b-1 standard bolt tightening torque - dynv12.dyndns.org/toyota/hilux...
TRANSCRIPT
STANDARD BOLTTIGHTENING TORQUE
Page
STANDARD BOLT TIGHTENING TORQUE B-2
B-1
-
B-2 STANDARD BOLT TIGHTENING TORQUE
STANDARD BOLT TIGHTENING TORQUEHOW TO DETERMINE BOlT STRENGTH
Mark Class Mark Class
Hexagon Bolt 4- 4T Stud bolthead bolt ~headNO.5- 5T No mark
~ 6- 6T I7- 7T 4T
o No mark 4T
Hexgon
ONomark
flange bolt
4Tw/washerhexagon bolt
6THexagon
0head bolt Twoprotruding 5Tlines
Hexagon Welded boltflange bolt
OTWO~ ~rotruding 6Tw/washer
lineshexagon bolt 4T
Hexagon
0head bolt Threeprotruding 7Tlines
STANDARD BOLT TIGHTENING TORQUE
SPECIFIED TORQUE FOR STANDARD BOLTS
B-3
Tightening torque
Class Diameter Piteh Hexagon head bolt Hexagon flange boltmm mm
kg-em ft-Ib N·m kg-em ft-Ib N·m
6 1 55 48 in.-Ib 5.4 60 52 in.-Ib 5.9
8 1.25 130 9 13 145 10 14
10 1.25 260 19 25 290 21 28
4T 12 1.25 480 35 47 540 39 53
14 1.5 760 55 75 850 61 83
16 1.5 1,150 83 113 --
6 1 65 56 in.-Ib 6.4 --
8 1.25 160 12 16 --
10 1.25 330 24 32 --
5T 12 1.25 600 43 59 --
14 1.5 930 67 91 --
16 1.5 1,400 101 137 --
6 1 80 69 in.-Ib 7.8 90 78 in.-Ib 8.8
8 1.25 195 14 19 215 16 21
6T 10 1.25 400 29 39 440 32 43
12 1.25 730 53 72 810 59 79
14 1.5 -- 1,250 90 123
6 1 110 8 11 120 9 12
8 1.25 260 19 25 290 21 28
10 1.25 530 38 52 590 43 58
7T 12 1.25 970 70 95 1,050 76 103
14 1.5 1,500 108 147 1,700 123 167
16 1.5 2,300 166 226 --
C-1
SST AND SSMPage
SST (SPECIAL SERVICE TOOLS) . . . . . . . . . . . . . .. C-2
SSM (SPECIAL SERVICE MATERIALS) C-g
-
C-2 SST AND SSM
SST (SPECIAL SERVICE TOOLS)
!~ Section
~ (.J - ;:) ;:) I- ]: ..J l- I- LL a:: ~ ~ a:: a:: 0 -• partNam~
w w u. u. ~ en u u ~ « .... eL U. a:: a:l en a:l 3:Illustration • Part No.
ce=5J 09201-31010 (ValVe Stem Oil Seal) •Replacer
~09201-&0011 (ValVe Stem Guide ) • •••Remover &Replacer
~ 09202-43013 (ValVe SPring) •Compressor
~ 09213-27010 (Gear Remover) •~
09213-31021 ( Crankshaft PUlley) • IPuller
~ 09213-3&020 (Timing Gear Remover) - •I
~( Cylinder Liner )
I-09218·56030 Remover & Replacer
~ cnnec,;ngROd ) •09222-30010 Bushing Remover& Replacer
~( Crankshaft Rear ) •09223-41020 Oil Seal Replacer I
~I
09223-50010 (C~ankShaft Front) • I • 1
0.1 Seal ReplacerI
~I iI
i09228-44010 (Oil Filter Wrench) .1 •~
~~~~ 09236-00101 (water Pump overhaUl) • •c::> _ <P ~
. Tool SetC 0 ....
