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Banner Industrial Wireless Accessories Instruction Manual Original Instructions b_3147091 Rev. J 27 April 2020 © Banner Engineering Corp. All rights reserved

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Page 1: Banner Industrial Wireless Accessoriesinfo.bannerengineering.com/cs/groups/public/... · Swing Panel Kits Models Description BWA-AH66SPK Swing Panel Kit, 6 × 6, includes mounts and

Banner Industrial Wireless Accessories

Instruction Manual

Original Instructionsb_3147091 Rev. J27 April 2020© Banner Engineering Corp. All rights reserved

Page 2: Banner Industrial Wireless Accessoriesinfo.bannerengineering.com/cs/groups/public/... · Swing Panel Kits Models Description BWA-AH66SPK Swing Panel Kit, 6 × 6, includes mounts and

Contents

1 Accessories ..................................................................................................................................................................... 31.1 Selecting an Enclosure ................................................................................................................................................................... 3

1.1.1 Polycarbonate Enclosures ........................................................................................................................................................31.1.2 Fiberglass Enclosures ............................................................................................................................................................. 4

1.2 Selecting an Antenna ......................................................................................................................................................................41.2.1 Antennas: Rubber RP-SMA .....................................................................................................................................................51.2.2 Antennas: Dome .......................................................................................................................................................................51.2.3 Antennas: Fiberglass N-Type ................................................................................................................................................... 61.2.4 Antennas: Yagi N-Type ........................................................................................................................................................... 61.2.5 Antennas: Cellular ................................................................................................................................................................... 61.2.6 Antenna Cables: RP-SMA to RP-SMA ....................................................................................................................................61.2.7 Antenna Cables: RP-SMA to N-Type ......................................................................................................................................71.2.8 Antenna Cables: N-Type ......................................................................................................................................................... 71.2.9 Surge Suppressors ...................................................................................................................................................................7

1.3 Power Supplies ................................................................................................................................................................................71.3.1 DC Power Supplies .................................................................................................................................................................. 81.3.2 FlexPower Supplies and Replacement Batteries ..................................................................................................................... 8

1.4 Relays ............................................................................................................................................................................................. 91.5 Sensors ............................................................................................................................................................................................91.6 Brackets and Mounting Options ...................................................................................................................................................101.7 Cables ............................................................................................................................................................................................13

1.7.1 Ethernet Cables ......................................................................................................................................................................131.7.2 Adapter Cables .......................................................................................................................................................................141.7.3 Splitter Cables ........................................................................................................................................................................141.7.4 Euro-Style Cordsets - Single Ended ...................................................................................................................................... 161.7.5 Euro-Style Cordsets - Double Ended ....................................................................................................................................171.7.6 Other Cables .......................................................................................................................................................................... 17

1.8 Other Accessories ..........................................................................................................................................................................181.8.1 DX85 Modbus RTU Remote I/O Devices ............................................................................................................................... 181.8.2 Cable Glands and Plugs ........................................................................................................................................................181.8.3 Hardware and Replacement Parts ......................................................................................................................................... 191.8.4 Metal Housing Accessories ....................................................................................................................................................19

Banner Industrial Wireless Accessories

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1 AccessoriesThe accessories list includes FCC approved antennas, antenna cabling, surge suppressors, power supplies, replacementbatteries, enclosures, cables, and other hardware.

1.1 Selecting an EnclosureSelect the enclosure size based on what you intend to mount inside it. Always select the largest enclosure you can to allowfor future expansion.

6 × 6 inch: Fits a single DX80. 10 × 8 inch: Fits a power supply, surgesuppressor, a single DX80, and a fewrelays.

12 × 10 inch (recommended): Providesample room for multiple radios andaccessories.

