background report reference ap-42 section number: 9.12.2 ...background report reference ap-42...
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Background Report Reference
AP-42 Section Number: 9.12.2
Background Chapter: 4
Reference Number: 2
Title: Source Test Report, Emissions from a Fermentation Tank at E7J Gallo Winery
California Air Resources Board
California Air Resources Board
October 1978
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ON EI:ISSIOIIS FRO'Y A FERfIE!lTATI9Il TANK
AT E . & J. F A L L 0 !.IINERY, FRESfir), C A L I F O ? N I A ..
OCTOSER 31, 1978
S ta t ionary S o u i c e C o n t r o l Div is ion E N G I N E E a I N G E V A L U A T I O X B R A N C H
REPORT C - 8 4 5 0 KO. -
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Peter Ouchida
Project Engineer
grznch
Stationary Source Control D i v i s i o n
.. Report number C-8-050 ' . project e n ~ i a e e r - Peter Duchida .
. - Sourcs f e a t cmduztsd a t :
.. E. & J . Gallo .Winery . Eane -
9/20 .- 9121 178 Date o f t2,st * . . .
. Clovis h Olive Avenues
Fresno. California "
. . , . .. . . . . . Address . .
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. . . 209 1521 - 3228
c~crsmv representative(s)
Telephone nnob.?r ( . ' ' ., . . . r. - n t le'( 9 1
t '
M?, Art Caputi ' Research Director
Mr. Erik Christianson . - . .
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Don McNerny Source test request:d by
September 1978 . Date of requeot
verbal Form of request \
Beason f o r ~ q ~ s t nrovide data to t h e ornanic so lvent stud!- orouo concerning
emissions from winerv fermentation tanks ...- '
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Fermentation Tank ':#6033 * ' .Xtea(a) t e s ted
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?olluta~t(s) measured end measurement uethod(s) : 9.
1 . Total Hydrocarbons: Beckman Yodel 400, flame ioniza t ion de tec tor (FID). - _ . _
.. . 2. Moisture Content: EPA Reference Flethod 4
. . . .
. 3. Condensibles: Condenser t r a i n u s i n q Greenberq - Smith type impinqers
i n an ice bath.
4. CO?, CO,. 02: Grab samples us ing icotch-pak bags and double ended f l a s k s .
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5. Analysis of Samples: AIHL Labomtory in Berkeley. C a i i fornia
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TEST RESULTS x
. . . . Total hydrotarbons emi.tted t o atmosnhere :
1.8 lbs /hr / tank for white wine fermentation * . .
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! I * This emission value i s spec i f i c f o r the _I tagk aeometry, fermentation Droduct
i n the tank, and the tes t conditions ( i . e . , atmospheric temp. PI pressure,
vapor temp., temp. of fermentation j u i c e s , e t c . ) ' lfsted i n t h i s report. .
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T A B L E OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary 'i I . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ' 1
...
11. Test Results . . . . . . . . . . . . : . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ' . 111. Plmt Description . . . 5 . . --
/ Product(s) Manufactured or Serv ice(s ) Provided . . . . . . . . . . P l a n t Capacity 5
Process Description . . . . . . . . . . . . i . . . . . . . . . . . . ' 5
IV. Test Mefhods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 7
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V . Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tables: I . Source Test Witnesses . . . . . . . . . . . . . . . . . . . . . 1 . . . . . I I . Pr ior Source Tests (.if any). . . . . . . . . . . . . . . . . . . . . 2
111. Source Test Results . . . . . . . . . . . . . . . . . . . . . . . a IV. Weather Conditions . . . . . . . . . . . . . . , . . . . . . . . . 8
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.... . . . . V. Traverse P o i n t Computations . . . . . . . . . . . . . . . . . . . . . . 10.'
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Figures:, I. Flow Schematic . . . . . . . . . . . . , . . . . . , . . . . . . . . ' 6
2
. . . . ._ ._ _d ....... . . . . . . . . . . . . . QI ' 11. Vent Hatch Adaptor & Turbine Meters
111, Source Test Equipment and Sampling S i t e ............. :.......I.:. . . 10 . . . . . . . . .- - -. __ .- .
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Appendices: A . Preliminary Invest igat ion Report . . . . .
B . Field Notes and Data Sheets . _ . . - . . . . . . _ . C. Sumnary of Test Data and Calculat ions . . i
' D. C?.-JHydrncarbon in t e r f e rence Test . -
E Description of the Steel Fermentation and Storage Tank , ,
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* State of Cnlifornin ,
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b u r c e T e s t &PO*
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I. IATWDUCTION
%he A i r Resources Board staff conducted a source t e s t a t t h e E.. Fi J.