~gI
09238-47012 (water Pump Bearing) •Remover & Replacer
~ I 09240-00014 (Carburetor AdjUsting).- •~
Gauge Set
SST AND SSM
SST (SPECIAL SERVICE TOOLS) (Cont'd)
C-3
Section
:E (.) - :;:) :;:) t; % ..J l- I- LL a: <C <C a: a: 0
partNam~w w LL LL ..J (.) (.) :E <C I- CL LL a: al en al ~
Illustration • Part No. •
~ 09258-14010 (Air Pump Tester) •~ 09268-41045 (Injection Measuring ) •..~ Tool Set~ e-e-" ~~ ·0·.. •
~~. 09268-45011 (EFI Fuel Pressure Gauge) •~ di;;;;;·_··,£l~ 092 ( Injection Camshaft ) • •"ai l1l111I/ II'1jI/D 85-7&010 Bearing Cone Replacer
~ 09286-46011 ( Inje~tion Pump ) • • •Spline Shaft puller
GJ1 -- 09301-20020 (Clutch Guide Tooll •~
( Clutch D;aph..gm ;09302-30031 Spring Hight •Ced.~
No.3 Gauge
~ 09303-35011 ( Input Shaft Front) •Bearing Puller
~m-3
09304-30012 (Inpu~ Shaft Front)Bearing Replacer •_...- ---
y 09305-20012 (Gear Shift lever) •Remover
(J]rf?) 09307-12010 (Exte~sion HOUSing) •Bushing Replacer
~ 09307-30010 (Exten.sion HOUSing) •Bushing Replacer
~ 09308-00010 (Oil Seal Puller) ••• •• •
C-4 SST AND SSM
SST (SPECIAL SERVICE TOOLS) (Cont'd)
~ Section
~ (,J - :::> :::> ~ J: ...J ~ ~ u.. a: « « a: a: 0
partNam~w w u.. u.. ...J CI) Co) (,J ~ « ~ ~ u. a: a3 CI) CQ ~
Illustration • Part No. •
~-:m •09308-10010 (Oil Seal Puller) • •~ 09310-35010 (cou~tershaft ) •Beanng Replacer
"c" .'1Cb~ 09312-20011 ( Transmission Gear ) •,~ Remover & Replacer
@)J3 09313-30021 (Detent Ball PlUg) • • •Socket
~Q) (Clutch Re~se )
~09315-00010 Bearing Remover •& Replacer
@ (ClutCh Release )
S@ 09315-00021 Bearing Remover •& Replacer
~oe c,ansmiSSion & )@~ 09311HiOO10 Transfer Bearing • •~~~ Replacer
~ 09325-12010 (TranSmission Oil) •Plug
~09325-20010 (TranSmission Oil) • ••••Plug
~ 09330-00020 (COm~anion Flange) • • •Holding Tool
~( Univo<S81 Joint )
09332-25010 Bearing Remover •& Replacer
~lO:-t£}::::::::mD ( Clutch DiaPhragm) •09333-00012Spring Aligner
~ -- :::= (TOYOTA Automat;C)~ lJII0~~.,.,- ~ 09350-20013 Transmission Tool •3""- lflI Set
-
~( Differential Side Bearing) •09504-00011 Adjusting Nut Wrench
SST AND SSM
SST (SPECIAL SERVICE TOOLS) (Cont'd)
C-5
Section
:!: (,) - :::> :::> .... J: ~ .... .... u. a: <{ <{ a: a: 0
• partNam~w w U. LL ~ (/) (,) (,) :!: <{ .... Q. U. a: m (/) m 3:
Illustration • Part No.
