bansal brohcure sunday final · facilities located in delhi and ncr, ... (ss) stainless...
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Table of ContentsParticulars Page No.
Product Index (Search By Product Name) 1
About Us 2
Why Us ? 3
Infastructure 4
Stainless Steel Wires & Bars (SS) 8
Applications for Stainless Steel Wires & Bars 9
High Carbon Steel Wires (HCS) 16
Low Carbon Steel Wires (MS) 19
Cold Heading Quality Wires (CHQ) 20
Cable Armouring Wires & Strips (CA) 24
Galvanized Wires (GI) 28
Profile /Shaped Wires 32
Aluminium Alloy Wire (AA) 36
Copper Coated Aluminium Wire (CCA) 38
Copper Coated Steel Wire (CCS) 39
Aluminum Alloy Wire Mesh 40
Quality 41
Packaging 42
Technical Specifications 43
1
Product Index(Speciality Wires for following Products)
Index Page No.
Auto Cables (Inners & Outer) 11,18,32
Barbed Wire 28
Baskets 11
Bailing Wire 28
Bolts 9,20,36
Bright Bars 12
Balls 9
Blades 32
Braiding Hoses 12,36
Brush Bristles 12
Blouse Hook 13
Coaxial Cables 36
Circlips 32,33
Conveyor Belts 13,18
Cable Armour 24
Cold Heading 9
Chain Link 19,28
Core Wire for Welding 10
Coat Hanger 13,36
Detonator Wire 29
Explosive Industry 29
Filters 12,29
Fasteners 9,20,36
Flats 16,19,32
Free cutting 13
Gabbion Wire 28
Half Rounds 32
Hardware 12
Hooks 9
Kitchenware & Utensils 11,19,32
Nuts 9,20,36
Index Page No.
Nails 19
Needles 13,18,19
Mesh wire 12,19,28,29
MIG wire 10,36
Oil Seals 17
Pipe Hoses 12,36
Profile Wire 32
Rectangle 16,19,32
Ropes 11,17
Rivets 9
Screws 9,20
Springs 9,17,32
Spring Washer 33
Staples 12
Snap Rings 33
Studs 9,20
Stay wire 12,28
Shot Pinning 19,36
Scrubber 12,13
Spokes 16
Shaped Wire 16
Square 16,19,32
TIG wire 10,36
Triangle Wire 32
Trapezoidal Wire 16,19,32
Trolleys 11
Tying Wire 16
Welding Wires 10,36
Wire Cloth 12,36
Wiper 32
Washers 32
Zip 36
About Us
Bansal Wire Industries Limited - An ISO 9001 : 2008 Certified Company - is the Third Largest Producer of Steel Wires in India with the production capacity of 200,000 MT of Wire per annum. This volume is produced at Six Manufacturing Facilities located in Delhi and NCR, India.
Bansal Group started its operations in the year 1938 as one of most trusted Steel Wire Trading House in India, Delhi in particular. The Trading House was established at a time when there was hardly any Wire Drawing facility available in Northern part of the country. Our Founder Late Shri Shyam Sunder Gupta, the Visionary and the Philanthropist, sensed the need of Good Quality Steel Wires for consumers located in North, established the business to cater to the requirements of Northern Markets.
Today, Bansal Group, under the Dynamic Leadership of Shri Arun Gupta – Managing Director – is catering to various major Industries in the country with a diversified portfolio - majorly in Three Main Streams i.e. Low Carbon Steel, High Carbon Steel and Stainless Steel. Aluminum Alloy is the Fourth upcoming Stream in the field. Some of the major Industries which are served by Bansal Group by offering tailor-made products, having size range of 0.05mm to 16.00mm, are:
Automobile Industry
Infrastructure
Power Distribution
Fastener Industry
Kitchen Ware and Utensil Industry
General Engineering Industries
The Mantra of Success of Bansal Group is “HAMARA AADARSH – SANTOSHJANAK VYVAHAR” (Our Ideal – Satisfactory Behavior). This Mantra sums up the Business Philosophy of Bansal Group i.e. to create an atmosphere of Satisfactory Behavior – be it Product, Quality, Service, Relationship with internal as well as external customers.
The vision of Bansal group is to touch “300,000 MT by 2020” by offering innovative products.
2
Why Us
Bansal Group commenced commercial production of Steel Wires in the year 1985. Since inception, we have been rapidly and consistently adding to our product line and meeting the needs of market. We are working as a preferred raw material supplier to most of our customers and the following will tell you Why.
THE WIDEST PRODUCT RANGE OF STEEL WIRES
Given the challenges of the market, we have not only maintained our growth quantitatively but has also widened our product portfolio as we are one of the very few companies, having such a wide product portfolio of Steel Wires, under one roof. The extensive range of products include-
Stainless Steel Wires & Bars in various grades, and assorted sizes.
High Carbon Steel Wires for spring, wire ropes etc.
Low Carbon Steel Wires
Cold Heading Quality in various Grades and assorted sizes
Cable Armoring Wires & Strips in assorted sizes.
Galvanized Steel Wires in High/Low Carbon Wires in wide range of diameter, zinc Coating etc.
Aluminum Alloy wires in various alloy grades.
Profile / Shape wires in various steel grades in different cross sections.
THE LARGEST MANUFACTURING CAPACITY
At present we manufacture about 120000 MT of wires per annum in Low Carbon steel, 35000 MT in High Carbon range and 35000 MT in Stainless Steel Grade , all under one name , in various units.
SOURCING FROM THE MOST REPUTED COMPANIES
All products are manufactured as per thoroughly laid out specifications or as per market requirements. To maintain the quality of all our products we procure our raw material from reputed vendors i.e. TATA STEEL, Mukand Ltd., VSP/RINL, JSW, JSPL, SAIL, VIRAJ, RIMJHIM, MITTAL, NECO JAISWAL, and BHUSHAN etc.
