bae146 fuelling procedures 2008

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 Pressu r e r ef uel l i n g o f TNT B A e146 QC an d QT ai rcraf t . This guide is intended for use by trained refuel staff to give specific information regarding the TNT BAe 146 aircraft type. 1 of 25

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8/16/2019 BAe146 Fuelling Procedures 2008

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Pressure refuelling of TNT BAe146 QC

and QT aircraft.This guide is intended for use by trained refuel staff to give specific

information regarding the TNT BAe 146 aircraft type.

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General Warnings and Limitations

WARNING: MAKE CERTAIN LANDING GEAR GROUND LOCKING PINS AND CHOCKS AREIN POSITION

WARNING: NO SMOKING OR NAKED FLAMES WITHIN 30 FT. (9.14 M.).

WARNING: BEFORE CONNECTING TANKER HOSE TO AIRCRAFT, MAKE CERTAIN AIRCRAFT AND TANKER ARE BONDED TO EACH OTHER, AND IF POSSIBLE

BOTH ARE CONNECTED TO AN APPROVED GROUND: BONDING ISESSENTIAL, GROUNDING IS RECOMMENDED.

WARNING: IN THE EVENT OF FUEL SPILLAGE OR FIRE, STOP REFUELLING, SHUTDOWN REFUEL FACILITY AND ELECTRICAL POWER, AND OPERATE THE

 APU CUT-OFF SITUATED AT THE REFUEL CONTROL PANEL.

CAUTION: USE ONLY APPROVED FUELS.

CAUTION: MAKE CERTAIN ADEQUATE FIRE FIGHTING FACILITIES ARE AVAILABLE.

CAUTION: COMPLY WITH LOCAL SAFETY REGULATIONS.

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1 Approved kerosene fuels and additives for use on the BAe 146 aircraft type.

 Approved kerosene fuels

The kerosene fuels in the following table are approved for use with the power plant and auxiliary power unit (APU)

Fuel type Brit ish American Canadian Russian NATO code /JSD

 Aviation turbinefuel

DEF STAN91-91  ASTM D1655 CAN/CGSB-3.23 GOST 10227 F35/AVTUR

Kerosene type(DERD2494) JET A1 (Grade TS-1)

 Aviation turbinefuel

DEF STAN91-86 MIL-DTL-5624 F44/AVCAT/FSII

High flash type(DERD2452) (Grade JP-5

With icinginhibitor

 Aviation turbinefuel

DEF STAN91-87 MIL-DTL-83133 F34/AVTUR/FSII

Kerosene type(DERD2453) (Grade JP-8)

With icinginhibitor

 Approved fuel additives

The following additives are approved for use with the system. They may be used singly or in combination, at the approved concentrations.

Class of additive Designation

 ANTI-CORROSION DEF STAN 68-251 (DERD 2461) AL-61

 ANTI-ICING AND BIOCIDAL DEF STAN 68-252 (DERD 2451) MIL-DTL-85470 AL-41

BIOCIDAL BIOBOR JF

 ANTI-STATIC STADIS 450

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2 Refuel and Defuel Limitations

Maximum refuel pressure: 50 p.s.i. (3.45 bar)

Maximum defuel suction: 11 p.s.i. (-0.76 bar)

Maximum refuel rates:

ImperialGallon/min

USGallon/min Litre/min Lbs./min Kg./min

Individualwing 120 144 545 960 435

Centretank 60 72 273 480 218

Bothwings 225 270 1023 1800 816

 All tanks 275 330 1250 2200 998

 

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3 Pressure refuelling system description and common component locations.

General

Fuel is contained in three integral fuel tanks, one in each wing and one in the fuselage centre section. Arefuel/defuel station, situated in the underside of the right wing leading edge, consists of a standard fuelcoupling, an off-load valve for defuelling and transfer between tanks, and a refuel control panel. 

 Aircraft fuel tank capacities

Imp gal US gal litre lb kg

Wing left 1015 1219 4614 8120 3683

Centre 550 661 2500 4400 1996

Wingright 1015 1219 4614 8120 3683

Total 2580 3099 11,728 20,640 9362 

These quantities refer to an aircraft fuelled to override cut-off. When gravity filled, the quantity in each wing tank reduces to 1005Imp gal. (1207 US gal., 4569 litre, 8040 lb., 3647 kg.) but the centre tank quantity remains the same.

The automatic refuel preselect will only refuel TNT Aircraft to a to tal of 8800kg. (3500 kg / 1800 kg / 3500 kg)If a higher fuel load is required then the refuel must be continued after shutdown of the automatic system by selecting the refuelvalve switches to override

WARNING: If a “ Full tanks” refuel is started with the refuel switches set directly to override there isa high risk of a fuel spillage from the NACA ducts at the wing tips due to venting. 