1.1.1 Polycarbonate Enclosures

Polycarbonate Enclosures with Opaque Covers

Models Description

BWA-AH664 Enclosure, Polycarbonate, with Opaque Cover, 6 × 6 × 4

BWA-AH864 Enclosure, Polycarbonate, with Opaque Cover, 8 × 6 × 4

BWA-AH1084 Enclosure, Polycarbonate, with Opaque Cover, 10 × 8 × 4

BWA-AH12106 Enclosure, Polycarbonate, with Opaque Cover, 12 × 10 × 6

BWA-AH14126 Enclosure, Polycarbonate, with Opaque Cover, 14 × 12 × 6

BWA-AH16148 Enclosure, Polycarbonate, with Opaque Cover, 16 × 14 × 8

BWA-AH181610 Enclosure, Polycarbonate, with Opaque Cover, 18 × 16 × 10

Polycarbonate Enclosures with Clear Covers

Models Description

BWA-AH664C Enclosure, Polycarbonate, with Clear Cover, 6 × 6 × 4

BWA-AH864C Enclosure, Polycarbonate, with Clear Cover, 8 × 6 × 4

BWA-AH1084C Enclosure, Polycarbonate, with Clear Cover, 10 × 8 × 4

BWA-AH12106C Enclosure, Polycarbonate, with Clear Cover, 12 × 10 × 6

BWA-AH14126C Enclosure, Polycarbonate, with Clear Cover, 14 × 12 × 6

BWA-AH16148C Enclosure, Polycarbonate, with Clear Cover, 16 × 14 × 8

BWA-AH181610C Enclosure, Polycarbonate, with Clear Cover, 18 × 16 × 10

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Swing Panel Kits

Models Description

BWA-AH66SPK Swing Panel Kit, 6 × 6, includes mounts and screws

BWA-AH86SPK Swing Panel Kit, 8 × 6, includes mounts and screws

BWA-AH108SPK Swing Panel Kit, 8 × 10, includes mounts and screws

BWA-AH1210SPK Swing Panel Kit, 12 × 10, includes mounts and screws

BWA-AH1412SPK Swing Panel Kit, 14 × 12, includes mounts and screws

BWA-AH1614SPK Swing Panel Kit, 16 × 14, includes mounts and screws

BWA-AH1816SPK Swing Panel Kit, 18 × 16, includes mounts and screws

Back Panel Kits

Models Description

BWA-BP66A Back Panel, Aluminum, 6 × 6

BWA-BP86A Back Panel, Aluminum, 8 × 6

BWA-BP108A Back Panel, Aluminum, 10 × 8

BWA-BP1210A Back Panel, Aluminum, 12 × 10

BWA-BP1412A Back Panel, Aluminum, 14 × 12

BWA-BP1614A Back Panel, Aluminum, 16 × 14

BWA-BP1816A Back Panel, Aluminum, 18 × 16

DIN Rail Kits (with Self-Threading Screws)

Models Description

BWA-AH6DR DIN Rail Kit, 6", 2 trilobular/self-threading screws

BWA-AH8DR DIN Rail Kit, 8", 2 trilobular/self-threading screws

BWA-AH10DR DIN Rail Kit, 10", 2 trilobular/self-threading screws

BWA-AH12DR DIN Rail Kit, 12", 2 trilobular/self-threading screws

BWA-AH14DR DIN Rail Kit, 14", 2 trilobular/self-threading screws

BWA-AH16DR DIN Rail Kit, 16", 2 trilobular/self-threading screws

BWA-AH18DR DIN Rail Kit, 18", 2 trilobular/self-threading screws

BWA-AHTBS Trilobular/self-threading screws, #10-32 × 0.375 PHL PH ZINC,

10 pack

Enclosure Accessories

Models Description

BWA-AHAK Accessory Kit, includes all screws, inserts, andmounting feet, for replacement only

1.1.2 Fiberglass EnclosuresModels Description

BWA-EF1086 Hinged fiberglass enclosure, 10" × 8" × 6"

BWA-EF866 Hinged fiberglass enclosure, 8" × 6" × 6"

BWA-PANEL-108 Panel, 10 × 8

BWA-PANEL-86 Panel, 8 × 6

1.2 Selecting an AntennaSelect your antenna based on your specific application needs. There are three basic antenna solutions:

• Use the supplied rubber duck antenna inside the enclosure. DX80 products come with a 2 dBi rubber duck antenna.Often simply attaching the supplied antenna to the radio provides enough radio range to meet your needs.

• Mount a dome antenna to the enclosure. The -D antennas can be mounted directly on the enclosure.• Use an N-type pole-mounted antenna, with surge suppressor. The -A and -AS antennas can be mounted remotely

from the enclosure and require the BWC-LFNBMN-DC surge suppressor.

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1.2.1 Antennas: Rubber RP-SMAThe following rubber, or rubber duck, antennas have an RP-SMA male connection.

Omni-Directional Antennas with RP-SMA Male Connections

BWA-9O2-C• 2 dBi, Rubber swivel, 900 MHz

(ships with 900 MHz radios)• Datasheet: b_3145120

BWA-9O5-C• 5 dBi, Rubber swivel, 900 MHz• Datasheet: b_3145123

BWA-2O2-C• 2 dBi, Rubber swivel, 3 1/4

inches, 2.4 GHz (ships with 2.4GHz radios)

• Datasheet: b_3145114

BWA-2O5-C• 5 dBi, Rubber swivel, 6 1/2

inches, 2.4 GHz• Datasheet: b_3145116

BWA-2O7-C• 7 dBi, Rubber swivel, 9 1/4

inches, 2.4 GHz• Datasheet: b_3145118

BWA-9O2-RA• 2 dBi, Rubber fixed right angle• 900 MHz• Datasheet: b_4162828

BWA-9O2-RA2• 2 dBi 1/2-wave, Rubber fixed

right angle• 900 MHz• 160 mm tall

BWA-2O1-001• 1 dBi, Rubber, 1 inch tall• 2.4 GHz

1.2.2 Antennas: DomeOmni-Directional Dome Antenna with RP-SMA Male Connection

BWA-9O2-D• Dome antenna, 2 dBi, 18-inch cable, 900 MHz• RP-SMA Box Mount• Datasheet: b_314512

BWA-2O2-D• Dome antenna, 2 dBi, 18-inch cable, 2.4 GHz• RP-SMA Box Mount• Datasheet: b_3145115

For remote mounting options, use bracket SMBAMS18RA listed in the Brackets and Mounting Options on p. 10 section.