VARIOUS APPROVALS & CERTIFICATIONS.
We have been recognized by various certifying agencies i.e. ISI, ISO, BIS, PGCIL & RITES as per different products, and we do follow the best practices and modern production techniques in all our manufacturing units.
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INFRASTRUCTURE
Our integrated manufacturing plants consist of State of the Art Hi-Tech machines and technically qualified workers. The complete production processes have been developed thoroughly and are screened for consistency in quality at every step.
Some of the machines installed at our manufacturing units are as follows:
Wet Drawing Machines Dry Drawing Machines
Bull Blocks Combined Drawing Bench
Bell Annealing Furnaces Bright Annealing Furnaces
Tube Annealing Furnaces Galvanising Furnaces
Solution Annealing Furnaces Patenting Furnaces
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Stai
nles
s St
eel
Speciality Wires For
Braiding, Knitting &Weaving....
Speciality Wires For
Braiding, Knitting &Weaving....
Speciality Wires For
Braiding, Knitting &Weaving....
Stainless Steel Wires & BarsStainless Steel Wires & BarsStainless Steel Wires & Bars
Trusted Strength Since 1938
STAINLESS STEEL WIRES & BARS (SS)Stainless Steel's resistance to corrosion and staining, aesthetic appearance and low maintenance cost makes it an ideal material for many applications. There are over 150 grades of stainless steel, of which following are most commonly used.
WIRESGrades : 201, 202, 204CU, 302, 302HQ,
303, 304, 304L, 304CU, 304HC, 307LSI, ER308L, ER309L, ER310, 310/S, 314, 316, 316L, ER316L, 316Ti, 321 ER, 410, 430L, 434.
Diameter : 0.040mm - 16 mm**
Condition : Soft, 1/4 Hard, 1/2 Hard, Full Hard, HRP & Solution Annealled
Finish : Bright, Matte Finish, Soap Coated or Electro Polish Quality
Application : Automotive Products, Balls & Taper Roller Bearings, Braiding Hoses, Brushes, Chains, Conveyor Belts, Filters, Free Cutting Wires, Fasteners, Nails, Flexible Connectors, Kitchen Ware and Gadgets, MIG & TIG Welding, Needles, Shots, Pins, Sieves, Spokes, Springs, Surgical Equipments, Screens, Scrubber/Scouring Pads, Steel Wool, Utensils, Woven & Knitted Wire Cloth, Wall Ties & Tying Wire, Wire Ropes, Welding Electrodes, Filters, Hinges and Handles etc.
BRIGHT BARS
Grades : 201, 304, 410, 430L
Diameter : 4mm to 16mm**
Length : 3/4/5/6 meter
Condition : Cold Drawn, Centreless Grinded & Polished
Application : Machine Components, Pump Shafts, Valves, Fasteners , Mach ine Tools, Dairy Equipments, Surgical & Medical Parts, Threaded Bars, Studs, Bolts, Pins, Hinges, Handles and Kitchen Ware.
**These are standard sizes we make. They can be altered as per actual requirements. 8
APPLICATIONS FOR STAINLESS STEEL WIRES & BARS
COLD HEADING WIRESOur range of stainless steel cold heading wires ensure high formability and cold extrusion properties. These wires are free from surface imperfections like seams, cracks, pitting and or scratch / die marks.Specifications
Grades : 201, 204Cu, 304/304L, 302 CHQ, 304HC
Diameter : Range 1.60 mm to 16.00**mm.
Finishes : Soap Drawn, Skin Pass, Soft Bright Annealed & Solution Annealed
Applications : Fasteners, Wood Screws, Machine Screws, Nuts, Bolts, Rivets, Studs, Balls, Pins, Building & Construction Segment, Automotive Industry & House Hold Appliances.
SPRING WIRES
Our stainless steel wires for steel springs are high tensile strength wires for precisions springs, compression springs, tension springs, wire form, pins and wire ropes.
These wires have smooth surface, high corrosion resistance, high fatigue strength, excellent heat resistance and are free from lateral / longitudinal cracks, pits and marks etc.
Wires can be supplied as per Customers specifications.
Specifications
Grades : 302, 304 & 316
Diameter : Range 0.10 mm to 5.00**mm
Condition : ½ Hard, ¾ Hard or Full Hard
Finish : Bright or Matt finish
Applications : Hardwares, Electronics, Electricals, Automobiles, Writing Instruments, Oil Seals and other Industrial Usages.
9
WELDING WIRES
Our stainless steel welding wires are suitable for stainless steel welding and cryogenic applications. They have excellent flux adhesion and corrosion resistance.
Specifications
Grades : AISI 202, 304, 304L/ER304L, 3 0 7 L S I , 3 0 8 / E R 3 0 8 L , 309/ER309L, 310/ER310, 316L/ER316L & 430L etc.
Diameter
• Core wire : Core wire for electrode in coil from 1.60mm to 5.00**mm.
• MIG wire : wire on spools from 0.80 mm to 1.60**mm.
• TIG wire : In cut length 1.60 mm to 5.00**mm.
Finish
• Core wire : Bright or Powder Coated
• MIG wire : Bright or Cleaned
• TIG wire : Bright or Cleaned
Packing
• Core wire : In Coils of 100-125 Kgs
• MIG wire : Plastic Spools of 12 Kgs/15Kgs
• TIG wire : 1000 mm / 500 mm length in Plastic sleeves. On every TIG Wire length, grade of the wire is engraved.