~( DI!f.,entl.1 DriVe)
09506-30011 Pinion Bearing •Cone Replacer
~(Q;!fe.en,;., Ddve )
09506-35010 Pinion Rear Bearing •Replacer ,
~ 09515-30010 (Rear Wheel Bearing) •Replacer
~ ~09521-25011 (Rear Axle Shaft)'0 °0 .__
Puller •00
~ 09527-10010 (Rear.Axle Shaft )t ..••.. •Bearing Remover
§~09527-20011 (Rear.Axle Shaft ) i •Beanng Remover
~09554-30011 (Differential Oil) •Seal Replacer
~09556-30010 (Drive Pinion Front) •Beanng Remover
~v- 09557-22022 (Companion Flange )'~~~ • •Remover & Replacer
~09605-60010 (Stee~ing Knuckle ) •Bearing Cup Replacer
(j)~ 09606-60020 (s,eeringKnUCkle ) •Bearing Cup Remover
0 eront Wheel ) i09607-60020 Adjusting Nut •Wrench
~g @!l
('mnt Hub & DriVe)liB l!9@
~~ 09608·20011 Pinion Bearing •~
~ ~ E¥il ~ ,Tool Set
~:oS eli"
( Front Hub & DriVe)ail ei:' 09608-30011 Pinion Bearing •• •e co;;::)
e9 @ ~ Tool Set
e-6 SST AND SSM
SST (SPECIAL SERVICE TOOLS) (Cont'd)
I~ Section
~ CJ - ::> ::> .... J: ..J .... .... LL a: « « a: a: 0 -• partNam~
w w u. U. ..J en (.) (.) ~ « t- eL. U. a:: co en co 3:Illustration • Part No.
~.@C) e ( Axle Hub & D,lve )~ ~~@~~ 09608-35013 Pinion Bearing • •• •eel' tfES
eo:eel'~~Q ·1 Tool Set
~ 09609-20011 (Steering Wheel) •Puller
~ 09610-55012 (Pitman Arm Puller) ! •~ 09611-12010 (Tie Rod End Puller)
I •1
i
oR5f~I
09611-22012 (Tie Rod End Puller)I • •L~
~ 09612-22011 ( TIlt Handle Bearrng ) •Replacer
~1 _ ( Steering Worm ) • •• 2 30012 Bearing Puller
~~:~ 09612-65013 (Stee~ing Worm ) • •Beanng Puller
(I) c.ee,;ng Wonn ) •09616-00010 Bearing AdjustingSocket
c..ering Wo,", ) •~---+*,,,- -=# 09616-22010 Bearing Adjusting
Screw Wrench
G.2$;;- ~ corm aearing ) •09617-30040 Adjusting Screw
- Lock Nut Wrench
@:.2~(Front Axle & DriVe)
09618-60010 Shaft Bearing •Replacer
~eeI
09620-30010 (Steering Gear BOX) •~
~e Replacer Set
~-~ 09628-62011 (Ball Joint Puller) • •
SST AND SSM
SST (SPECIAL SERVICE TOOLS) (Cont'd)
C-7
Section
:E u - ;::) ;::) ~ ::I: -I ~ ~ LL a: ~ ~ a: a: 0
• partNam~w w LL LL -I CI) U u :E ~ ~ 0- LL a: en CI) en 3:
Illustration • Part No.
~e;e ( Power Steering Gear )
.~Q..:e 09630-00011 Housing Overhaul •~?'o Tool Set
~Cows, S...,;ng )
09631-22020 Hose Nut 14 x 17 •Wrench
0 (paws, S.ss';ng Gsa') •09631-60010 Housing BearingReplacer
~~ 09634-60013 (Steeri~g KnuCkle) •i) @®;~ Centenng Gauge
~ 09636-20010 (upper Ball Joint ) • I.." Dust Cover Replacer
~09703-30010 (Bra~e Shoe Retum ) •Spring Tool
~~ 09709-29017 (LSPV Gauge Set) •..~~~~ 09710-30020
( Suspension )Bushing Tool Set •~~~e;,l}:le
~ 09717-20010 (Bra~e Shoe Retum) •Spring Remover
€D ~ 09718-00010 (Sh~eHol~Down) •Spring Dnver
~ ....%f@ 09718-20010 (Bra~eShoeRetum) •- Spring Replacer
, tfc.....PW"1 cmntLows, Ann )
c:J 09726-35010 Bushing RemoverI ••o;;J ~
I(l) & Replacer
~ 09737-00010 (Brake Booster ) I •. .~...", .........' - - Push Rod Gauge~- --
/ ( Brake Tube Union ) • • •09751-36011 Nut 10 x 12 Wrench
C-B SST AND SSM
SST (SPECIAL SERVICE TOOLS) (Cont'd)
Illustration
Section
:IE (,J - :::::> :::::> .... J: -oJ .... .... LL a:: <{ <{ a:: a:: 0 3:• partNam~
w w LL LL -oJ CI) (,J (,J :IE <{ .... CL LL a:: m CI) m
• Part No.
