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• Axles & suspensions• Braking systems• Telematics • Body superstructures

QUALITY YOU CAN TRUST

BPW’S WORLD LEADING HUB SYSTEMS

BPW’S RENOWNED QUALITY AND RELIABILITY

QUALITY YOU CAN TRUST PAGE 2

BPW DISC BRAKE WITH ECO AIR COMPACT SUSPENSION AND ECO PLUS 3 HUB SYSTEM

BPW guaranteed supportOur commitment to upholding the highest levels of quality across our brand extends to the technical support and training provided by our Customer Services Department. This is a further testament to the long-term reliability of our products and sets us apart from the competition.

Engineering servicesWe are happy to provide advice and work together to develop the solution that’s right for you. As part of a fully integrated service, our experienced specialists provide a broad range of engineering services to support your manufacturing operations. From application consultation to brake calculations, a total installation package can be delivered directly to the workshop floor.

The ground-breaking development of BPW’s ECO Hub system has had a major effect on running gear technology.

With over 2 million models sold, the ECO Hub offers numerous low maintenance features. The latest development of this world-leading hub system is ECO Plus 3.

ECO Plus 3 is based on the successful ECO Hub system with design features that include DIN ISO tapered roller bearings. These can be readily inspected, regreased and repacked, are globally available and can, if required, be replaced easily and inexpensively without having to fit a complete new hub.

To ensure correct fitment, the hub is designed with an integrated torque limiting hub nut. This single threaded nut follows the Formula 1 principle with the nut acting as a puller. It allows simple removal of the entire wheel and hub, including the brake drum and bearings, without having to remove the wheel. Brake servicing/maintenance times are therefore considerably reduced.

The new circumferential hub design, with open spokes, provides improved thermal management for the bearings and lubricant whilst the new grease seal offers optimum protection and performance. The ECO Hub comes with a five-year unlimited mileage warranty for on-road applications.

ECO Plus 3 Hub nut DIN ISO taper roller

ECO Plus 3 Hub unitLike its predecessor, ECO Plus 3 is designed specifically for the high duty cycles of modern transport operation. It’s a robust, reliable system designed for a long service life.

ECO PLUS 3 HUB WITH DRUM BRAKE

Features• Proven hub bearing technology• Standard DIN taper roller bearings• Optimised hub thermal management• Available with drum and disc

Warranty• 5 years unlimited mileage for on-road vehicles• 3 years for off-road vehicles

Benefits• Central nut with integrated hub puller• Service friendly• ECO seal – optimum protection and performance• BPW-backed warranty

ECO DRUM BRAKESUITABLE FOR ALL APPLICATIONS, BPW’S ECO DRUM BRAKE IS THE PRODUCT OF 0VER 110 YEARS OF BPW’S BRAKING EXPERIENCE

Improved safety BPW’s S-Cam drum brake offers a greater degree of safety for both long and short distance operation.

Only one central springThe BPW S-Cam drum brake has only one pull-off spring. The high tensile force of this specifically designed, high performance component means the brake is rapidly reset to its original position.

Low operating and spare parts costsSimpler and faster brake servicing due to the patented ECO principle.

Bearing-mounted brake roller for long life Brake rollers, which include long life lubrication, guarantee smooth running properties and consistent brake efficiency. The brake roller is secured on its pin by locking rings and operates with almost no resistance.

The supply of grease for the inner brass bush is sufficient to last the life of the brake lining. When the lining is changed the inner bushes should be cleaned and regreased in accordance with BPW maintenance recommendations. As a result the BPW drum brake guarantees a consistently high level of performance throughout the entire service life of the vehicle.

Clamping rings – precise locationSpecial clamping rings give precise brake shoe location. The brake shoe pivot is off-set by 30° thus ensuring the shoes are held precisely in place.

The oval spring rings clamp the brake shoes on to the anchor plates without any play.

PA G E 3

PREPARATION OF BRAKE SHOES FOR ASSEMBLY

THE DESIGN OF BPW’S ECO HUB SYSTEM ALLOWS EASY REMOVAL OF THE ENTIRE WHEEL/ HUB UNIT, INCLUDING THE BRAKE DRUM AND BEARINGS.

Brake roller

Brass bush with grease supply

Locking ring

Pin

Locking ring

STEP ONE. THE BRAKE ROLLER IS CLEANED AND REGREASED.

STEP TWO. THE PIN IS DRIVEN IN AND SECURED WITH TWO RETAINING RINGS.