**These are standard sizes we make. They can be altered as per actual requirements. 10
KITCHEN WARE & UTENSILS
Our wires for kitchenware & utensils are suitable for electro polishing. They find application in food industries, medical applications, decorative and architectural use.
We can also offer shaped/profiled wires, which are used for making kitchenwares globally.
Specifications
Grades : AISI 201, 202, 304, 316Q
Diameter : 1.00 mm to 7.00**mm
Condition : Soft, 1/4 Hard, 1/2 Hard, 3/4 Hard & Full Hard
Finish : Bright & Smooth
: Used for manufacturing fabricated Baskets, Trolleys, Trays, Kitchen Appliances, Formed Parts Etc
ROPE WIRES(AUTO CABLE INNER & OUTER)
We offer quality stainless steel wires for Steel Ropes. The High Tensile Strength of the rope wires make them suitable for critical industrial applications. Our Wires have smooth surface, high corrosion resistant, high fatigue strength, excellent heat resistance and are free from Lateral / longitudinal cracks, pits and marks etc.
Specifications
Grades : 302, 304, 310 / 310S, 314 & 316
Diameter : 0.05mm to 5.00**mm
Condition : Hard
Finish : Bright or Matt finish
Applications : Ropes for Lifts, Industrial Cranes, Auto Cable Inners and Outers
Applications
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FINE WIRES FOR WEAVING, BRAIDING HOSES,FILTERS & SIEVES WIRES
Fine Wires in Bright Annealed Conditions, have high resistance to corrosion and a very bright lustrous surface.
Specifications
Grades : 202, 304/304L, 310, 310S, 314, 316, 316L, 430L etc.
Diameter : 0.05mm to 0.80**mm in Coils / Spools
Condition : Bright Soft, 1/2 Hard & 3/4 Hard
Finish : Bright & Smooth
Applications : Wire Meshes, Filters, Sieves, Scrubbers, Weaving, Braiding Hose, Jewellary, Shots, Brushes, Staples etc.
BRIGHT BARS
Our Bright Bars are available as per customer’s requirement. The maximum length of the bar will be 6 meters. The tolerance level for different diameters are as per specifications.
Specifications
Grades : AISI 200, 300, 400
Diameter : 3.00 mm to 16.00**mm
Finish : Cold Drawn, Centreless Grinded or Polished.
: N o z z l e s , C o u p l i n g s , Threaded Bars, Stainless Steel Threaded Bars , E q u i p m e n t S h a f t , Hardware Products & Other Household Fittings.
Applications
**These are standard sizes we make. They can be altered as per actual requirements. 12
SCRUBBER WIRES
Stainless Steel Wires for Scrubbing applications have a very bright smooth finish and the extra softness enables further cold working by the customer.
Specifications
Grades : 304, 410 & 430
Diameter : 0.13 mm to 0.80 mm**
Condition : Annealed & Wet drawn
Finish : Bright & Smooth
Applications : Scrubbers
HEAT RESISTING WIRES(Conveyor Belts)
These wires are used in manufacturing of Conveyor Belts, which are exposed to high temperatures & oxidation, under severe conditions.
Specifications
Grades : 304/304L, 310/310S, 314and 316
Diameter : 0.30mm to 5.00mm**
Condition : Annealed & Drawn
Finish : Bright & Smooth
Applications : Conveyor Belts & Filters
More applications of SS Wires
• Free Cutting Wires/Bars • Brush Wire
• Needle Wires • Blouse Hook Wires
• Drawing Pin Wires • Fence Wire
• Nail Wires • Coat Hanger etc.
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Hig
h &
Low
Car
bon
High Strength Wires for
Wire Rope, Springs& more....
High Strength Wires for
Wire Rope, Springs& more....
High Strength Wires for
Wire Rope, Springs& more....
High & LowCarbon Steel Wires
High & LowCarbon Steel Wires
High & LowCarbon Steel Wires
Trusted Strength Since 1938
HIGH CARBON STEEL WIRES (HCS)
Bansal Wire Industries Ltd. (BWIL) manufacture High Carbon Steel Wires in various cross sections in sizes ranging from 0.30mm to 6.00mm in carbon 36 to 85. HCS wires are known for their hardness & high tensile strength
Cross Section : Round, Square, Rectangular, Trapezoidal cross sections are manufactured.
Size• Round wire : 0.30mm to 6.00mm**• Shaped Wire : 0.8 x 0.8 mm to 10.0 x 6.0 mm **
Carbon : 36 to 85.
BWIL offer wires in various finishes i.e. annealed, patented, hard, coated (Phosphate & Oiled condition), and clean surface.
Applications - : The High Carbon Steel Wires, by BWIL, are used to manufacture automotive products, Balls & Taper Roller Bearings, Braiding Hoses, Brushes, Chains, Conveyor Belts, Filters, Free Cutting Wires, Fasteners, Screws, Bolts, Needles, Spokes, Springs, Tying Wire, Wire Ropes, Shots, Wire Mesh etc. Annealed wires are used for redrawing also.
All properties like hardness, tensile strength, size tolerance, coil weight etc. are maintained as per customers’ specification.
**These are standard sizes we make. They can be altered as per actual requirements. 16
FEW APPLICATIONS FOR HIGH CARBON STEEL WIRES
Following are some of the special utility and industrial products, made out of our wires. Besides these, lot of other general engineering products are also made from the HCS Wires.
SPRING WIRES
Spring Steel wires are cold drawn wires made from unalloyed high carbon steel. These wires find application in automobile, cycle and other industrial equipment’s.
These wires are generally supplied in phosphate and oiled condition.
Specifications:
Standard : IS:4454-1983
Diameter : 0.30 mm to 6.0 mm**.
Applications : Cold formed Helical Springs, Spring Rings and Wire Forms.