(Door Hinge Set )
09812-80010 Bolt Wrench Set
09820-00020 (Alternator Bearing Puller)
09820-63010 (Alternator Pulley )Set Nut Wrench Set
09842-14010 (ldl~.AdjUsting )Wiring Harness
09842.30020 (Wiring "e" EFI )Inspection
••
••
•
09842-30050 I Wiring :'A" EFI ), Inspection •
098&8-11011 (Carburetor Drive)Set •
~ 09921-00010 (SpringTens;onTooli
~~N~~~~~'~";;~ 09922__10 (Wrench 5 x 12) ••••
09923-00010 (Hexagon Wrench) •~u 09950-00020~ (Bearing Remover) •
•••
•••
(Oil Pressure Gauge )
09992-00093 Set •
SST AND SSM
SSM (SPECIAL SERVICE MATERIALS)
C-9
Part Name Part No. Sec. Use etc.
Seal packing No. 102 08826-00080 EM Engine oil pan
Anaerobic adhesive 08833-00070 SR Upper bracket bolt
Windshield glass adhesive set No. 15 08850-00070I
BO Windshield glass [0 - 15°C] ]
Windshield glass adhesive set No. 35 I 08850-00080I
BO Windshield glass [15 - 35°C]
Windshield glass adhesive set No. 45 08850-00090I
BO Windshield glass [35 - 45°C]
Dam kit 04562-30030I
BO Windshield glassI
Glass sealer 08705-00010 BO Windshield glass
Butyl tape set 08850-00065 BO Quarter window glass
Glass sealer 68177-89101 80 Quarter window glass
0-1
AUTOMATIC TRANSMISSIONHYDRAULIC CIRCUIT
-IgJ~<D
ThrottleValve
CUI BackV.lve
Co Applo.d
Reverse BrlkeSequenceValve
B) 10uler! ApploedB) Unner! Apploed
A43D HYDRAULIC CIRCUIT
A43D lip" RANGE CIRCUIT
low CoastModulatorValve
2·3 ShIft I Valve
• LinePressure
• CD Detent Regulator Pressure
@ Low Coast Modulator Pressure
• Throttle Pressure
D Torq~e Converter Pressure &Lubrication
oN
2·3 Sh,fl Valve
IntermediateShIft Valve
cW
0·2 DownTiming Valve
Throttle Pressure
Torque Converter Pressure & lubricatIOn
• Line Pressure
• Detent Regulator Pressure
•o
A43D liN" RANGE CIRCUIT
~lowCoast
~ Modulator Valve
Co Applied
Cut BackVal .... e
ThrOllleVa!ve
To 0" Cooler
-imo13o
o~
Torque Converter Pressure &LubricatIon
Throttle Pressure
Cut Back Pressure
••o
2-3 ShIft Valve
• LinePressure
Governor Modulator Pressure
,. Detent Regulator Pressure
• Governor Pressure
A430 110" RANGEFIRST GEAR CIRCUIT
~LowcOaltMOdulator Valve
Afd'H8'HtSequenceValve
C I Applied
Lo Applied
ThrottleValve
r ~~I' ~ ~"."'~ ,.::: ) ~1. ' .' ..... ...J '. SL:::r:T= }="" .. ,-dl _J:__d ~ IAccumulator
~~
c&1
• Throttle Pressure
• Cut Back Pressure
D Torq~e ~onverter Pressure &Lubrication
2·3 Shih V.lve
IntermedIateShift V.lve
0-2 DownTiming Valve
Governor Modulator Pressure
• LIne Preisure
• Detent Regulator Pressure
• Governor Pressure
A43D liD" RANGESECOND GEAR CIRCUIT
~Oetenl~egulator
Valve
C,Accumulator
8 2 Applied
C 1 Applied
Co ApPlied
Cut BackValve
ThrottleValve
;;jo§
oa,
Cut Back Pressure
0-2 DownTiming Valve
• Throttle Pressure
o Torq~e ~onverter Pressure &LubricatIon