STEP THREE. THE PULL-OFF SPRING IS FITTED.

STEP FOUR. JOIN THE TWO BRAKE SHOES.

Brake linings easily changed – no special tools required.


ECO DISC BRAKE EASY DISC REMOVALBPW DISC BRAKE WITH ECO AIR COMPACT SUSPENSION AND ECO PLUS 3 HUB SYSTEM

Trailer disc brake axles have previously derived from the truck industry, but not so the ECO Disc. BPW engineers have succeeded in developing a trailer disc brake which is uncompromisingly geared towards the requirements of trailer running gear.

In addition to being more service-friendly, the compact design of the ECO Disc has enabled weight savings amounting to more than 10 kg per axle.

BPW started producing its own brake disc some 20 years ago. Since then the Company has been significantly involved in the development of the caliper and the brake application technology.

Obviously the ECO Disc is the next logical step from an evolutionary point of view. Today the entire BPW ECO Disc is ‘Made by BPW’.

In order to ensure that the new trailer disc brake meets BPW’s high quality standards it has been subjected to BPW’s own road testing and thoroughly put through its paces in extremely demanding field trials.

EASE OF SERVICEEasy access of the adjustment mechanism makes it possible to change pads in record time.

COMPACT DESIGNUp to 13 kg weight saving

thanks to clever integration into the system.

PROTECTIONInternal seals for better

protection against thermal and mechanical damage.

TSB 3709

TSB 4309

TSB 4312

370 mm disc for 9 t axle load to suit 19.5” and 22.5” wheels.

430 mm disc for 9 t axle load to suit

22.5” wheels.

430 mm disc for 12 t axle load to suit

22.5” wheels.

Due to the ECO principle there is no need to dismantle the brake caliper when changing brake discs.*

Simply remove the brake pads, knock out the wheel studs and unscrew the hub. This allows the disc to be rotated sideways and removed without the need to dismantle the brake caliper.

Advantages at a glance • Weight saving of up to 13 kg –

innovative compact design.• No need to dismantle the brake

caliper when changing brake discs.*• The optimum positioning of the

adjustment mechanism makes it possible to change brake pads in record time.

• Longer service life due to optimally matched friction pairing.

• Perfect sealing of the moveable bearing due to additional seals.

• Protection against dirt and moisture, thanks to the internal seals.

• Fewer interfaces and perfect integration of the brake into the axle system.

ECO DISC BRAKE – 3 SIZES AVAILABLE


* except TSB 4312 and TSB 3709 ET=Ø

Sealed main andsecondary guide pins.

LL SELF STEERING AXLEBPW’S SELF-STEER AXLE

BPW self-steering axles operate without the need for power assisted stabilisers. They are automatically controlled according to the load being carried. Because the design of the self-steering axle is so simple, the number of individual components required is low. This saves weight and reduces installation and maintenance costs.

The principle of the BPW self-steering axle is described by the abbreviation LL which stands for load dependent steering. The axle stub is connected to the axle beam via a specially designed pressure bearing. When travelling in a straight line, the weight of the load acting on the pressure bearing keeps the wheels in the straight ahead position.

When the trailer enters a bend, side forces acting on the tyres cause the wheels to turn slightly and the flanks of the pressure bearing to slide over each other, allowing the wheels to move from the straight ahead position and create a steering effect. The degree of steering is dependent on the axle load and the ‘tightness’ of the bend. Both wheels are connected via a tie-bar to ensure the same degree of steer on each wheel.

The unique and simple steering components enable automatic control, dependent on the load being carried. Moreover, the added driver-friendly feature permits greater vehicle manoeuvrability both in and out of confined spaces.

BPW’s LL steering axle has been designed with a self-locking facility when reversing. Unlike other systems, as soon as the trailer begins to move backwards, the steer mechanism is locked in the straight-ahead position.

With a BPW steering axle the trailer corners better and follows the same path as the tractor unit. Forces acting on the tyres when cornering are distributed more evenly. As a result it has been shown that the life of the tyre on the front axle increases by up to 50%, while that of the rear axle can increase by as much as 70%.

To simplify installation, BPW has developed a double-cranked trailing arm. This allows the trailer builder to fit a BPW self-steering axle to a standard chassis without the need to reduce the chassis width in the area of the steer axle.