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4 Common component locations 

1 The aircraft bonding point

2 The refuel station

3 The pressure refuelling hose connector and refuel station

4 The refuel selector panel showing pressure refuelling hose connector andrefuel hose bonding point

5 The Auxiliary Power Unit (APU) Emergency Stop switch

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1 Location of the Aircraft bonding point

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2 Location of the refuel station

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3 Location of the pressure refuelling hose connector and refuel

station

Baulk lever  for Defuel only (pulled down to allow defuel valve to open)

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4 Location of the refuel selector panel showing pressure refuelling

hose connector and refuel hose bonding point

Refuel hose bonding point

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Refuelling – Overview

1 Pressure refuelling is governed from the control panel; automatically by using theload preselect, or manually by use of the tank refuelling valve override switches.

Tank refuelling valveoverride switch position 

Components of the refuel cont rol panel

Load selector and selection indicator Fuel quantity indicator (x3) APU Emergency stop switch

Refuel master switch (guarded) Valve posi tion indicator (Shut / crosshatched / Open) (x3)Refuel valve switches (Shut / Preselect / Override) (x3)Tank Full warning l ight (x3) 

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2 In the event of refuel cut-off failure the system is vented to atmosphere

via a NACA duct located in each wing tip.

NACA duct vent

(View from under wing)

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3 Over wing gravity refuelling

In the event of the pressure refuel system failing it is possible to refuel the aircraft using the over wing gravityrefuelling points.

Over wing gravity refuelling points are provided for each tank for refuelling when the pressure system fails.

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Performing Pressure refuelling

1 Pre refuel system test

2 Perform a water test before fuel is uploaded to the aircraft

3 Perform the pressure refuel

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1 Perform a pre-refuel system test

1 At refuel control panel, make certain off-load valve is shut (lever horizontal), and MASTERswitch is set to OFF, left, centre and right refuel VALVE position indicators show cross-hatch.

2 Turn LOAD PRESELECT clockwise to maximum.

3 Set MASTER switch to ON. Make certain refuel VALVE position indicators go to SHUT, and fuelquantity indicators show correct existing fuel state.

4 Set LEFT, CENTRE and RIGHT refuel valve switches to PRE-SELECT and make certain allthree refuel VALVE position indicators go to OPEN.

5 Turn LOAD PRESELECT ANTI-clockwise to zero and make certain all three refuel VALVEposition indicators go to SHUT.

NOTE: If the tank contents are at or below unusable fuel level (the level at which the gaugesand preselect are set at zero) then the valves will not shut.

6 Set all refuel valve switches to OVERRIDE and make certain all three refuel VALVE positionindicators go to OPEN.

7 Set switches to SHUT and make certain refuel VALVE indicators go to SHUT.

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2 Perform a water test on a sample of fuel taken from thevehicle test point before any fuel is uplifted to the aircraft.

 A sample of fuel is to be taken from the vehicle water test point and a standard industrytest is to be performed to ensure the fuel is free from water. 

The test sample should be retained for inspection by flight crew / TNT representative ifrequested.

The test sample may be disposed of after departure of the aircraft

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2 Position tanker hose coupling and bond hose to aircraft. Remove blanking cap fromaircraft fuel coupling and connect tanker hose.

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3 Set all three refuel valve switches to PRE-SELECT and adjust LOAD PRESELECT torequired load.

a) - Switches to preselect

Down SHUTMid PRESELECTUp OVERRIDE

b) - Then adjust load preselect

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4 Make certain refuel VALVE position indicators show OPEN for all tanks due to receivefuel.

NOTE: If load selected does not require fuel in the centre tank, the CENTRE indicator will showSHUT.

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5 Start refuelling. Flow will stop automatically at preselected load.

6 For absolute maximum fuel load, set refuel valve switches to PRE-SELECT and adjustLOAD PRESELECT to its maximum,

a. Continue refuelling to preselect cut-off.

b. Then set refuel valve switches to override, make certain refuel valve indicators showOPEN, continue refuelling until high level tank switches operate and fuel flow stops.Make certain tank FULL indicators come on.

NOTE: The automatic refuel preselect wil l only refuel TNT Aircraft to a total of 8800kg.(3500 / 1800 / 3500)

If a higher fuel load is require then the refuel must be continued after shutdownof the automatic system by selecting the refuel valve switches to override

WARNINGIf a “ full tanks” refuel is started with the refuel switches selected directly to theoverride position there is a high risk of a fuel spillage from the NACA ducts atthe wing tips due to venting.

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7 Make certain all refuel VALVE indicators show SHUT, and fuel quantity indicators showrequired fuel load.

8 On refuel panel make certain fuel quantity indicators show correct fuel load.

9 At refuel control panel, set refuel valve switches to SHUT, and MASTER switch to OFF.

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10 Disconnect tanker hose bonding and uncouple hose from aircraft.

11 Install blanking cap to aircraft fuel coupling.

12 Close and secure refuel/defuel station access panel

(If the panel is not locked securely by all 3 latches the aircraft battery candischarge)

13 Disconnect tanker bonding from aircraft.

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Refuel complete

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