Packing : The wire coils are supplied in weight of 10-250kgs., depending on size of wire. Spring Steel Wires are normally oiled and packed with polythene and Hessian.
ROPE WIRES
BWILS’ wires for Ropes are cold drawn wires made from unalloyed high carbon steel. These wires find application in Construction, Mining, Shipping and various other Heavy Industries.
These wires are generally supplied in phosphate and oiled condition.
Specifications:
Standard : IS: 1835-1976.
Diameter : 0.30 mm to 6.0 mm**
Packing : The wires are supplied in weight of 10-250 kgs., depending on size of wire. The coils are oiled and packed with polythene and Hessian.
Applications : Wire ropes
17
GALVANIZED STEEL WIRES (Auto Cables/ Steel Wire Ropes/Helical Springs)
These wires are patented galvanized drawn wires manufactured from High Carbon Steels. These wires are used for manufacture of Auto Cables, Steel Wire Ropes, Cold Formed Helical Springs and Wire Forms.
Specifications :
Diameter : We supply these wires in the range 0.22 mm to 3.0 mm.
Standard : IS:4454(Part 1), Grade 1 & 2 and also as per IS:1835.
Packing : The coil weight is generally maintained in range of 10 to 200 kgs. depending on the size of the wire.
Galvanized spring steel wires are normally packed with polythene & Hessian cloth.
NEEDLE WIRESNeedle wires are bright annealed and drawn High Carbon Steel. Needle wires are used in Hand sewing and Hosiery Industries.
Specifications:
Diameter : Range 0.76 mm to 4.0 mm.
Packing : The finished wires are dipped in rust preventive oil, and packed with polythene and Hessian.
CONVEYOR BELT WIRESWires for Conveyor Belts are bright annealed and drawn. Wires are offered in both round and flat cross sections for Conveyor Belts.
Specifications:
Diameter
• Round Wire : 0.80 mm to 5.0 mm
• Shaped Wire : 0.8 x 1.0 mm to 6.0 x 1.5 mm.
Packing : The finished drawn wires are dipped in rust preventive oil, securely bound at four places and packed with polythene and Hessian.
**These are standard sizes we make. They can be altered as per actual requirements. 18
19
LOW CARBON STEEL WIRES (MS)
(Mild Carbon Steel Wires)
BWIL offers Low Carbon Steel in Wires & Bright Bars for various applications. They are known for varied industrial usages for their ductility and softness.
We offer various sizes and cross sections for the same.
Product : HB, HHB, EQ.
Cross Section : Round, Square, Rectangular & Trapezoidal Section.
Grades : SAE/AISI1006, 1008, 1010, 1012, 1015, 1018, 1020 etc.
Sizes
• Round Wire : 0.40mm to 16.00mm**
• Shaped Wire : As per customer’s requirement.
Condition : Drawn, Annealed, Annealed Drawn, Normalized in Black condition. Also, Coated with rust preventive oil as required by customer.
Coil ID : 200mm to 1000mm
Coil Weight : As per customer’s requirement
Packing : Polythene/Hessian Cloth
Applications : Needles, Safety Pins, Steel Fibers, Steel wools, Nuts, Bolts, Rivets, Studs, Nails, Wire Mesh, Weld Mesh, Screws, Chains, Cut Shots, Staples Pins, Kitchen Ware, Decorative Items & other for General Engineering Purposes.
Cut Shots
Steel Fibers
COLD HEADING QUALITY WIRES Product : HB, HHB, Drawn Round Wires and Bright Bars.
Grades : (A) Mild Steel Wires - SAE/AISI 1006, 1008, 1010, 1012, 1015, 1018 and 1020
: (B) Boron Steel Wires- 10B21, 15B25, 10B33, 15B41, 19MNB4 and 51B37
: (C) Free Cutting Wires - EN1A, 12L14 and EN1A (L)
: (D) Alloy Steel Wires - EN 18D, SAE 1541, 4135, 4140, SCM 415, SCM 420, 16 MNCR5 and 20MNCR5
Sizes : Up to 16.00mm
Condition : Drawn, Annealed, Spheriodised Annealed , Annealed Drawn and Phosphated Condition.
Coil ID : Up to 1000mm
Coil Weight : As per customer’s requirement.
Packing : Polythene/Hessian Cloth
Applications : Nuts, Bolts, Screws, High Tensile Fasteners, Automobile components, Studs, Ball Pins, Wheel Bolts & Philips Head Screws
(CHQ)
20
Cabl
e A
rmou
ring
Perfectly shaped & Galvanized
Wires ArmouringElectricity transmission
Perfectly shaped & Galvanized
Wires ArmouringElectricity transmission
Perfectly shaped & Galvanized
Wires ArmouringElectricity transmission
Perfectly shaped & Galvanized
Wires ArmouringElectricity transmission
Cable Armouring Wires& Strips
Cable Armouring Wires& Strips
Cable Armouring Wires& Strips
Perfectly shaped & Galvanized
Wires ArmouringElectricity transmission
Trusted Strength Since 1938
CABLE ARMOURING WIRES & STRIPS (CA)A Cable Armour is a metal cover usually applied in form of wire or a formed wire, intended to protect the cable from mechanical damage.
We manufacture Cable Armouring Wires including Round / Formed wires for cable industries, as per Indian / International specifications e.g. IS-3975 / 1999 and BS – 1442.
Hot Dipped Galvanized Strips/Wires are manufactured in modern galvanized furnaces with latest technology to ensure superior quality. The formed and round wires have superior corrosion resistance, tensile strength and flexibility.