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1.2.3 Antennas: Fiberglass N-TypeThe following fiberglass antennas are typically used outdoors.

Omni-Directional Fiberglass Antennas with N-Type Female Connections

BWA-9O6-A• 6 dBd, Fiberglass, Full wave, 71.5 inches, 900 MHz• Datasheet: b_314512

BWA-2O8-A• 8.5 dBi, Fiberglass, 24 inches, 2.4 GHz• Datasheet: b_3145131

BWA-2O6-A• 6 dBi, Fiberglass, 16 inches (shown), 2.4 GHz• Datasheet: b_3145117

BWA-9O6-AS• 6 dBi, Fiberglass, 1/4 Wave, 23.6 inches (1.3 inch dia.), 900 MHz• Datasheet: b_3145125

BWA-9O8-AS• 8 dBi, Fiberglass, 3/4 Wave, 63 inches (1.5 inch dia.), 900 MHz• Datasheet: b_3145126

1.2.4 Antennas: Yagi N-TypeDirectional (Yagi) Antennas with an N-Type Female Connection

BWA-9Y6-A• 6.5 dBd, 6.8 × 13 inches Outdoor, 900 MHz• Datasheet: b_3145127

BWA-9Y10-A• 10 dBd, 6.8 × 24 inches Outdoor, 900 MHz• Datasheet: b_3145130

1.2.5 Antennas: CellularCellular Antenna

BWA-CELLA-002• Cellular multiband• 2 dBi• RP-SMA male connection• 6.3 inch blade style• Datasheet: b_4475176

1.2.6 Antenna Cables: RP-SMA to RP-SMAUse these cables to connect a radio to a bulkhead surge suppressor or a bulkhead surge suppressor to an RP-SMAantenna. These cables may be used inside an enclosure or without an enclosure.

RP-SMA to RP-SMA Antenna Cables—RG58 Type

Model Length (m) Description

BWC-1MRSFRSB0.2 0.2

RG58, RP-SMA Male to RP-SMA Female BulkheadBWC-1MRSFRSB1 1

BWC-1MRSFRSB2 2

BWC-1MRSFRSB4 4

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RP-SMA to RP-SMA Antenna Cables—LMR200 Type

Model Length (m) Description

BWC-2MRSFRS3 3

LMR200, RP-SMA Male to RP-SMA Female Bulkhead• High performance, lightweight design• Outdoor rated; UV jacket

BWC-2MRSFRS6 6

BWC-2MRSFRS9 9

BWC-2MRSFRS12 12

1.2.7 Antenna Cables: RP-SMA to N-TypeUse these cables to connect a radio to an N-type antenna, N-type antenna extension cable, or N-type surge suppressor.These cables may be used inside or outside the enclosure or without an enclosure.

RP-SMA to N-Type Cables—LMR200 Type

Model Length (m) Description

BWC-1MRSMN05 0.5

LMR200 RP-SMA to N-Type MaleBWC-1MRSMN2 2

1.2.8 Antenna Cables: N-TypeThese LMR400 cables are antenna extension cables, connecting an N-type antenna to another N-type antenna cable.These cables are usually used outside the enclosure.

N-Type to N-Type Cables—LMR400 Type

Model Length (m) Description

BWC-4MNFN3 3

LMR400 N-Type Male to N-Type FemaleBWC-4MNFN6 6

BWC-4MNFN15 15

BWC-4MNFN30 30

1.2.9 Surge SuppressorsAlways install and properly ground a qualified surge suppressor when installing a remote antenna system (antenna notdirectly connected to the Sure Cross radio).

Important: Remote antenna configurations installed without a surge suppressor invalidate themanufacturer's warranty.

Surge Suppressors

BWC-LMRSFRPB• Surge Suppressor, Bulkhead, RP-

SMA Type• RP-SMA to RP-SMA

BWC-LFNBMN-DC• Surge Suppressor, bulkhead, N-

Type, DC Blocking• N-Type Female, N-Type Male

1.3 Power Supplies

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1.3.1 DC Power SuppliesModels Description

PSW-24-1DC power supply with wall plug, 100-240 V AC 50/60 Hz input, 24 V DC 1 A output, UL ListedClass 2

PSD-24-4DC power supply with wall plug, 90-264 V AC 50/60 Hz input, 24 V DC output, US-style wallplug input, 4-pin M12/Euro-style output; 2 m (6 ft) cable, UL Listed Class 2

PSDINP-24-06DC power supply, 0.63 Amps, 24 V DC, with DIN Rail Mount, Class I Division 2 (Groups A, B,C, D) Rated

PSDINP-24-13DC power supply, 1.3 Amps, 24 V DC, with DIN Rail Mount, Class I Division 2 (Groups A, B,C, D) Rated

PSDINP-24-25DC power supply, 2.5 Amps, 24 V DC, with DIN Rail Mount, Class I Division 2 (Groups A, B,C, D) Rated

