aygo - toyota-tech.eu · pdf fileaygo bumper corner protectors installation instruction model...
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![Page 1: AYGO - toyota-tech.eu · PDF fileAYGO Bumper corner protectors Installation Instruction Model year: 2014/05 Vehicle code: **B40**-A***KW Part number: PZ49U-90520-00 Manual reference](https://reader031.vdocuments.site/reader031/viewer/2022021510/5aa8b9e47f8b9a77188be4b4/html5/thumbnails/1.jpg)
AYGOBumper corner protectors Installation Instruction
Model year: 2014/05
Vehicle code: **B40**-A***KW
Part number: PZ49U-90520-00
Manual reference number: AIM 003 120 - 1
![Page 2: AYGO - toyota-tech.eu · PDF fileAYGO Bumper corner protectors Installation Instruction Model year: 2014/05 Vehicle code: **B40**-A***KW Part number: PZ49U-90520-00 Manual reference](https://reader031.vdocuments.site/reader031/viewer/2022021510/5aa8b9e47f8b9a77188be4b4/html5/thumbnails/2.jpg)
A
B
D
C
PZ49U-90520-02 PZ49U-90520-03
PZ49U-90520-01 PZ49U-90520-04
FRONT LH REAR LH
FRONT RH REAR RH
B1
D1
A2A1
C1C2
3M 20103M VHB Cleaner
H2O
3M 751
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0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 100
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6070
8090
100
010
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6070
8090
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2030
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6070
8090
100
Print 100%Check with rulers
before use.
CHECK SIZE
Print 100%Check with rulers
before use.
CHECK SIZE
Print 100%Check with rulers
before use.
CHECK SIZE
Print 100%Check with rulers
before use.
CHECK SIZE
A1 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
A1 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C1 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C1 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
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0 10 20 30 40 50 60 70 80 90 100
010
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4050
6070
8090
100
010
2030
4050
6070
8090
100
Print 100%Check with rulers
before use.
CHECK SIZE
Print 100%Check with rulers
before use.
CHECK SIZE
B1 REAR LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
D1 REAR RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
3MVHB
SURFACECLEANER
2 of 21Manual reference number: AIM 003 120 - 1
Rev. No. Date Page Picture Update New Deleted steps 1 25-06-14 2-5 + 9-21 4, 6, 7, 8, 9 Templates
Revision Record
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40°C
18°C
MSDS
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0 10 20 30 40 50 60 70 80 90 100
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100
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100
Print 100%
Check with rulers
before use.
CHECK SIZE
Print 100%
Check with rulers
before use.
CHECK SIZE
A1FRONT LH
OUTER SIDE
AygoModel year: 2014/05
Vehicle code: **B40*-A***KW
Part number: PZ49U-90520-00
A1FRONT LH
OUTER SIDE
AygoModel year: 2014/05
Vehicle code: **B40*-A***KW
Part number: PZ49U-90520-00
A1 A2
3 of 21Manual reference number: AIM 003 120 - 1
3
1
2
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~30mm ~30mm
**
*~30mm
~30mm
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0 10 20 30 40 50 60 70 80 90 100
010
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8090
100
010
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8090
100
Print 100%
Check with rulers
before use.
CHECK SIZE
Print 100%
Check with rulers
before use.
CHECK SIZE
A1FRONT LH
OUTER SIDE
AygoModel year: 2014/05
Vehicle code: **B40*-A***KW
Part number: PZ49U-90520-00
A1FRONT LH
OUTER SIDE
AygoModel year: 2014/05
Vehicle code: **B40*-A***KW
Part number: PZ49U-90520-00
3MVHB
SURFACECLEANER
1
2
3M 2010
A
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0 10 20 30 40 50 60 70 80 90 100
010
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4050
6070
8090
100
010
2030
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6070
8090
100
Print 100%
Check with rulers
before use.
CHECK SIZE
Print 100%
Check with rulers
before use.
CHECK SIZE
A1FRONT LH
OUTER SIDE
AygoModel year: 2014/05
Vehicle code: **B40*-A***KW
Part number: PZ49U-90520-00
VePart number: PZ
A
A
UP
A1 A2
A1 A2
4 of 21Manual reference number: AIM 003 120 - 1
6
4
5
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*
*** *
12
A A1 A2
~50N90°
A1 A2
A1 A2
5 of 21Manual reference number: AIM 003 120 - 1
9
8
7
![Page 6: AYGO - toyota-tech.eu · PDF fileAYGO Bumper corner protectors Installation Instruction Model year: 2014/05 Vehicle code: **B40**-A***KW Part number: PZ49U-90520-00 Manual reference](https://reader031.vdocuments.site/reader031/viewer/2022021510/5aa8b9e47f8b9a77188be4b4/html5/thumbnails/6.jpg)
010
2030
4050
6070
8090
100Print 1
00%
Check w
ith ru
lers
before use.
CHEC
K SIZE
010
2030
4050
6070
8090
100
B1RE
AR L
HOU
TER
SIDE
Aygo
Mod
el y
ear:
2014
/05
Vehi
cle
code
: **B
40*-
A***
KW
Part
num
ber:
PZ49
U-9
0520
-00
B1
010
2030
4050
6070
8090
100Print 1
00%
Check w
ith ru
lers
before use.