Cable Armouring Formed Wires
Specifications:
Size mm 4.00 X 0.80 6.1 X 1.40
Cross Section Width A 4.00 6.10
B 3.40 5.30
Thicknes C 0.80 1.40
Radius R 10.00 27.5
Tolerance mm (+/-) 10% 10%
ZINC Coating Gm/Sq. Mt. 110 180
Tensile Strength Mpa 300-500 300-500
Elongation % (min.) 10 10
Resistivity Ohm-Cm X 10 -6max 14.5 14.5
Size mm 0.45 0.70 0.90 1.25 1.40 1.60 2.00 2.50 3.15 4.00
Tolerance mm (+/-) 0.02 0.025 0.03 0.035 0.04 0.045 0.05 0.065 0.08 0.10
ZINC Coating Gm/Sq. Mt. 45 60 75 90 90 95 105 110 120 135
Tensile Strength Mpa 300- 300- 300- 300- 300- 300- 300- 300- 300- 3 0 0 -550 550 550 550 550 550 550 550 550 550
Elongation % (MIN.) 10 10 10 10 10 10 10 10 10 10
Resisitivity Ohm-Cm X 10 -6max 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5
A
BC
R
Cross Sectionof Formed Wire
**These are standard sizes we make. They can be altered as per actual requirements. 24
Cable Armouring Round Wires
Specifications:
Gal
vani
zed
Stee
l
Galvanized Wires Galvanized Wires Galvanized Wires
Galvanized Wires for
Durability andCorrosion Resistance
Galvanized Wires for
Durability andCorrosion Resistance
Galvanized Wires for
Durability andCorrosion Resistance
Trusted Strength Since 1938
GALVANIZED WIRES (G.I.)
These are Mild Carbon or High Carbon Steel Wires, which are coated with Zinc , so as to impart the base wire with superior properties.
The Zinc coated Galvanised Wires are highly resistant to Moisture and Mechanical Damage (than other surface coatings), and have a very Bright and Smooth surface finish.
Diameter : 0.37 mm to 5.00 mm**
HOT DIP GALVANIZED WIRE (G.I.)
BWIL offers Hot Dip G.I. Wires of consistent mechanical properties, uniform zinc coating, bright surface finish. Zinc Coating is done through Hot Dip Galvanizing process.
Diameter : 0.37 mm to 5.0 mm
Standard : IS:280-2006/ as per customer
Zinc Coating : 30 to 290 Gms/Sq Mt
Specifications:
We also offer, G.I Cable Armour Wire as per IS: 3975-1999 for use in cable industry.High carbon G.I. wires for ropes, springs, wire mesh etc. are offered too.
Applications : Poultry Mesh Chain Link Fencing, Barbed Wires, Galvanized Fencing Wire, Fine Wire Mesh, Trolleys, Baskets, Stranded Ropes, Stay Wires, Bailing Wires, Telegraph / Telephone Wires, Gabbian Mesh Wires etc.
Diameter mm 1.25 1.40 1.60 1.80 2.00 2.24 2.50 2.80 3.15 3.55 4.00 4.50 5.00
Tolerance mm (+/-) 2.5% FOR ALL SIZES
Tensile Strength Mpa 300- 300- 300- 300- 300- 300- 300- 300- 300- 300- 300- 300- 300-550 550 550 550 550 550 550 550 550 550 550 550 550
Zinc Coating Light 40 50 60 60 70 70 80 90 100 110 120 130 130
Gm/Sq.Mt. Medium 90 90 95 95 105 105 110 120 120 135 135 150 150
Heavy 180 200 210 230 240 240 260 260 270 270 280 290 290
**These are standard sizes we make. They can be altered as per actual requirements. 28
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ELECTRO-GALVANIZED WIRES (G.I.)
Zinc Coating is done through Electro-Chemical Process, also called as Cold Dip Wires. The Zinc Coating varies from 5 -10 gms/sq.mtr.
The tolerance of theses wires is (+/-) 2.5%. The UTS ranges from 300 to 550 Mpa.
Specifications:
Diameter : Range 0.37 mm to 5.00**mm.
Application : Welded wire mesh, filters etc
APPLICATIONS FOR GALVANIZED WIRES
GALVANIZED STEEL CORE WIRE FOR ACSR CONDUCTORS
: 1.57 MM to 4.09 MM
Quality : Commercial & ISI
Standards : I S : 3 9 8 ( P 2 ) - 1 9 9 6 , IS:398(P5)-1996, BS EN 50189:2000
Applications : Cables & Conductors G.I Wires can also be manufactured as per customers specifications.
SPECIAL GALVANIZED WIRE FOR EXPLOSIVE INDUSTRIES(Detonator Wire)
: 0.47 MM
Quality : SOFT
Resistance : 0.65 to 0.80 Ohm/m
UTS : 350 N/mm2 (Minimum)
Elongation : 15% ( Minimum)
Zinc Coating : 20 grm/mm2 (Minimum)
Applications : Detonator
Diameter
Diameter
Shap
ed /
Pro
file
Shaped / Profile WiresShaped / Profile WiresShaped / Profile Wires
Profile wires in
Triangular, Rectangular,Half Rounds &
many more shapes....
Profile wires in
Triangular, Rectangular,Half Rounds &
many more shapes....
Profile wires in
Triangular, Rectangular,Half Rounds &
many more shapes....
Trusted Strength Since 1938
Cross Section Thickness Thickness: Width Corners
Min.(m.m) Max.(m.m) Max.
Flat 0.50 0.90 7 times Natural/Sharp
1.00 2.00 6 times Natural/Sharp
2.10 3.00 4 times Natural/Sharp
Cross Section Thickness x Width Thickness:Width Corners
Min.(mm) Max. (m.m) Max.