1.3.2 FlexPower Supplies and Replacement BatteriesPower Supplies

Models Description

DX81-LITH Battery Supply Module with mounting hardware

DX81HBattery Supply Module with mounting hardware, for DX99 polycarbonate housingdevices

DX81P6 Battery Supply Module, six “D” cells, with mounting hardware

BWA-SOLAR PANEL 3WSolar Panel, 12 V, 3 W, Multicrystalline, 188 × 195 × 15, Wall/Pole clamp style mountingbracket included (does not include controller)

BWA-SOLAR PANEL 5WSolar Panel, 12 V, 5 W, Multicrystalline, 270 × 222 × 17, Wall/Pole clamp style mountingbracket included (does not include controller)

BWA-SOLAR PANEL20W

Solar Panel, 12 V, 20 W, Multicrystalline, 573 × 357 × 30, "L" style mounting bracketincluded (does not include controller)

BWA-SOLAR CNTRL-12VSolar Controller, 6 A Load Current, 12 V System Voltage, recommended for 20 W or lesssolar panel and a Sealed Lead Acid Battery (sold separately)

Replacement Batteries

Model Description

BWA-BATT-0013.6 V Lithium D cell for DX81-LITH and DX81H Battery Supply Modules, and for hazardous or non-hazardouslocations, 1 battery

BWA-BATT-011 3.6 V Lithium D cell for non-hazardous locations only, 1 battery

BWA-BATT-006 3.6 V Lithium AA cell for Wireless Q45 Sensors, 2 batteries

BWA-BATT-013 3.6 V Lithium C cell, 1 battery

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1.4 RelaysModels Description

IB6RP Interface Relay Box, 18 to 26 V DC inputs, isolated relay outputs (not shown)

BWA-RELAY-12V Relay, Blade Style with Base, 12 V

BWA-RELAY-24V Relay, Blade Style with Base, 24 V

BWA-RH1B-UDC12V Relay, Blade Style, No Base, 12 V (replacement part)

BWA-RH1B-UDC24V Relay, Blade Style, No Base, 24 V (replacement part)

BWA-SH1B-05 Relay Base Only (replacement part)

1.5 Sensors

Temperature Sensors - Thermistors

BWA-THERMISTOR-001• NTC Thermistor, 2.2 KOhms, +/-0.2%C, blue bead• For models: DX80N9X2S2N2T/C, DX99N9X2S2N0T4X0A0,

and DX99N9X1S2N0T4X0D0

BWA-THERMISTOR-002• NTC Thermistor, 10 KOhms, +/-0.2%C, black bead• For Performance models -P1/C/E, and MultiHop models M-

H1/C/E• 2 pack

BWA-THERMISTOR-PROBE-001• Temperature sensor with thermistor PS103G2• Beta Value(K) 0–50°C: 3575• Base thermistor accuracy of 0.2%• Operating Temperature Range: –20 °C to +105 °C• Maximum Power Rating: 30 mW at 25 °C; derated to 1 mW at

125 °C• Dissipation Constant: 1 mW/°C• Plated nickel finish; PVC insulation

( 3.2 )

35 mm6 mm

( 4)

20 mm1800 mm

Tube

BWA-THERMISTOR-RING-LUG• Temperature sensor with thermistor PS103G2• Beta Value (K) 0–50°C: 3575• Base thermistor accuracy of 0.2%• Operating Temperature Range: 0 °C to +75 °C• Maximum Power Rating: 30 mW at 25 °C; derated to 1 mW at

125 °C• Dissipation Constant: 1 mW/°C

Pressure Sensors

BWA-S612-15-100• NoShok Series 612 Submersible Level Transmitter, model

612-15-1-1-N-100, 0 to 15 psig• 100 ft cable

BWA-625-5000-1-1-8-25• NoShok Series 625 Intrinsically Safe Pressure Transmitter,

model 625-5000-1-1-8-25, 0 to 5000 psig, 4–20 mA• 1/2" NPT, M12 QD

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Pressure Sensors

BWA-625-10000-1-1-8-25• NoShok Series 625 Intrinsically Safe Pressure Transmitter,

model 625-10000-1-1-8-25, 0 to 10000 psig, 4–20 mA• 1/2" NPT, M12 QD• FM and CSA approved

BWA-PRESSURE-SENSOR-50• 0–50 PSIG• 1 meter flying leads• 1/4"-18 NPT port

BWA-PRESSURE-SENSOR-150• 0–150 PSIG• 1 meter flying leads

BWA-PRESSURE-SENSOR-500• 0–500 PSIS• 1 meter flying leads

BWA-PRESSURE-SENSOR-3000• 0–3000 PSIS• 1 meter flying leads

Moisture Sensors

BWA-ACC-SEN-SDI• Acclima SDI-12 Soil Moisture Transducer

Current Transformers (CT)

BWA-CURRENT-TRANSFORMER-20A• Split-Core Current Transformer• 20 A Input• 0–50 mA/0.333 V Output

BWA-CURRENT-TRANSFORMER-150A• Split-Core Current Transformer• 150 A Input• 0–100 mA/0.333 V Output

1.6 Brackets and Mounting Options

BWA-HW-001 Mounting Hardware Kit• Four screws, M5-0.8 x 25 mm, SS• Four screws, M5-0.8 x 16 mm, SS• Four hex nuts, M5-0.8 mm, SS• Four bolts, #8-32 x 3/4”, SS

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Brackets

SMBDX80DIN• Black reinforced

thermoplastic• Bracket for mounting on

a 35 mm DIN rail 89

89DIN-35-..