RigidSteered

Litres

10,000

8,000

6,000

4,000

2,000

200,000Km 400,000 600,000 800,000 1,000,000

Lower tyre cost

Reduced stress on the chassis

Optimum manoeuvrability

Lower fuel consumption

THE BENEFITS OF FITTING BPW’S SELF-STEER AXLE

BPW’S LL SELF-STEERING AXLE IS ALSO AVAILABLE WITH A 27 DEGREE OF STEER, IDEAL FOR LONGER TRAILERS.

FUEL SAVINGSOur long-term studies have proved that with the LL self-steering axle you can make dramatic savings in terms of diesel costs.

Example: distribution application.

TYRESTyre consumption on a three-axle vehicle over1 million km, used in distribution haulage.


Less weight – more payloadThe structural design of the trailing arms, hanger brackets and axle clamping arrangement reduce the weight of a tri-axle trailer by up to 93 kg.

Repairable, maintenance friendly and always available BPW’s bolted design enables low cost replacement of individual components.

Optimum tyre life for a more cost effective operation The result of the unique design of the flexible trailing arm principle.

Safe driving characteristics, maximum vibration absorption The trailing arm absorbs the strongest vibrations from the running gear and from uneven road surfaces, reducing stress on tyres, frame, vehicle body and the load itself.

Easier assembly, simpler track adjustmentThe narrow profile of the hanger bracket, in conjunction with the straight side surfaces, significantly reduces assembly times.

Low maintenanceFor on-road applications the bolted connections do not have to be re-tightened within the stated warranty period, due to the clamping concept between axle beam, spring seat and trailing arms.

SUSPENSION SYSTEMS FEATURES AND BENEFITS

High performance, low maintenance and reduced whole life costs are key to the development of all BPW equipment. It is for these reasons that BPW remains Europe’s No.1 in suspension technology. Quality is not an issue, and safety is never compromised. And, when it comes to economy BPW has pulled out all the stops.

The Airlight 2 air suspension system offers all the advantages of flexible trailing arm technology. Trailing arms can be precisely adapted to a particular vehicle and its application.

A major benefit of the Airlight 2 is that if the running gear ever suffers damage, for example due to an accident, the parts affected can be repaired or replaced individually. There is no need for a completely new unit consisting of axle and suspension to be fitted.

AIRLIGHT 2ECO AIR COMPACT. MODULAR CONCEPT

SUSPENSION SYSTEMS

New steel-rubber-bushThe specially designed steel-rubber-bush is asymmetrical, can handle all demands placed on it and is designed without any recesses. Its optimised axial and vertical track guidance helps contribute towards high operating comfort and lower tyre wear. Consistent load absorption, as well as even deformation, ensure smooth operating and long life expectancy.

30%Fewer module

versions for more flexibility.

50%Fewer components for

a robust design and long service life.

50%Reduced assembly

time through re-designed axle lift.

100%Maintenance-free

integration reduces operating costs.

The ECO Air COMPACT suspension is mounted on a two-part cast member and a steel-rubber-bush. With fewer components this innovative technology makes the ECO Air COMPACT particularly robust.

This is because the optimum transfer of forces is ensured by the diagonal screwed joints, combined with the four points of support. An additional advantage is that the individual components are not welded and can therefore be easily replaced.


AIRLIGHT HEAVY DUTY

SUSPENSION SYSTEMS

It was in 2001 when BPW first introduced its Airlight 2 suspension program. At the time it was rated for 9 tonne axle loads for European operation.

This suspension had advantages over its predecessor: it weighed less, featured a narrower width trailing arm and a compact and modularised hanger bracket. It also featured the introduction of BPW’s new, low maintenance clamped axle connection.

Since then, in Australia, New Zealand and South Africa, where off-road conditions are more prevalent, extensive development work has taken place to improve many components of the now proven Airlight 2 suspension to suit local applications.

Based on many years’ experience in these southern hemisphere countries, BPW made improvements in trailing arm spring manufacturing processes whilst continuing further exhaustive testing on the required additional components to the Airlight 2 program. This has resulted in the development of

the AL-HD, an axle and suspension system designed for arduous duty cycles, and axle loads up to 12 tonne capacity with thicker springs, welded spring seats and M24 U-bolts.

This extension of the Airlight program, AL-HD, is still recognised as having the same advantages as its Airlight 2 predecessor. Clamped connections are still utilised so that damaged parts can be repaired individually, rather than having to replace a complete axle.


IDEM TELEMATICSFOCUS ON THE MOST IMPORTANT THINGS: YOUR PRODUCTS AND YOUR EFFICIENCY

Idem’s telematics system, Cargofleet, is the gateway to operational efficiency, vehicle control and fleet tracking. From just one advanced source covering multiple functions, transport operators have the opportunity to monitor and control their trailers like never before. It’s far more than a simple track and trace system.