Square 0.7 x 0.7 8.0 x 8.0 - Round/Sharp
Rectangular 0.5 x 0.9 6.0 x 10.0 - Round/Sharp
Trapezoidal 1.2 x 1.8 6.0 x 10.0 - Natural/Round/Sharp
Cross Section Thickness/Radius Thickness: Width Corners
Min.(mm) Max.(m.m) Max.
Half Round 1.4/0.7 10.00/5.00 4 times Natural/Round/Sharp
PROFILE /SHAPED WIRESShaped wires, also known as solid profiles, allow achieving complex geometries and cross-sections. Wires can be supplied in annealed and drawn finish.
Base Material : Stainless Steel : High Carbon Steel: Low or Mild Carbon Steel
Cross section : Flat, Square, Triangular, Half Round and Trapezoidal
Applications : These wires find application in automobile sector for manufacturing of Washers, Circlips, Springs, Wiper Arms, Blades, Auto Cables (Inner & Outer), Kitchen Accessories, Utensils Etc.
**These are standard sizes we make. They can be altered as per actual requirements. 32
Specifications:
Wiper Arms
FEW APPLICATIONS FOR SHAPED WIRES
SPRING WIRE / SPRING WASHER WIRE
These are shaped wires in Square, Rectangular or Trapezoidal cross section. The wires are supplied in Drawn & Annealed finish.
BASE MATERIAL
Stainless Steel : These are made from AISI 304 & 316. The wires are custom built for the taper required.
High Carbon steel : The wires are manufactured from High Carbon Steel generally conforming to En-42C.
Applications : These wires are used in the manufacture of steel springs, stainless steel spring washers and snap rings
Tolerance on Thickness: ± 0.05 mm and Width: ± 0.05 mm
Packing : The spring washer wires are supplied in 450-500mm. dia with coil weight of 50-250 kgs. The coils are packed with polythene and Hessian
CIRCLIP WIRE
These are shaped wires in Square or Rectangular cross section manufactured from high carbon steel generally conforming to EN-42J. The wires are custom built to suit customers’ actual requirements. These wires are supplied in Annealed finish. These wires are used in the manufacture of lock circlips used for locking shafts.
Tolerance on Thickness : ± 0.05 mm and Width: ± 0.10 mm
Packing : The wires are supplied in 450-500mm. dia coils with a coil weight of 50-200 kgs. The coils are oiled and packed with polythene and Hessian.
Cross section Size (mm) UTS(kg/mm2) Edges Taper Angle
Square 0.8 x 0.8 to 60-90 Natural/ -8.0 x 8.0 Round/Sharp
Rectangular/ 0.9 x 0.5 to Natural /Trapezoidal 10.0 x 6.0 60-90 Round/Sharp 0 or 3-5,or as desired
Cross section Size (mm) UTS(kg/mm2) Edges
Square 2.3 x 1.2 to 60-90 Natural/
Rectangular/ 10.0 x 4.0 Round/Sharp
33
Aluminium Alloy WireCopper Coated Aluminium Wire
Copper Coated Steel Wire
Aluminium Alloy WireCopper Coated Aluminium Wire
Copper Coated Steel Wire
Aluminium Alloy WireCopper Coated Aluminium Wire
Copper Coated Steel Wire
Trusted Strength Since 1938
AA
/CC
A/C
CS
AA
/CC
A/C
CS
ALUMINIUM ALLOY WIRES (AA)
Magnesium is the primary constituent in this alloy. AA is moderate strength, non-heat treatable alloy that combines its Strength with excellent Formability & Corrosion Resistance. Aluminium’s unique combination of properties make it a highly versatile material when alloyed with various metals. Besides light weight characteristics and corrosion resistance property it’s excellent workability make it a natural choice for industrial use.AA wires are used in many products by the leaders of the industry as raw
material.
Diameter : 0.12 mm - 6.00 mm**
Type (Modulus) : Single Filar, Bifilar, Tri Filar, Tetra Filar (Quadri Filar)
Applications
• Flexible cables• Coaxial cables• Wire used Electrical Appliances.• Water-Bottle Carrier/parcel grids for
bicycles• Mosquito Nets• Foodstuff Clips, Metal Staples (example
for Sausage Type Foods, Tea Bags)• Lightning Conductors• Clips, Staples for Staplers, Paper Clips• Clothes Pegs, Aluminium Clothes
Hangers, usually used by Dry Cleaners• Refrigerator Grilles• Pipe Hose for Sanitary Fittings• Pipe Hose for Low Pressure Drinking
Water, for Low Pressure Oil, Air and Petrol, Anti-vibration Tubes
• Steel Deoxidizer In the Continuous Casting process
• Shots• Rivets
**These are standard sizes we make. They can be altered as per actual requirements. 36
Specification:
• Aluminum alloy wires are made of high quality Aluminum & Magnesium, processed & annealed. Good Electrical Conductivity, Good Tensile Strength, Elongation and Light Density, helps to reduce Copper resource.