35 mm DIN Rail

Model Length

DIN-35-70 70

DIN-35-105 105

DIN-35-140 140

DIN-35-180 180

DIN-35-220 220L = 70, 105 or 140 mm

L 35

Hole center spacing: 35.1

Hole size: 25.4 x 5.3

Use to mount DX80 board-level devices, such as DX80Nx-PBx or DX80DRx-HBx models.

BWA-HW-034• DIN rail clip, black plastic

This standard Banner bracket can also be used to remotelymount dome antennas.

SMBAMS18RA• Right-angle SMBAMS

series bracket with 18mm hole

• Articulation slots for 90+°rotation

• 12-ga. (2.6 mm) cold-rolled steel

48

45

40

AB

C

Hole center spacing: A = 26.0, A to B = 13.0Hole size: A = 26.8 × 7.0, B = ø 6.5, C = ø 19.0

Use to mount vibration sensor models QM42VT1 and VT2sensor

BWA-BK-001

• Includes magneticmounting bracketSMB42FLM12 and 2mounting screws

42

42

Used to mount vibration sensor models QM42VT1 and VT2

BWA-BK-008

• Magnetic coaxial mountfor round objects

• Includes SMB42FLATstainless steel bracket,1/4"-28 screw mount,and 1 piece of 3M™

thermally conductiveadhesive transfer tape

• 42 mm × 42 mm

4.4 mm[0.17”]

20 mm[0.787”]

24.2 mm[0.953”]

BWA-BK-004• Mounts both the K50U

Ultrasonic sensor and aWireless Q45U Node orDX80 Node

81

54

181

Ø30

BWA-BK-006• Mounts both the K50U

Ultrasonic sensor and aWireless Q45U Node

64

54

97

Ø33.54X Ø5.2

4X Ø6

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Brackets

Used to mount the Q45VA sensor

BWA-BK-009• Mounts the device to a

surface using adhesive• Alignment mark indicates

the front of device• Includes a base plate,

two screw retainers, fourmounting screws, a setscrew, and a mountingdisc

• 44.5 mm × 49.5 mm• For installation

instructions, see Q45VABracket Assembly QuickStart Guide (p/n 208986)

Used to mount the Q45 sensor

BWA-BK-010• Includes a magnetic

mounting bracket andfour mounting screws

• 44.5 mm × 49.5 mm• SmCo magnet with a 40

lb pull strength• For use on flat or curved

surfaces

BWA-BK-011• Backside magnetic

mount for the Q45Sensors

• Includes one bracket,three screws, and amagnetic cup

• 60 mm × 40 mm• For use on a flat surface

BWA-BK-012• Use when measuring

high frequency vibrationsor when mounting thesensor to curvedsurfaces

• Includes SMBQM30stainless steel bracket,four mounting screws,one M4 × 0.7 screwmount, and one piece of3M™ thermallyconductive adhesivetransfer tape

• 30 mm × 30 mm• Refer to the Bracket

Assembly Quick StartGuide for installationinstructions (p/n 213323)

BWA-BK-013• Includes magnetic

mounting bracketSMBQM30 and fourmounting screws (twosets of mounting screwsfor both the aluminumand stainless steelmodels)

• 30 mm × 30 mm• Refer to the Bracket

Assembly Quick StartGuide for installationinstructions (p/n 213323)

BWA-BK-014• Use when measuring

high frequency vibrationsor when mounting thesensor to curvedsurfaces

• Includes SMBQM30aluminum bracket, fourmounting screws, oneM4 × 0.7 screw mount,and one piece of 3M™

thermally conductiveadhesive transfer tape

• 30 mm × 30 mm• Refer to the Bracket

Assembly Quick StartGuide for installationinstructions (p/n 213323)

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Brackets

BWA-BK-019• Magnet mount for

curved surfaces• 30 mm × 30 mm, 14.4

mm thick• Includes four M2.5 x 16

mm socket head capscrews

• Refer to the BracketAssembly Quick StartGuide for installationinstructions (p/n 213323)

Adhesive Mounts

BWA-HW-057• 3M™ Thermally Conductive Adhesive

Transfer Tape 8820• Provides a heat-transfer path between

heat-generating components and heatsinks or other cooling devices

• 3 pieces per pack• Tape is 20 mils (0.50 mm) thick; liner is

1.5-2 mil (37.5-50 μm) thick• Thermally conductive ceramic filler• Dual liner using silicone-treated

polyester: easy-release PET liner isclear, tight side PET liner is blue

1.7 Cables

1.7.1 Ethernet CablesUse a crossover cable to connect the GatewayPro or DX83 Ethernet Bridge to a host system without using an Ethernetswitchbox or hub. When using a switchbox or hub, use a straight cable.