Governor Modulator Pressure
IntermediateShlf,Valve
2-3 ShIft Valve
• Line Pressure
• Governor Pressure
• Detent Regulator Pressure
Governor ModulatorValve
A43D "0" RANGETHIRD GEAR CIRCUIT
~ Reverse Clutch~ Sequence Valve
~~Detent~Aegulalor
Valve
IntermedIate~ Modulator Valve
B) Apploed
C IAccumulator
Reverse BrakeSequenceValve
Low CoasrSh,ft Valve
1-2 Shih Valve
C 1 Applied C2 ApphtdIOuter PI~ton Applied)
8 2 Accumulator
PrimaryRegulatorValve
Co Appl"d
CuI BakeValve
ThrottleValve
To 011 Coorer
~o§
-Ima2~
80 Applied
c. ApPlied
Reverse"SrakeSequence Valve
A43D "0" RANG E00 GEAR CIRCUIT
~Detenl~ Regulator
Valve
• Line Pressure
• Detent Regulator Pressure
• Governor Pressure
1.11 Governor Modulator Pressure
• Throttle Pressure
• Cut Back Pressure
o Torque Converter Pressure &Lubrication
9.....
A43D "0" RANGEKICK DOWN (00 ~ 3) CIRCUIT
--lm
~
ThrotlleValve
Cui BackValve
Co ApplIed C 1 ApplIed
C 2 ApplIedIOuter PIston Applted)
8 2 Applied
C,Accurr.ul3tor
2·3 Sh,l, V.lve
• Line Pressure
,. Detent Regulator Pressure
., Governor Pressure
Governor Modulator Pressure
• Throttle Pressure
• Cut Back Pressure
o Torque ~onverler Pressure &LubricatIOn
oI
00
A43D "0" RANGETHIRD GEAR CIRCUIT(00 Main S!W OFF)
ocD
0·2 DownTiming Valve
• Throttle Pressure
• Cut Back Pressure
D Torq~e ~onverter Pressure &Lubrication
IntermediateShift Valve
2·) Shih Valve
• LinePressure
• Detent Regulator Pressure
• Governor Pressure
DB Governor Modulator Pressure
~D.I.nl~ Regulator
Valve
Intermeulate~ ModulalOf Valve
~ReverseClutchSequence Valve
82 Applied
c ~ Applied~ (Guier Piston Applied)
Rt.'t<W' B'-i.~
SequenceLow Coast ValveShift Valve
C 1 Appl!edCo Applied
Cut BackValve
ThrottleValve
To Oil Coole rc
-1
§a>
-imo§
Co AppliN.!
C I Applied 8 J ApPliedllnner P,ston Applled)(Outer Piston Applledl
A43D "L" RANGE CIRCUIT
IntermedIateShih Valve
2·3 Sholt Valve
• LIne Pressure
,. (1) Delent Regulator Pressure
. (1) Intermediate Modulator Pressure
WLow Coast Modulator Pressure
• Governor Pressure
I!8J Governor Modulator Pressure
0·2 DownTimIng Valve
• Throttle Pressure
• Cut Back Pressure
o TorQ~e ~onverter Pressure &Lubrication
9..o
9~
~
0·2 DownTiming Valve
• Throttle Pressure
IntermediateShift Val.... e
2·3 Shift Valve
• LIne Pressure
Governor Modulator Pressure
• CD Detent Regulator pressure. CUl Back Pressure
@ Intermediate ModulatorPressure
•0 Torque Converter Pressure &
Governor Pressure Lubrication
Low Coast~ Modulator Valve
A43D "2" RANG ESECOND GEAR CIRCUIT
~Detent
'" Regulalor\.1.; Valve
~ ReverseClutch~ Sequence Valve
IntermedIate~ Modulalo, Valve
Reverse BrakeSequenceVal ...e
C 1 AppliedCo ApplIed
Cut BackVal ....e
ThrottleVal ....e
~(Xl
..,..