Advantage : AI-Mg alloy Wire
1. Better Price against Pure Copper Wire2. Better Tensile Strength and Elongation3. Better Length/Weightscale
AI-Mg alloy Wire 5154 (Parameter Table)intensity
test of theSoft state
>N
Tensile Strength of Soft-State>N mm2
Soft-stateelongsion
>N
Bard Intensity
>N
TensileStrength
hard state>N mm2
Partenlongsion
>N mm2
NormalDiameter
Ø/mm
Diameterdifference
±mm
Resistivity(20°C)
<o km/mm2
Measured(20°C)<o/km
Density(20°C)g/cm3
Conductivity(20°C)
>
0.1
0.11
0.12
0.13
0.14
0.15
0.16
0.17
0.18
0.19
0.2
0.25
0.3
0.35
0.4
0.45
0.5
0.64
0.7
0.81
0.9
1.02
1.13
1.38
1.63
1.78
1.96
0.003
0.003
0.003
0.003
0.003
0.003
0.003
0.003
0.003
0.003
0.004
0.004
0.004
0.004
0.005
0.005
0.005
0.006
0.007
0.008
0.009
0.01
0.011
0.013
0.016
0.017
0.019
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
6111
5050
4244
3616
3118
2716
2387
2114
1886
1692
1527
977
679
498
381
301
244
149
124
93.1
75.4
58.7
47.8
32
23
19.2
15.9
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
2.78
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
1.6
1.9
2.3
2.7
3.2
3.7
4.2
4.7
5.3
5.9
6.5
10
14
20
26
33
41
67
80
108
133
171
210
314
438
522
633
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
8
8
8
8
8
10
10
10
10
10
10
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
2.6
3.2
3.8
4.5
5.23
6
6.8
7.7
8.6
9.6
10
16
24
32
42
54
66
109
130
175
216
277
340
508
709
846
1025
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
340
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
The above is just for reference, we can do as cutomer's order.
37
Note : Other Grades can be made available on request.
Element (%)GRADE SI % (max) FE % (max) CU % (max) MN % MG % CR. % ZN % (max) TI % Other (max) Aluminium
GRADES AVAILABLE
0.40
0.40
0.25
0.30
0.45
0.25
0.40
0.3 - 0.7
0.60
0.50
0.70
0.40
0.40
0.45
0.40
0.40
0.5
0.22
0.10
0.20
0.10
0.10
0.10
0.10
0.10
0.10
0.007
0.10 - 0.60
0.10 (MAX)
0.10 (MAX)
0.05 -0.20
0.80 - 1.30
0.05 -0.20
0.50 (MAX)
0.03 (MAX)
-
4.50 - 5.60
1.1- 1.8
2.2- 2.8
4.50 - 5.60
2.80 - 3.50
4.50 -5.50
0.26 - 36
0.35 -0.38
0.63 (MAX)
0.20
0.10 (MAX)
0.15 - 0.35
0.05 -0.20
-
0.050 - 0.20
0.30 (MAX)
0.03 (MAX)
0.004 (MAX)
(MAX) 0.20
0.25
-
0.10
0.20
0.10
0.20
0.10
0.008
0.20
-
-
-
0.20 (MAX)
0.06 - 0.20
0.15 (MAX)
-
NI 0.003 (MAX)
(MAX) 0.15
0.15
0.15
0.15
-
0.15
0.15
0.15
PB 0.007
Balance
Balance
Balance
Balance
Balance
Balance
Balance
Balance
Balance
5019
5050
5052
5056
5154
5356
5754
6101
6201
COPPER-COATED ALUMINIUM MAGNESIUM WIRE
Copper-coated aluminium magnesium wire, commonly abbreviated as CCAMW or CCAM, is an electrical conductor composed of an inner aluminium core and outer copper coating .
Diameter : 0.12 mm - 2.05 mm**
USES
The primary applications of this conductor revolve around weight reduction requirements. These applications include high-quality coils, such as the voice coils in headphones, or portable loud speakers; high frequency coaxial applications; such as RF antennas; CATV distribution cables; and power cables.
CCAM is also being used in electrical wiring for buildings. The copper/aluminium construction was adopted to avoid some of the problems with aluminium wire, yet retain some of the cost advantage.
CCAM became extremely popular in emerging markets as a cheap replacement for copper category 5e twisted pair cables.
PROPERTIES
The properties of copper-coated aluminium wire include:
• Lighter than pure copper
• Higher electrical conductivity than pure aluminium
• Higher strength than aluminium
• Better solderability than aluminium, due to the lack of the oxide layer which prevents solder adhesion when soldering bare aluminium.
• Less expensive than a pure copper wire
SKIN EFFECT
The skin effect causes alternating current to concentrate on the more-conductive copper coating of the conductor, causing the resistance of the wire to approach that of a pure copper wire at high frequencies, which makes the copper-coated aluminium wire a good fit for such applications. The skin effect is also utilized in copper-coated steel wire such as RG-6 coax, which is also commonly used in high frequency applications with high strength requirements.
**These are standard sizes we make. They can be altered as per actual requirements. 38
Copper Coated Steel Wire (CCS)
Copper Coated Steel Wire, commonly abbreviated as CCS is an electrical conductor composed of an inner mild steel core wire and outer copper coating.
Diameter : 0.71 mm - 2.25 mm**
Features:1. High intensity: is 2 times than pure copper wire that is if the tensile strength.
of pure copper wire is about 215 to 265, then CCS can reach 430 to 530.
2. Light weight: lighter 13% than pure copper wire. Under the same wire size and weight, its length is 1.13 times than that of pure copper wire. So buying 1 ton. CCS wire is the same as buying 1.13 tons' pure copper wire.
3. Saving cost: CCS wire price is just 35% of that of pure copper wire and its appearance quality is the same with pure copper wire.
4. Reducing greatly the production cost while guaranteeing the same quality as well as pure copper wire.
Main Properties:
• Good corrosion resistance of copper
• High tensile strength of steel
• Much lower impedance at high frequencies than that of steel wire alone
Application:
1. Inner conductor of terminal CATV coaxial cable
2. Conductive cord of user communication cable for double conductor telephones.
3. Plug-ins for electronic components.
4. Conductive cord of field wires.
5. Overhead system for power transmission and telephone lines.
6. Overhead-contact systems for railway and Light Rail Transit.
7. Braided shield wire of power cable.
8. Earthing pole for electrical power industry.
**These are standard sizes we make. They can be altered as per actual requirements. 39
CCS
Packing
Dia (mm)Copper Conductivity
(%)DC Resistance at 20°C
(Ohm/Km)
1.051.051.051.852.25
0.83516%18%21%26%21%
26%
110.594.724.620.6
121124.3
Aluminum Alloy Wire Mesh
Precision made INSECT GUARD is manufactured to the international standards and specifications.