Gallo Winerv on ;he dates of 9/20 t h r u 9 / 2 1 , 1978
' A l l .witnesses to the t e s t are ident i f i ed i n Table I. . . . . . . .. . . .
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.:-,* _.-. t.j-i Test witnessen'..
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.:-,* _.-. t.j-i Test witnessen'..
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f e r m e n t a t i o n t a & . ' . w g the testing the ataff evaluated emiasiona fma
R6033 a t t h e v e n t h a t c h . The c o n t e n t s o f t h e t a n k was a w h i t e b l e n d i n g
determine the v o l a t i l e orqanic compound
concentration i n the aas vented d i r e c t l y t o the *atrnosohere from fermentation
> The pcrpose of the source t ee t Yas t o ..
tanks d u r i n g the fermentation s taqe o f the winery's production process.
data i s to .be furnished t o the A9B Oroanic Solvent Study Group. E . & J. :Gallo - - YiinerY . . . ...
The Fresno County APCD f o r addi t ional ana lys i s w i t h r e s y c t to quant i fying . . emission:
This .
~. . - f r o m fermentation tanks. , . .Lny other prior source t e s t s conducted a.t The E. & J . .Gal lo Ninery
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. . am mmnarized in feble 11. . . . . . .
. . . . . . Table 11 . .
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. ' ' . Prior k u r c e f e s t s
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Organization Daze ~ B B report number perfomlng t e s t of t e s t (if applicable) tested
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3 . < = less than
- BmLEvs c0:;czH;lii'c t iELsUW ,rSSIO.yS - ... e y---- -. -
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I. .I\ nost t es t invest!mtim of the nossf3ie intcrfcrcncc hctwccn to2 '
and hydrocarbons w i t h respect t o t he analyzer 's response was conducted.
The results indicate t h a t the output from the analyzer i s not affected
by C02.
Refer t o Appendix 0 fo r tes t condi t ions.
2. Thesource tes t data was co l l ec t ed a t the beginning of the fermentation
process f o r a white b l e n d i n g wine.
t yp ica l ly lower when fermenting the juices t o make white wines than
foo red wines. The above test condi t ions should be considered when
Also, the process temperature i s
analyzing the data.
for example:
A higher emission r a t e may have been-obtained i f ,
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(a) a fermentation tank f o r a red wine was t e s t e d , o r r
(b) the t e s t was conducted towards the middle of the fermentation
process.
I 3. Per chemists a t the A I H L Laboratory, Berkeley, Cal i forn ia , C02 can migrate
( p e n e a t e ) t h r o u g h the scotch-pak bag material when persent , i n h i g h
. . .concentrations, This may be the reason f o r r e l a t i v e l y low C02, concentrations
measured i n the vented gas.
bags) See 4b.
(Grab samples were- taken w i t h scotch-pak ' , '
4. . A r e l a t ive ly h i g h concentration of O2 was measured i n the fermentation gas ..
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This may be a t t r i bu tab le t o one o f the following:
(a) Oxygen trapped in the deep l i qu id layer inside the tank i's. swept away by the escaping volume of C02 produced during fermentation.
(b) The sample liRe used f o r grab sampling was.not secure, t h u s allowing f o r leaks. and ause h oxygen concentrat ions. This would a l so a f f e c t the.C02 r e s u j t s . N@: nydrocarbon sainpl ing was done . . w l t h a . d i f f e ren t l i n e .
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This would d i l u t e the grab sample w i t h atmospheric a i r l
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Services provided - fermentation R . s torage of a r a p ju i ces R wine. . .
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. . ' ' > Approximately 165,000 tons of grapes, crushed Fer crushing 'season
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. -Pi&ESS D€SCEI.FTIOS . . . . .
Delivery trucks bring harvested qrapes ' f iom t h e vineyard t o the E.' &'J. Gallo
fac.CiP+ty i n Fresno, 'Cal i fornia . After being unloaded, t h e grapes are , '
i n a _Stemmed and crushed. The .resul t i n q i u i ces are cond.&und
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ore-fermentation' process before be ing s e n t i n t o fermentation t anks . After - . . .... . .~ .
