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TRANSCRIPT
Using High Performance HMI to Develop a Foundation for JVWCD’s new SCADA System
AWWA 2016 Annual Conference
September 14-16, 2016
Agenda
2
SCADA Replacement Life Cycle
Standards Development
Lessons Learned
Master Plan and Software Selection
• High Performance HMI
• Smart Utility
• Wholesale supplier to 17 member agencies
• ~8,000 Retail Customers with AMI
• 3 Water Treatment Plants
• 14 pump stations
• 41 wells
• 15 reservoirs
• 66 meter stations
Jordan Valley Water Conservancy DistrictSalt Lake Valley, West Jordan, UT
3
SCADA System History
• BIF 3800 developed in 1980’s
• JVWCD install completed in 1992
• BIF will not longer be supported
SCADA Replacement Life Cycle
SCADA Components Useful Life
5
HMI
Historian
Network
PLC/RTU-Controllers
Field Equipment
5-10 years
25-100 years
SCADA Replacement Phases
66
1 - Master Plan
2 - HMI Selection
4 -Implementation
3 - Standards Development
What software will help
us get there?
5 - Future Projects
Steps 1 and 2 Set the Course
77
What software will help
us get there?
Where do we want
to be in 10-15 yrs?
5 - Future Projects
1 - Master Plan
2 - HMI Selection
4 -Implementation
3 - Standards Development
5 - Future Projects
Master Plan and HMI Selection
Creating a sustainable future through innovation and a shared vision
9
Provide a safe and secure water
supply by maximizing the strategic use
of technology and reinforcing reliable
business services, while being
scalable to support growth.”
Jordan Valley Water
Conservation District’s vision
• Modern interface/access to information
• Mobile access
• Energy and chemical optimization
• Improve alarm management
• Local support and training
• Improve trending
SCADA Replacement Goals
• Easy report generation –SCADA data must be more accessible to wider audience
• Redundancy/Reliability
• Integration with CMMS, LIMS, GIS, NIMS, EOC, EPANet, AMI
• Long term viability?
10
20th Century?
11
Or 21st Century?
12
Multi-Stage Selection Process
• Stage 1 – HMI Software Vendor RFP
• Stage 2 – HMI Software Demonstration
• Stage 3 – Selection of Proposer
• Stage 4 – Negotiation of Cost
HMI Selection Overview
13
From Planning to Implementation
14
Standards Development
• Modern interface/access to information
• Mobile access
• Energy and chemical optimization
• Improve alarm management
• Local support and training
• Improve trending
Objective – Guidance to Achieve Goals
• Easy report generation –SCADA data must be more accessible to wider audience
• Redundancy/Reliability
• Integration with CMMS, LIMS, GIS, NIMS, EOC, EPANet, AMI
• Long term viability
16
• Modern interface/access to information
• Mobile access
• Energy and chemical optimization
• Improve alarm management
• Local support and training
• Improve trending
Objective – Guidance to Achieve Goals
• Easy report generation –SCADA data must be more accessible to wider audience
• Redundancy/Reliability
• Integration with CMMS, LIMS, GIS, NIMS, EOC, EPANet, AMI
• Long term viability
17
High Performance HMI Smart Utility
Programming Standards
•SCADA Committee Workshops
•Example Graphics for Input
•Draft Standards
•Pilot Implementation
•Standards Revision
Network Standards
•SCADA Committee Workshops
•Network Architecture Diagram
•Draft Standards
•Development System Testing
•Standards Revision
Overview of the Process
20
High Performance HMI
Changing Operator Role
Trend Operator Impact
Plants are larger, more complex • Increased Monitoring Load
• Lack of Understanding
Increased Levels of
Instrumentation
• More Data to Manage
• Lost in the Details
Increased Levels of Automation • Operators Become Disengaged
• Role Is Reduced To Dealing With Upsets
Centralized Operations • Loss of direct awareness
Process Graphics Evolution
1970s 1980s 1990s Present
Background Color
Black
Grey
Using a grey background results
in less glare from room lights.
