility with a single material. ENDURO-BONDTM is characterized by flexibility and good retention of mechanical properties. ENDURO-BONDTM meets the demands of the modern materials and corrosion engineer.
Dimensional Stability Low coefficients of thermal expansion Low creep Low water absorption
Mechanical Properties High strength Wear resistant, excellent High strength/weight ratio
Thermal Properties Excellent long-term aging characteristics Heat deflection temperatures greater than 500°F
Chemical Resistance Stability at elevated temperatures. Resistant to a broad range of solvents, mineral and organic acids, alkalis and corrosive waters.
Processing Highly predictable shrinkage for close tolerances
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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ANNEX No. 9: API FLANGES
DESCRIPTIONS:
2 9/16” FLANGE, WELDING NECK, API 6A TYPE 6B, 2 9/16" DIAM, 3000#, SCH 80, CS ASTM A105, RTJ, RING 27, DIMENSIONS PER API 6A / ASME B16.5 FLANGE, WELDING NECK, API 6A TYPE 6B, 2 9/16" DIAM, 5000#, SCH 80, CS ASTM A105, RTJ, RING 27, DIMENSIONS PER API 6A / ASME B16.5
RING FLANGE API, OCTOGONAL RING R27, SOFT IRON CADMIUM PLATED FOR FLANGE API 6B, 2 9/16" RTJ (FLEXITALLIC OR LAMONS)
BOLTS, STUD, 1" DIAM x 7" LG, FULL LENGTH THREADED, WITH TWO HEAVY HEX NUTS, CS ASTM A193 GR B7 / ASTM A194 GR 2H FLUOROCARBON COATED, THREADED AND DIMENSIONS PER ASME B16.5
3 1/8” FLANGE, WELDING NECK, API 6A TYPE 6B, 3 1/8" DIAM, 3000#, SCH 80, CS ASTM A105, RTJ, RING 31, DIMENSIONS PER API 6A / ASME B16.5 FLANGE, WELDING NECK, API 6A TYPE 6B, 3 1/8" DIAM, 5000#, SCH 80, CS ASTM A105, RTJ, RING 35, DIMENSIONS PER API 6A / ASME B16.5
RING FLANGE API, OCTOGONAL RING R31, SOFT IRON CADMIUM PLATED FOR FLANGE API 6B, 3 1/8" RTJ (FLEXITALLIC OR LAMONS)
BOLTS, STUD, 1 1/8" DIAM x 6 1/2" LG, FULL LENGTH THREADED, WITH TWO HEAVY HEX NUTS, CS ASTM A193 GR B7 / ASTM A194 GR 2H FLUOROCARBON COATED, THREADED AND DIMENSIONS PER ASME B16.5
4 1/16” FLANGE, WELDING NECK, API 6A TYPE 6B, 4 1/16" DIAM, 3000#, SCH 40 (80), CS ASTM A105, RTJ, RING 37, DIMENSIONS PER API 6A / ASME B16.5 FLANGE, WELDING NECK, API 6A TYPE 6B, 4 1/16" DIAM, 5000#, SCH 40 (80), CS ASTM A105, RTJ, RING 39, DIMENSIONS PER API 6A / ASME B16.5
RING FLANGE API, OCTOGONAL RING R37, SOFT IRON CADMIUM PLATED FOR FLANGE API 6B, 4 1/16" RTJ (FLEXITALLIC OR LAMONS)
BOLTS, STUD, 1 1/8" DIAM x 7 1/2" LG, FULL LENGTH THREADED, WITH TWO HEAVY HEX NUTS, CS ASTM A193 GR B7 / ASTM A194 GR 2H FLUOROCARBON COATED, THREADED AND DIMENSIONS PER ASME B16.5
BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 172 of 196
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BASIC ENGINEERING B43
Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
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ANNEX No. 10: U-BOLTS DIMENSIONS
U-BOLTS WITH 4 HEX NUTS
DN PIPE [in]
OD PIPE [in]
D LONG U
[mm] DIAM U
[in] LONG THD
[mm]
1/2 0.840 2 3/4 173 1/4 60
3/4 1.050 2 3/4 182 1/4 60
1 1.315 2 3/4 192 1/4 60
1 1/4 1.660 2 7/8 212 3/8 60
1 1/2 1.900 3 228 3/8 65
2 2.375 3 1/4 260 3/8 65
2 1/2 2.875 3 3/4 305 1/2 75
3 3.500 4 343 1/2 75
4 4.500 4 1/2 408 1/2 75
6 6.625 6 1/8 575 5/8 100
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
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ANNEX No. 11: FBE EXTERNAL COATING A11.1 3M SK 6233 - COATING
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A11.1 3M SCOTCHKOTE 323 – REPAIR & PATCH MATERIAL
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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A11.2 DUPONT NAP-GARD 7-1883 + NAP-ROCK 7-2610
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 179 of 196
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
Revision: 1
Page No.: 180 of 196
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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A11.3 FBE REPAIR MATERIAL
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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Department: GERENCIA DE PROYECTOS
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A11.4 AKZONOBEL R-726LD+R-641
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Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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A11.5 DUPONT NAPGARD 7-1888
1
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1
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ANNEX No. 12: OVAL & OCTOGONAL RINGS A12.1 RINGS SELECTION TABLE FOR ASME B16.5 & API 6A FLANGES
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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Page No.: 191 of 196
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Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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ANNEX No. 13: ACRYLIC THREAD SEALANT DATA SHEETS A13.1 LOW STRENGHT ACRYLIC
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Department: GERENCIA DE PROYECTOS
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A13.1 MEDIUM STRENGHT ACRYLIC
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Standard Specification for Pipe, Valves & Fittings
Department: GERENCIA DE PROYECTOS
Code No.: 43B011-CPT-50-SP-004
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ANNEX No. 14: GLOSSARY
AFC Approved for construction ANSI American National Standards Institute API American Petroleum Institute ASME American Society of Mechanical Engineers ASTM American Society for Testing and Materials BE Beveled Ends BW Butt Welding CS Carbon Steel CWP Cold Working Pressure ED Explosive Decompression ENP Electroless Nickel Plating ERW Electric Resistance Welding FF Flat Face FG Flexible Graphite FS Forged Steel GR Grade HF Hard Faced HFI High Frequency Induction LR Long radius MAWP Maximum Allowable Working Pressure MDMT Minimum Design Metal Temperature MSS Manufacturers Standardization Society NPS Nominal Pipe Size NPT Nominal Pipe Thread OS&Y Outside Screw and Yoke PE Plain Ends PEEK Polyether Ether Ketone PSI Pounds per Square Inch PSIG Pounds per Square Inch Gauge RF Raised Face RP Recommended Practice RTJ Ring Type Joint SCH Schedule SMLS Seamless SP Standard Practice SR Short radius SS Stainless Steel STD Standard SW Socket Weld T&C Threaded & Coupled THD Threaded THK Thickness TP Type VCS Very Critical Service WN Welding Neck WOG Water, Oil and Gas