,Several days the fermentat ion. i ' s conolktp t h p rp<rllt,i- i+ .. i
stored.
t ransport t o t h e E. R J. Gallo f a c i l i t y i n Fodesto, Cal i forn ia , where"
From storage tanks, the Hine i s loaded i n t o tanker trucks f o r
i t i s pre?a.red f o r bo t t l i ng . . I
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1. Total Hydrocarbon: A Beckman, Vodel 400. {lame ionizat ion de tec to r
(FID) continuously monitored t o t a l hydrocarbon- concentrations a t the
vent hatch f o r 24 hours.
double-ended f lasks .
Additionally, grab samples were co l lec ted i n
- 2. floisture Content: EPP Reference ;Jethod 4 was used t o determine the .
moisture content of the vapors a t the vent ha t ch .
3. Condensibles: A .one .hour 'sam?le of the vapors a t the vent hatch .. -
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* . ' was taken t h r o u g h a condenser. . .
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4. CO,, CO, 0,: Grab. saciples were taken o f the vented'va?ors u s i n q . . . . . . .
Scotch-pak bags.
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5. Analysis o f Samples: Samples c o l l e c t d w e r e delivered t o the AIHL
1 Laboratory' i n Berkeley, California f o r appropriate ana lys i s .
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V. 'PET COKDITIO!IS r
IO
9/21/78 ,I
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2400 . 29.65 67
0801) 29.66 63
1000 29.67 71
PIUiT OPEUTIIIG COUDITIOHS . . 'Storage ca?acity of fernentat ion tank: 637,776 Gals
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Quanti ty of grape j u i c e i n the tank during t h e . t e s t : ,569,000 Gals. .. _-- . ..
The t e s t was conducted d u r i n g - t h e i n i t i a l p a r t of t h e Other consents: . .
fermentation process , ( the f i r s t 3 days) .
- . Bemilts of s tack flow check f o r turbulent and c y c l o n i c coudi t ions :
-* Not aDplicable
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a b l e IV '
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. . Weather ConditiOUS . . .
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9/20/78 1 OOO$ 29.77 in .Ha;
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I Barometric I ' Temperature >ate I ' I Pressure i I
! ' 29.77 i n . H a i 73OF
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1700 29.66
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See Appendix 3, " F i e l d Elotes 8 Data Shee ts , " . . . a n d ' r e f e r ' t o t h e f i e l d . . - . . .- -. . . . . . . . . . .- . . . * . . .
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1 i s ti n g T f . notes "Fresno Atmos. Pressure" f o r an hourly
ambient tenveratures and pressures. . . 7
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PAGE NUIIBER 9 REPORT NO, - C-G-O
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PAGE NUMBER 10 -
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REPOR'CNO-C-8-050
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. . . -:mlj.minary Inves t iga t iun Re?ort
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A2pendix k .. . . .
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DISTRI BUT ION :
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._ REcOT,D OF TELEPHONE CONERSATION / . CONFERENCE NOTES
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State of C i t l i f o r n i a File No. cy-
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WATER VAMR CA1,CULATIONS
. .Standard Conclitions 6o°F and 29.92 in. Hg
Ambient Condi t ions &&“OF “d m a n . Hg ’
lune of Water - ’
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B. Volumr of Water Collected (VwsLd)
C. Volume of Water Vapor a t &pinger Tern; (Vwstd)
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..:Appendix C
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' . .&moary of Test Data . , ' .. c . -and Calculations
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S h e e t Project
Feature Designed Date
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APPENDIX E
DESCRIPTION OF THE STEEL FERMENTATION AND STORAGE TANK
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The tank tes ted i s a white, cy l ind r i ca l welded epoxy-lined, s t e e l tank
(number 6033), w i t h a domed roof b u i l t t o API 650 spec i f i ca t ions . The
h e i g h t of the straight wall i s 40 f e e t , and the diameter i s 50 f e e t ;
capacity i s 637,776 gallons. Height o f the l iqu id level i n the tank was
about 37 f e e t , and the t a n k contained 569,000 gal lons o f grape j u i c e t h a t
was fermenting i n t o a blending white wine.
'. m . 600,000 GALLON STEEL FERMENTATION
'AND STORAGE TANK .
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10" fl ROOF NOZZLE
,- 24" ROOF MANHOLE & LID ~
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d CACE ACIY
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L l 2 " 0 DRAIN NOZZLE
51'-0" DIA.
WILT TO CONFORM TO AR 650. APPENDIX D. AND OWNER
ELEVATlON MOT TO SCALE