CHEC
K SIZE
010
2030
4050
6070
8090
100
B1RE
AR L
HOU
TER
SIDE
Aygo
Mod
el y
ear:
2014
/05
Vehi
cle
code
: **B
40*-
A***
KW
Part
num
ber:
PZ49
U-9
0520
-00
B1
3MVHB
SURFACECLEANER
1
2
3M 2010
~30mm ~30mm
**
*~30mm
~30mm
B
6 of 21Manual reference number: AIM 003 120 - 1
10
11
12
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010
2030
4050
6070
8090
100Print 1
00%
Check w
ith ru
lers
before use.
CHEC
K SIZE
010
2030
4050
6070
8090
100
B1RE
AR L
HOU
TER
SIDE
Aygo
Mod
el y
ear:
2014
/05
Vehi
cle
code
: **B
40*-
A***
KW
Part
num
ber:
PZ49
U-9
0520
-00
B1
BB
UP
010
2030
4050
6070
8090
100Print 1
00%
Check w
ith ru
lers
before use.
CHEC
K SIZE
010
2030
4050
6070
8090
100
B1RE
AR L
HOU
TER
SIDE
Aygo
Mod
el y
ear:
2014
/05
Vehi
cle
code
: **B
40*-
A***
KW
Part
num
ber:
PZ49
U-9
0520
-00
B1B
*
**
1
2
**
010
2030
4050
6070
8090
100Print 1
00%
Check w
ith ru
lers
before use.
CHEC
K SIZE
010
2030
4050
6070
8090
100
B1RE
AR L
HOU
TER
SIDE
Aygo
Mod
el y
ear:
2014
/05
Vehi
cle
code
: **B
40*-
A***
KW
Part
num
ber:
PZ49
U-9
0520
-00
B1B
~50N90°
7 of 21Manual reference number: AIM 003 120 - 1
13
14
15
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RHS LHSFig.1 - Fig.16 Fig.1 - Fig.16
A BC DA2A1 B2D2C2C1
72 h
24 hMAX
90Km/h
5 min.
010
2030
4050
6070
8090
100Print 1
00%
Check w
ith ru
lers
before use.
CHEC
K SIZE
010
2030
4050
6070
8090
100
B1RE
AR L
HOU
TER
SIDE
Aygo
Mod
el y
ear:
2014
/05
Vehi
cle
code
: **B
40*-
A***
KW
Part
num
ber:
PZ49
U-9
0520
-00
B1B
8 of 21Manual reference number: AIM 003 120 - 1
18
17
16
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0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 1000 10 20 30 40 50 60 70 80 90 100
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100 0
1020
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5060
7080
9010
0
010
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6070
8090
100
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
A2 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
A1 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C2 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C1 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
9 of 21Manual reference number: AIM 003 120 - 1
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10 of 21Manual reference number: AIM 003 120 - 1
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100 0
1020
3040
5060
7080
9010
0
010
2030
4050
6070
8090
100
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
A2 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
A1 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C2 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C1 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
11 of 21Manual reference number: AIM 003 120 - 1
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12 of 21Manual reference number: AIM 003 120 - 1
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0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 1000 10 20 30 40 50 60 70 80 90 100
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100
010
2030
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6070
8090
100 0
1020
3040
5060
7080
9010
0
010
2030
4050
6070
8090
100
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
A2 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
A1 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C2 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C1 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
13 of 21Manual reference number: AIM 003 120 - 1
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14 of 21Manual reference number: AIM 003 120 - 1
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0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
0 10 20 30 40 50 60 70 80 90 1000 10 20 30 40 50 60 70 80 90 100
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010
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4050
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8090
100 0
1020
3040
5060
7080
9010
0
010
2030
4050
6070
8090
100
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
A2 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
A1 FRONT LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C2 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
C1 FRONT RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
15 of 21Manual reference number: AIM 003 120 - 1
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16 of 21Manual reference number: AIM 003 120 - 1
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0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
010
2030
4050
6070
8090
100
010
2030
4050
6070
8090
100
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
B1 REAR LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
D1 REAR RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
17 of 21Manual reference number: AIM 003 120 - 1
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18 of 21Manual reference number: AIM 003 120 - 1
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0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
010
2030
4050
6070
8090
100
010
2030
4050
6070
8090
100
Print 100%Check with rulers
before use.
CHECK SIZEPrint 100%
Check with rulersbefore use.
CHECK SIZE
B1 REAR LHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
D1 REAR RHOUTER SIDE
AygoModel year: 2014/05Vehicle code: **B40*-A***KW Part number: PZ49U-90520-00
19 of 21Manual reference number: AIM 003 120 - 1
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20 of 21Manual reference number: AIM 003 120 - 1
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Manual reference number: AIM 003 120-1 21 of 21
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
VIN n°
P/N = OK
0 10 20 30 40 50 60 70 80 90 100
Print 100%Check with Rulers
before use.
= OK
CHECK SHEET
Model / Year AYGO2014/05
Bumper CornerProtectors