RSCD RJ45 Ethernet to 4-Pin M12/Euro-Style Cordsets

Model Length Style Pinout

BWA-E2M 2 m (6.6 ft) Straight RSCDRJ45 440

1 = White/orange (+Tx)2 = Orange (-Tx)3 = White/blue (+Rx)6 = Blue (-Rx)4, 5, 7, 8 = N/C

4

3

1

2

1 = White/Orange (+Tx)2 = White/Blue (+Rx)3 = Orange (-Tx)4 = Blue (-Rx)

BWA-E8M 8 m (26.2 ft)

BWA-EX2M 2 m (6.6 ft)Crossover RSCD

RJ45CR 440

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1.7.2 Adapter CablesUse the following adapter cables to connect your device to your computer during configuration.

RS-485 to USB Adapter with Wall Plug— Use with the User Configuration Software; works with all radios, including 1 Watt;datasheet: 140377

4-Pin Threaded M12/Euro-Style RS-485 to USB Adapter Cordset, with Wall Plug

Model Length Style Dimensions Pinout (Female)

BWA-UCT-900 1 m (3.28 ft) Straight

4

31

2

1 = Brown

2 = White

3 = Blue

4 = Black

RS-485 to USB Adapter—Use with the User Configuration Software; requires BWA-HW-026 to work with 1 Watt Radios;datasheet: 140377

4-Pin Threaded M12/Euro-Style RS-485 to USB Adapter Cordset

Model Length Style Dimensions Pinout (Female)

BWA-HW-006 1 m (3.28 ft) Straight

4

31

2

1 = Brown

2 = White

3 = Blue

4 = Black

USB to 1-Wire Serial Interface Adapter—Use with the Sensor Configuration Tool software to communicate directly with 1-wire serial interface sensors; datasheet: 170020

5-Pin Threaded M12/Euro-Style 1-Wire Serial to USB Adapter Cordset

Model Length Style Dimensions Pinout (Female)

BWA-USB1WIRE-001 1 m (39 in) Straight

2

34

1

5

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

1.7.3 Splitter CablesThe 4-pin, 5-pin, and DB9 splitter cables all have specific functions. Using the incorrect cable for your application candamage the radios.

5-pin Splitter Cables—Use splitter cable CSRB-M1250M125.47M125.73 to split from one power source to two FlexPoweror solar powered devices. DO NOT use this cable to connect a FlexPower device to a 10 to 30 V DC powered device. (Referto the wiring diagrams for each radio to avoid damaging the radios.)

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Use splitter cable CSRB-M1253.28M1253.28M1253.28 to connect one FlexPower device (data radio, FlexPower Gateway,etc) to two power sources, such as the FlexPower Solar Supply and DX81P6 Battery Pack.

5-Pin Threaded M12/Euro-Style Splitter Cordsets with Rounded Junction—Double Ended

Model Length Style Pinout (Male) Pinout (Female)

CSRB-M1250M125.47M125.73Trunk (male): 0 m

Branches (female): 0.14 m (0.46 ft) and0.22 m (0.72 ft) Straight

1

453

22

34

1

5CSRB-M1253.28M1253.28M1253.28

Trunk (female): 1 m (3.28 ft)

Branches (male): 1 m (3.28 ft)

44 Typ.

2X M12 x 1

20.0

5.02X ø 5.5

ø 4.0M12 x 1

16.7 1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

5-Pin Threaded M12/Euro-Style Splitter Cordset with Flat Junction—Double Ended

Model Trunk (Male) Branches (Female) Pinout (Male) Pinout (Female)

CSB4-M1251M1250 0.3 m (0.98 ft) Four (no cable)

1

453

22

34

1

5

Branch 1

Branch 2

Branch 3

Branch 4

3 x 18

72 mm

2 x 19

32 mm Male TrunkLength

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

5-Pin Threaded M12/Euro-Style Splitter Tee

Model Description Pinout (Male) Pinout (Female)

CSB-M1250M1250-TFemale trunk, 1 female branch, 1

male branch

1

453

2

1 = Brown

2 = White

3 = Blue

2

34

1

5

4 = Black

5 = Green/Yellow

4-pin Splitter Cables—Use the following 4-pin splitter cables to split power between two 10 to 30 V DC powered devices,such as a data radio and Gateway, or between a DX85 and Gateway.