The idem telematics solution provides a wealth of data, allowing operators to keep an eye on the health of their trailers providing for a smoother road ahead, rather than a bumpy one.

The system provides a variety of operational benefits, such as:Visibility – overview of your transport operation, allowing improved utilisation and efficiency.• Asset usage data and trailer location

for ease of service planning.

Cost reduction – resolution of unscheduled maintenance issues to reduce VOR time.• EBS fault codes to enable repair

and parts availability planning.

Efficiency – comprehensive operational data, such as asset location, status and availability.• GPS location, EBS load, fridge fuel

tank level and TPMS status etc. for ease of job planning.

Quality – comprehensive journey, loading and temperature data.• Operational service quality through

route tracking, temperature reporting and loading/unloading time and duration.

Security – door sensors and door locks to monitor door opening and unauthorised entry.• High-value load monitoring/

unauthorised entry alert.

Usability – comprehensive alarm function to proactively alert relevant personnel.• Exception reporting of specific data

or occurrence.

Location informationEBS data overview

Temperature monitoring and control

Tractor informationFuel monitor

Tyre pressure and temperature monitoring

Brake pad wear monitor

Electronic Brake Performance Monitoring System

Door sensor

Welded spring seats

M24 U-bolts

IDEM TELEMATICS

TEMPERATURE MONITORING & CONTROL

The EN12830 temperature monitoring system can provide live

temperature data, fridge running status, and alarms in case of

changes, enabling proactive quality control. Optional feature: remote

temperature control.

LOCATION INFORMATIONThe system uses GPS to keep you

constantly informed about the current location of your trailer,

protects your trailer against theft and gives you complete route

supervision to optimise transport costs and energy consumption.

FUEL MONITORThe surveillance of the diesel tanks on the trailer offer the

security of ensuring adequate fuel for reefer operation, as well as reducing the risk of fuel theft.

DOOR SENSORA door sensor provides you with the option of checking loading

and unloading times. The door-locking sensor is also linked into

the system for added peace of mind when transporting high

value goods.

TRACTOR INFORMATIONThe continuous overview of the current tractor unit

and trailer combination is a particularly effective tool for vehicle fleet management.

EBS DATA OVERVIEWThe system is linked into the

EBS module giving live vehicle data showing speed, bogie weight and EBS faults. The

system can also flag up harsh braking applications, roll stability

interventions and specific fault codes for the trailer EBS.

BRAKE PAD WEAR MONITORContinuous monitoring of

your disc brake pads enables optimised planning of

maintenance and reduction of unplanned downtime. This

supports the safety of the vehicle by indication of malfunction.

ELECTRONIC BRAKE PERFORMANCE MONITORING SYSTEM

EBPMS records fleets’ trailer braking data to provide an overview of the braking system’s performance for real-time monitoring. It provides

numerous benefits including reduced brake roller tests, compliance to the

DVSA Earned Recognition Scheme and proactive repair and maintenance scheduling.

TYRE PRESSURE MONITORINGWireless tyre monitoring

provides not only tyre pressure alerts, but also tyre temperature

information, improvingsafety, extending tyre lifetime

and saving fuel.

IDEM TELEMATICSA CLEARER VIEW OF YOUR BUSINESS

LocationTechnical data at a point in time.

Follow the trailer’s movements and route. Records details of each movement every 15 minutes, or 5 minutes for temperature monitoring.

Event-based alarms The ability to set up EBS alarms and email to key members of staff to react to an issue as it occurs. Alarms include:

• EBS error codes.• EBS red and amber warning lights.• Roll stability.• Overload of trailer.

Operational efficiency Trailer utilisation shown in tonnes vs. kilometres.

Highlights the best and worst performing trailers.


CARGOMASTER ALUMINIUM DROPSIDES

Hestal’s aluminium dropsides are designed to utilise the full loading potential of your vehicle whilst ensuring the safety of your employees working at height. These dropsides are suitable for a wide range of commercial vehicles across different industrial sectors, including trucks, trailers, curtainsiders and flatbeds.

The flexibility of the components and the sizes offered within this range, enables customers to create bespoke dropsides incorporating features to suit their individual needs, such as folding and fixed steps.

Product reliability – Hestal has a long-standing reputation for quality and reliability, and as a member of the BPW Group, products from this trusted source always come with BPW’s renowned customer service.