This allows lighting levels in the
control room to be higher, which
promotes alertness and
reduces eye-strain.
Object Colors
Many colors
Greyscale
In APGs, color is reserved
primarily for alarms. Only very
limited use of muted colors is
allowed on most pages.
The following pages will explain
why…
Color and Attention
Source: NASA Ames Research Center Color Usage Lab
http://colorusage.arc.nasa.gov/popout.php
Color is a powerful way to guide attention
– Your eye is automatically drawn to colored objects
• This is called the “pop out” effect
– Now try this one…
Color is a powerful way to guide attention
– Your eye is automatically drawn to colored objects
• This is called the “pop out” effect
– Find the the “L”s and “I”s
in this picture…
Color and Attention
BUT – if you use too much color, the “pop out” effect doesn’t work anymore
Try to find the “I”s in the
picture…
Color and Attention
•APGs take advantage of the “pop out” effect to guide operators’ attention to values that are in alarm
The way process data is shown
Numeric
Values
Analog
Meters
For many PVs, the graphics use
analog meters in addition to
numeric values
The following pages will explain
why…
Show INFORMATION not DATA
Cool
gpm
RECYCLE COMPRESSOR K43
Alarm Indicator
Appears here
with Priority
Level and
Color
Desirable
Operating
Range shown
as pale blue
area
Alarm Range
depicted and
(for some)
shutdown
value
Alarm Range
depicted and
(for some)
interlock
valueShow Values Show Trends
Buttons for additional
functionality
2
Compressor Status Showing Alarm/Shutdown Limits
Suct
psigInter
psig
Dsch
psig
Suct
degFInter
degF
Dsch
degF
E. Vib
mil
N. Vib
mil
W. Vib
mil
Motor
Amps
Oil
psig
Oil
degF
42.7
38.793.1
18595 120
170
12
89
170
80
290
Operational status
is obvious at a
single glance!
Level 3 View High Performance HMI of the Reactor.
Slide 31
PSOAUTO
76.8 MPH76.088.5 %
Main Feed
Main Feed MPH
72.0
80.0
-60 -30-90 2 Hours
PSOAUTO
11.9 MPH12.022.3 %
Additive 1
Additive 1 MPH
10.0
14.0
-60 -30-90 2Hours
PSOAUTO
4.0 MPH4.0
44.3 %
Additive 2
Additive 2 MPH
2.0
6.0
-60 -30-90 2 Hours
VENT SYS
Analysis: Purity %
32.0
40.0
-60 -30-90 2 Hours
Analysis: Inhibitor Concentration %
4.0
6.0
-60 -30-90 2 Hours
AgitatorON
Reactor M5
Pump 1RUNNING
PSOAUTO
95.044.3 %
M5 Pressure98.0 psig
PSOAUTO
70.054.3 %
M5 Level %71.0 %
ThioniteProduct: Mid-Run
52.3 %
5.0 %
Coolant
Flow
Coolant
Temp
PSOAUTO
45.054.3 %
M5 Temp45.0 °C
To
Coils
COOLING SYS
92.0 MPHPRODUCT
Temperature °C
40.0
48.0
-60 -30-90 2 Hours
Diagnostics1-OK
Pumps
Needed 1
SHUT
DOWN
M5
Run Plan:
Actual:
FREEZE
M5
IN
Reset
OUT
Calc Diff:
-10%
+10%
Hours: 238.1
Since:
State:
19707 19301
Material Balance
2.1 %
06/02/07
14:00:00
ISOLATE
M5
Pump 2STOPPED2-BAD
M4Main
Menu
- Level 3 -
M5
Interlocks
Feed
System
Product
Recovery
Level 1
Reaction
Overview
M5
Sequence
Overlay
Purge
Rate
Conversion
Efficiency
Cat.