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4-Pin Threaded M12/Euro-Style Splitter Cordsets—Flat Junction

Model Branches (Female) Trunk (Male) Pinout

CSB-M1240M1240 No branch No trunk

Female

2

34

1

Male

1

43

2

1 = Brown2 = White3 = Blue4 = Black

CSB-M1240M1241

2 × 0.3 m (1 ft)

No trunk

CSB-M1241M1241 0.30 m (1 ft)

CSB-M1248M1241 2.44 m (8 ft)

CSB-M12415M1241 4.57 m (15 ft)

CSB-M12425M1241 7.60 m (25 ft)

CSB-UNT425M1241 7.60 m (25.0 ft) Unterminated

44 Typ.[1.73"]

43.0[1.69"]

Ø14.5 [0.57"]

M12 x 1Ø14.5 [0.57"]

40 Typ. [1.58"]

18.0[0.71"]

Ø4.5[0.18"]

35 [1.38"]

M12 x 1

DB9 Splitter Cable—Use this cable to connect a Sure Cross device to power and to a 9-pin serial port on a computer orother industrial device.

BWA-DRSPLITTER• Splitter cable, DB9 Female (RS232) trunk to 5-pin M12/Euro-style male and

female• The trunk and each branch is 0.3 meters long• Datasheet: 155284

1.7.4 Euro-Style Cordsets - Single EndedWhen facing the Node or Gateway toward you and the quick disconnect connection is facing down, the right-angle cablesexit to the right.

Right-angle cordsets are not compatible with the DX70 devices. When using the FlexPower Node with integrated battery,use a double ended cordset. For a FlexPower Node with external power supply, use a single ended cordset. If using thecommunication lines, the cable length cannot exceed 3 meters, or 10 feet.

5-Pin Threaded M12/Euro-Style Cordsets—Single Ended

Model Length Style Dimensions Pinout (Female)

MQDC1-501.5 0.5 m (1.5 ft)

Straight

44 Typ.

ø 14.5M12 x 1

2

34

1

5

1 = Brown2 = White3 = Blue4 = Black5 = Gray

MQDC1-506 2 m (6.5 ft)

MQDC1-515 5 m (16.4 ft)

MQDC1-530 9 m (29.5 ft)

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5-Pin Threaded M12/Euro-Style Cordsets—Single Ended

Model Length Style Dimensions Pinout (Female)

MQDC1-506RA 2 m (6.5 ft)

Right-Angle

32 Typ.[1.26"]

30 Typ.[1.18"]

ø 14.5 [0.57"]M12 x 1

MQDC1-515RA 5 m (16.4 ft)

MQDC1-530RA 9 m (29.5 ft)

Models Description

BWA-QD5.5 Prewired 5-pin M12/Euro-style quick disconnect (QD), 1/2-14 NBSM

BWA-QD8.5 Prewired, 8-pin M12/Euro-style quick disconnect (QD), 1/2-14 NBSM

BWA-QD12.5 Prewired 12-pin M12/Euro-style quick disconnect (QD), 1/2-14 NBSM

FIC-M12F4 4-pin M12/Euro-style straight female field-wireable connector

MQDMC-401300 mm (12 in) cordset with a 4-pin M12/Euro-style straight male quick disconnect (QD), single ended, longer for DX80…Cmodels

1.7.5 Euro-Style Cordsets - Double EndedWhen using the FlexPower Node with integrated battery, use a double ended cordset. When using a FlexPower Node withexternal power supply, use a single ended cordset. If using the communication lines, the cable length cannot exceed 3meters (10 ft).

5-Pin Threaded M12/Euro-Style Cordsets Less Than 3 m Long—Double Ended

Model Length Style Dimensions Pinout (Male) Pinout (Female)

DEE2R-51D 0.3 m (1 ft)

FemaleStraight/ Male

Straight

40 Typ.

ø 14.5M12 x 1

44 Typ.

ø 14.5M12 x 1

1

453

22

34

1

5

DEE2R-53D 0.91 m (3 ft)1 = Brown

2 = White

3 = Blue

4 = Black

5 = Green/YellowDEE2R-58D 2.44 m (8 ft)

1.7.6 Other CablesBWA-HW-026

• Splitter cable with a wall plug to supply external power to a MultiHop Radiooperating at 1 Watt while it is connected to a computer

• The wall plug splits to 5-pin Euro-style male and 5-pin Euro-style female ends• The male end plugs into the USB to RS-485 adapter cable (model number

BWA-HW-006) and the female end plugs into the MultiHop radio

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BWA-RIBBON-001• Ribbon cable, 20-pin DBL socket

BWA-HW-010• Cable, FlexPower Current Monitoring• Connects a battery supply and FlexPower radio device to an averaging fluke

meter to determine the current draw of the Node/sensor combination• Based on the current draw, battery life estimates can be made

BWA-HW-010 CableFlexPower Current Monitoring

FlexPower Nodewith MINI-BEAM

DX81 Battery Supply Module

Averaging FlukeMeter

1.8 Other Accessories

1.8.1 DX85 Modbus RTU Remote I/O DevicesThese remote I/O devices have a Modbus interface and are used to expand the I/O of the Gateway or the Modbus host.Add a “C” to the end of any DX85 model to order that I/O mix with an IP20 housing. The IP20 models are Class I, Division 2certified when installed in a suitable enclosure.