Warranty terms – 2 years on all Hestal products.

Dropside heights available – to accommodate a wide variety of vehicle design specifications and industrial uses, Hestal dropsides are available in the following heights: 400 mm, 500 mm, 600 mm, 800 mm, 1000 mm

Dropside finishes – the aluminium dropsides are available in a variety of finishes including raw, anodised, powder primed and powder coated.

Steps – working at height, steps in the dropside make it easier for drivers to access the load more safely. Here again, Hestal offer a variety of options with the positioning of the steps tailored to customer demands.

Fixed folding steps – width: 158 mm. Available in an anodised finish.

Folding steps – available in the following profile heights: 150 mm (Cat. 6.600.001.09) and 200 mm (Cat. 6.600.001.10.)

Fixing pillars – 801, 802, with KTL coating for superior anti-corrosion resistance.

Hinges – 654N, 655N, 657, with geo-met anti-corrosion coating.

Fasteners – 681S10, 710, 715, 720, with a galvanised coating to protect against corrosion.

Designed for transport operators, CargoMaster is an efficient and user-friendly strap lift system that secures loads safely to the vehicle chassis during transit. It has many built-in safety features to protect drivers, reduces unloading times for speedier deliveries and meets DVSA requirements.

Security, safety and compliance• Meets DVSA load securing guidelines for

vehicle operators.• Avoids damaged goods, reduces risk of H&S

infringements and load securing incidents.• Special operational features greatly improve

driver safety.

Features• Space-saving design to maximise haulage capacity.• Uses readily available industry standard ratchet straps.• Easy operation via guided roller bearing carriage.• Can secure a wide variety of load shapes and sizes.• System can be retrofitted.

Benefits• Designed for safe road haulage and operation.• Straps fully encase loads and secure safely to

vehicle chassis.• User-friendly system for easy operation.• Efficient system significantly improves unloading times.

STRAP LIFT SYSTEM


CUSTOMER SUPPORT FOR MORE INFORMATION ABOUT OUR TRAINING COURSES, CHECK THE WEBSITE WWW.BPW.CO.UK OR CALL US ON 0116 281 6100.

Training courses are held in our training/conference room, with adjoining workshop – practical hands-on product training being an essential part of the course. Our courses run throughout the year. Please check our website – www.bpw.co.uk – for forthcoming dates. Or, call our Customer Services Department for details: 0116 281 6100.

Conference facilitiesOur conference room is also available and our customers regularly choose to hold their own meetings at our conveniently located premises. The room is fully equipped with a range of audio/visual equipment.

Heavy axleBraking technology – 1 dayAxle and suspension maintenance course – 1 dayAxle and suspension maintenance course – 2 days

Other available coursesTailor-made and refresher courses for heavy axles. Parts recognition courses.

AftermarketTo ensure vehicle downtime is kept to the absolute minimum, BPW Limited has over 200 spare parts distributors across the UK and Ireland. Click on to our website – www.bpw.co.uk – to search for

your nearest BPW spare parts distributor. Alternatively call the Aftermarket team on 0116 281 6123 and they will be able to advise.

Technical supportWhere a complex technical product such as running gear is concerned, the service literally has to be built-in. BPW engineers offer support on everything from trailer chassis design, brake calculations and truck–trailer compatibility.

Alongside this BPW Limited has anetwork of over 60 Service Stationsand Service Partners across the UKand Ireland. To find a Service Partner orService Station in your area check ourwebsite for details – www.bpw.co.uk

BPW ORIGINAL PARTSMAKE A DIFFERENCE


When you’re investing in superb products you’ll want to ensure that your investment is being looked after - that way you can expect maximum returns.We provide a number of training courses, all with the same objective – improving our customers’ quality and reliability in everyday workshop procedures when dealing with BPW products.

Where safety is concerned it’s worth taking a closer look: BPW spare parts are an investment in the safety of your vehicles and their loads. That’s why you should place your trust in original BPW quality.

Dependability built on years of experience

International availability of spare parts

Consistently high quality of all components - optimum service life

Robust and resilient

No difference between OE and aftermarket parts

Quick and simple installation

HOW THE EXPERTISE OF BPW WORKS FOR YOU

BPW LimitedBPW HouseCenturion WayMeridian Business ParkLeicester LE19 1WHTel: 0116 281 6100Email: [email protected]: @BPW_UK

The brands of the BPW Group:

QUALITY YOU CAN TRUST

axles & suspensions braking systems telematics body superstructures - bpw · • axles &...

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