Throt11eVal ....e
Co AppliedC1 Appl,ed
llnner PIston Applied'(Outer PIS Ion ApplledJ
B J Applied(Inner Piston Applied)IOuter PIston Applledl
A43D IIR" RANGE CIRCUIT
2-3 Sh,f, V.lve
• LmePressure
• 'I> Detent Regulator Pressure
~ Low Coast Modulator Pressure
• Throttle Pressure
o Torq~e ~onverter Pressure &lubrIcation
9...N
ELECTRICAL WIRINGDIAGRAMS
E-1
..
SYSTEM INDEXTOYOTA TRUCK AND 4 RUNNER (GASOLINE) 1985 Model (Page 1 to Page 4)
SYSTEMS LOCATION SYSTEMS LOCATION
Air Conditioner, Cooler
~ 2-1 Radio and Tape Player ~ 4-7and Heater
Auto Antenna ~ 4-7 Rear Air Conditioner ~ 2-3
Back-up Lights l~ 3-1 Rear Window Defogger ~ 3-4~
Charging~ 1-5 Rear Wiper and Washer 2-6
Cigarette Lighter ~ 4-6 Starting ~ 1-1
Clock ~ 4-6 Stop Lights t:- 3-8
Combination Meter ~ 2-7 Taillights and Illumination~ 4-1
~.«~~
Cru ise Control 3-7 Turn Signal and Hazard0~________ t
3-2'~
EFI ~~[?D~ 1-3 Unlock and
~ 3-1Seat Belt Warning
Emission Control ~ 1-7 Winch
~ 3-4
Front Wiper and Washer ~ 3-5 Work Light ~4-1
Headlights 0Jap 4-3
Horn ~ 3-3
Ignition ~ 1-2
Interior Lights ~ 4-4
Overdrive I[OOJJ 3-6
Power Source ~ 1-1
Power Windows I~ 2-4
AIC Ar
I .~:l r~ . • } F,om
To Speed sensor (3.7) .. I r~--l
en~
?:I I t I I I I 1[··1·::1~
000::,.:.c-out!?c: ....
.Q -:U> C1l
.~ ~w Eo 0r-U
N
~
~a.E«u:<or-
r0-
N
C1l
4iEo.c:u<1lr-(l.
u.wor-
~
C1l
;c.Eou
'-y--J
a::cD
~ Ignition
IGNITION COIL,
2
F
B-R
...II..J<t
...jZ
o~UtI:
6~i=~zUJQG
R ---
~ I r--t IGNITER r:...Ii:r ~ ·~I~ I~:m: OISTRIBUTOR
G·R--..,--enl COl en
1
~<t
To Alternator (1-6)
a::~
<toM...IU.
B
i1r-«CD
-t--J>-cil~
W-R
w
tI:N~
~o~
C'
~
AM2
«oco...IU.
..JoN..JU.
B
-oJ
d:
4
~ Power Source
TOYOTA TRUCK AND 4 RUNNER (GASOLINE) ELECTRICAL WIRING DIAGRAM-1985 Model (Page 1 to Page 4)
S··O!·242Ground POints a = Located l,.l·nder left front pilleT b .. Located in right front fender C" LOC3're'donengine block
~ ~
Y
CHECK ENG INE(COMB. METER)
4 x 4 INDICATOR LIGHT
;] l R·Y Q Y l
From Warning Light (2-7) .. Y·W I
(COMB. METER)
Y I Y·W
-<
CHARGE WARNINGLIGHT (COMB. METER)
- B-Y
01
~():::rQ)..,
ce.:J
(Q
CJ)
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