Activity
Reserve
Capacity
M5
Startup
Overlay
M6
- Level 3 -
M5 Cooling
System
Feed Components: A - B - C
+/- 5 psi, 2hr
+/- 1 %, 2hr
Trend
Control
4
Conceptual Graphics
Smart Utility
Smart Utility
A new approach to utility management that
leverages advancements in information
technology to better support a utility’s
sustainability and service objectives through
increased integration of its information
systems and real-time analytics.
Connecting Technology to Make Our Jobs Easier
35
Implementing Smart Utility
36
1. Review the utility’s sustainability and service Objectives
2. Identify each department’s (multi-disciplinary team) responsibility in achieving those objectives
3. Define the real-time analytics that would assist the departments in their responsibilities
1 2 3 4
4. Figure out how to connect the information system and create a platform to perform the real-time analytics
Setting the Stage for Smart Utility
37
Result of Smart Utility Brain Storming
38
Example 1
Managing Water Loss
Brown and Caldwell 40
Jordan Valley Water Conservancy
District is making strides to meet
the state’s goal of reducing water
use by 25% by the year 2025.
41
Zone 2
(gpm)
Avg.
Annu
al
24 hr
Avg.
Current
Inflow 1000 1800 1600
Usage 920 1725 1410
NRW 80 75 190
Zone 1
Zone 2
Zone 3
Example 2
Managing Water Quality
43
Call Complaints
Chlorine
Smart Utility Focuses Decision Maker Efforts on the Last Step: Analyze and Respond
44
Tanks 1-5
Chlorine
Smart Utility Focuses Decision Maker Efforts on the Last Step: Analyze and Respond
Conceptual Network Architecture
45
JVWCD Control System Network ArchitectureAnd Security Model Overview
IPS IDS
Firewall
Packet FilteringRouter
VPN BusinessWeb Servers
EmailGateway
FTP/SFTPServers
LIMs/GIS/CMMSServers
IDS
ActiveDirectories
EmailServers
Business Applications
PrintServers
IDS
AccountingSystem
FileServer
Enterprise Zone
Firewall
IDS
Enterprise Process Data Historian
Patch/Antivirus/Malware Server
Shared Applications Server
Remote Access Server (RDS)
Demilitarized Zone
IDS
Facility Operations Zone
Child Active Directory
File Server Local ProcessData Historian
Engineering Workstations
PAC Data Collection Nodes
Alarm Notifier(Win911)
HMIWorkstations
PACs
POWER
Allen-BradleyQUALITY
RUN
BAT
I/O
Rs232
OK
RUN PROGREM
Logix5550
RXD
ETHERNET< >
TXD OK
DC INPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC INPUT
O
K
DIANOSTIC
ST
FLT
ST
FLT
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
DC OUTPUT
O
K
ST
ST
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
ANALOG INPUT
O
K
CAL
OK
ANALOG OUTPUT
O
K
CAL
OK
DC INPUT
O
K
DIANOSTIC
ST
FLT
ST
FLT
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
0 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15
ControlNET
OK
A 03*
AT
AT
Area Control Zone
Firewall
Firewall/Router
Router
Router
Internet
JVWCD Business Network (IT)
JVWCD SCADA Network (OT)
Firewall
Packet FilteringRouter
WAN
IDS
Panel OIUs
VFD/MCC
HW I/O
Mo
nito
r o
nly
Mobile Devices
UserWorkstations
MS SQL/iFIX Workflow SQL
iFIX HistorianEnterprise
iFIX WebspaceWeb Servers
Level 0: Enet I/O
Lessons Learned
Benefits of JVWCD’s Approach
4747
• More Informed
Decisions
• Increased User
Input
• Unified Direction
• Ownership
1 - Master Plan
2 - HMI Selection
3 - Standards Development
What software will help
us get there?
Challenges to Watch For
Challenges to Watch For
Challenges to Watch For
It’s easy to pick a new SCADA System
Recommendations
What’s hard is to pick a new
SCADA system that will be
useful in 10-15 years and can
integrate with other systems
Implementation services can be vital in
determining if your SCADA system will be useful
Your relationship with your SCADA vendor may
(should) be long-term
51
Thank you.
Questions?