Model Description IP67 Housing IP20 Housing

DX85M4P4M2M2DX85 Modbus RTU Remote I/O, 4 Discrete IN, 4 Discrete OUT, 2 Analog IN, 2Analog OUT (0 to 20 mA)

DX85M0P0M4M4 DX85 Modbus RTU Remote I/O, 4 Analog IN, 4 Analog OUT (0 to 20 mA)

DX85M-P7DX85 Modbus RTU Remote I/O, Up to 12 sinking inputs or up to 12 NMOSsinking outputs (for a total of 12 I/O)

DX85M-P8DX85 Modbus RTU Remote I/O, Up to 12 sourcing inputs or up to 12 sourcingoutputs (for a total of 12 I/O)

1.8.2 Cable Glands and PlugsModels Description

BWA-HP.5-10 Dummy Hole Plug Pack: 1/2-inch NPT, 10 pack

BWA-HW-031 Vent Plug, 1/2-inch NPT, IP67

BWA-HW-059Vent Plug Pack (Plastic): Includes one 1/2-inch NPT vent plug and one strain-relief fitting ando-ring for 0.2 to 0.35 dia cable

BWA-HW-053Vent Plug Pack (Plastic): Includes one 1/2-inch NPT vent plug and one cordgrip for 1.2 to 2.5mm dia cable

BWA-HW-052Cable Gland and Vent Plug Pack: includes 1/2-inch NPT gland, 1/2-inch NPT multi-cablegland, and 1/2-inch NPT vent plug, one each

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Models Description

BWA-CG.5-10 Cable Gland Pack: 1/2-inch NPT, Cordgrip for cable diameters 0.17 to 0.45 inch, 10 pack

BWA-CG.5-3X5.6-10 Cable Gland Pack: 1/2-inch NPT, Cordgrip for 3 holes of 2.8 to 5.6 mm diam, 10 pack

BWA-CG.5-2X2.5-10 Cable Gland Pack: 1/2-inch NPT, Cordgrip for 2 holes of 1.2 to 2.5 mm diam, 10 pack

BWA-CG.5-6X4.0-10 Cable Gland Pack: 1/2-inch NPT, Cordgrip for 6 holes of 2 to 4 mm diam, 10 pack

BWA-CG.5-6X3.0-10 Cable Gland Pack: 1/2-inch NPT, Cordgrip for 6 holes of 1.5 to 3 mm diam, 10 pack

1.8.3 Hardware and Replacement PartsModel Description

BWA-HW-002

DX80 Access Hardware Kit

Plastic threaded plugs, PG-7 (4)Nylon gland fittings, PG-7 (4)Hex nuts, PG-7 (4)Plug, 1/2-inch NPTNylon gland fitting, 1/2-inch NPT

BWA-HW-003 PTFE Tape, 1/4 inches wide, 600 inches long

BWA-HW-004

Replacement Seals

O-ring, rotary access cover, PG21 (2)O-ring, body gasket (2)Access cover, rotary dials, clear plastic (2)

BWA-HW-009 Solar assembly hardware pack, includes brackets, bolts, and set screws

BWA-HW-007 Housing Kit, DX80, top and bottom, 10 pieces

BWA-HW-008 Housing Kit, DX81, top and bottom, 10 pieces

BWA-HW-044 Terminal header for the MultiHop Ethernet Data Radio

BWA-HW-011 Terminal Block Headers, IP20, 2 pack

BWA-HW-012

DX99 Antenna Extension Pack

Screw, M4-0.7 x 20, pan head, black steelFlexible Antenna Cable, 12 inches, SMA male to SMA female

BWA-HW-027 8-pin quick disconnect, female, 1/2-inch NPT (FK8-0.5/14.5/NPT)

BWA-HW-032 Access hardware for the E housing, one 1/2-inch plug, one 1/2-inch gland

BWA-HW-037 Clear plastic retaining ring for DX99 metal housings, 10 pack

1.8.4 Metal Housing Accessories

BWA-9O2-001• Dome antenna• 2 dBi, 18-inch cable, 1/2" SS NPT

Port, 900 MHz• Datasheet: b_4475175

BWA-9O2-002• Dome antenna• 2 dBi, 18-inch cable, 3/4" SS NPT

Port, 900 MHz• Datasheet: b_4475175

BWA-2O2-001• Dome antenna• 2 dBi, 18-inch cable, 1/2" SS NPT

Port, 2.4 GHz• Datasheet: b_4475174

BWA-2O2-002• Dome antenna• 2 dBi, 18-inch cable, 3/4" SS NPT

Port, 2.4 GHz• Datasheet: b_4475174

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BWA-HW-016• Antenna Feedthrough, Stainless

Steel• 1/2" NPT

BWA-HW-017• Antenna Feedthrough, Stainless

Steel• 3/4" NPT

BWA-AXFS0130• AXF™ Explosion-Proof Antenna

Coupler

BWA-HW-012• DX99 Antenna Extension Pack• M4-0.7 × 20 black steel pan head screw• Flexible antenna cable 12" SMA male to SMA female

BWA-HW-037• Clear plastic retaining ring for DX99 metal housings• Qty: 10

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