Specifications:
Mesh : 18x14, 18x16, 14x14, (Cutomized as per requirement)
Material : Aluminum Alloy Wire
Available Widths : 2ft, 2.5ft, 3ft, 3.5ft, 3.75ft, 4ft, 4.5ft, 5ft
Length/Roll in Meters : 30 Metres (Cutomized as per requirement)
Finish : Aluminium Finish , Stainless Steel Finish
Packaging : One Roll Per Cardboard
**These are standard sizes we make. They can be altered as per actual requirements. 40
Packing
QUALITYOur quality control process is systematic and concrete, involving several trained professionals and modern tools & equipment.
The whole process ensures that Our Products & Procedures Adhere to International Standards Of Quality & Safety. Our commitment to excellence and passion for quality products has earned us the Iso 9001 : 2000 Certification by Dnv, Rotterdam.
Our Exhaustive Quality Control System consists of a series of in-house tests, carried out at each stage in the production cycle. These include constant surveillance of raw materials, their adaptability, the methods of production, final testing of the finished products, their packaging and shipment.
Bansal Wire is committed to empoweremployees with the latest
technologies and also encourage them toadopt various industry standards.
41
Bansal Wire is committed to providehigh quality products and services to itscustomers and the relentless pursuit of
100% customer satisfaction.
Bansal Wire is fullycommitted to continuous
improvement as a strategicapproach to achieve quality
objectives.
Bansal Wire conducts thoroughinspection at different stages ofproduction and makes sure that
every product we ship outmeet customer requirement
and expectation.
PACKAGINGPacking of finished product , though the last step in manufacturing of the goods, actually is the most important aspect in making it the Great Product.
Every care has been taken to lay down the most stringent of packing standards for each individual product.
Our dedicated efforts for the same helps us deliver the finished goods in a Proper & Desirable Packaging to the customers in India and Abroad.
42
43
*The above table is for reference only**Though every care has been taken for typographical errors,please refer classified standards for any clarifications.
STAINLESS STEEL GRADES
TECHNICAL SPECIFICATIONS**
CHEMICAL COMPOSITIONS OF COLD FORGING QUALITY GRADES**
Ni%
0.25max
0.25max
1.30-1.80
Sr.
3.1 0.030.03
3.2 0.0300.03
3.3 0.0350.04
3.4 0.0350.04
3.5 0.0350.04
3.6 0.0150.005
3.7 0.0350.04
3.8 0.040.05
Grade
SCM 415H
SCM 435
AISI 4135
EN 24
AISI 4140
AISI 4140 M
AISI 5140
AISI 1541
C% Ma% Pb%Cr% B%Mn%Si%
0.12-0.18
0.85-1.25
0.55-0.90
0.15-0.35
0.15-0.35
0.32-0.39
0.80-1.25
0.55-0.90
0.15-0.30
0.15-0.30
0.33-0.38
0.80-1.10
0.70-0.90
0.15-0.30
0.15-0.25
0.35-0.45
0.90-1.40
0.45-0.70
0.10-0.35
0.10-0.35
0.38-0.43
0.80-1.10
0.75-1.00
0.15-0.30
0.15-0.25
0.38-0.43
0.80-1.10
0.75-1.00
0.15-0.30
0.15-0.25
0.38-0.43
0.70-0.90
0.70-0.90
0.15-0.30
0.36-0.44
1.35-1.85
0.15-0.30
P%max
S%max
ALLOY STEELS
Ni%
0.15max
Sr.
2.1 0.030.03
2.2 0.030.03
2.3 0.030.03
2.4 0.030.03
2.5 0.030.03
2.6 0.0150.015
2.7 0.0250.025
Grade
AISI 10B21M
AISI 15B25
DIN 19MnB4M
AISI 15B41
AISI 10B36M
DIN 36CRB4
AISI 51835M
C% Ma% Pb%Cr% B%Mn%Si%
0.18-0.23
0.10-0.20
0.80-1.10
0.30max
0.0005-0.003
0.23-0.28
0.10-0.20
0.90-1.30
0.30max
0.0005-0.003
0.20-0.25
0.30-0.40
0.80-1.10
0.15-0.30
0.0006-0.003
0.34-0.44
0.10-0.20
0.35-1.65
0.15-0.35
0.0006-0.003
0.34-0.39
0.20-0.40
0.80-1.10
0.15-0.30
0.0006-0.003
0.34-0.38
0.90-1.20
0.60-0.90
0.10max
0.0015-0.005
0.34-0.40
0.90-1.15
0.38-0.50
0.15-0.30
P%max
S%max
BORON STEELS
0.0006-0.003
0.10max
Ni%Sr.
1.1 0.040.05
1.2 0.040.05
1.3 0.040.05
1.4 0.040.05
1.5 0.040.05
1.6
Grade
AISI 1006
AISI 1008
AISI 1015
AISI 1018
ENIAL
C% Ma% Pb%Cr% B%Mn%Si%
0.03max
0.25-0.40
0.10max
0.10max
0.30-0.50
0.10max
0.08-0.13
0.30-0.60
0.10max
0.15-0.35
0.13-0.18
0.30-0.60
0.15max
0.15-0.20
0.60-0.90
0.05-0.10
0.06-0.15
0.85-1.15
0.26-0.35
0.04-0.09
0.10max
P%max
S%max
CARBON STEELS
AISI 1010
44
*The above table is for reference only**Though every care has been taken for typographical errors,please refer classified standards for any clarifications.
When customers look forReliability & Commitment,
meets their expectations.