SX460 AUTOMATIC VOLTAGEREGULATOR (AVR)

SPECIFICATION, INSTALLATION AND ADJUSTMENTS

REGULATION+1- 1.0% (see note 1)

THERMAL DRIFT0.05% per deg. C change in AVR ambient (note 2)

max 90V dc at 207V ac inputcontinuous 4 A dcIntermittent 6 A for 10 secs15 ohms minimum

Jumper selectable95-132V ac or190-264Vac50-60 Hz nominal1

FrequencyPhase

Resistance

OUTPUTVoltageCurrent

Technical specificationINPUT

Voltage

The AVR is linked with the main stator windings and theexciter field windings to provide closed loop control of theoutput voltage with load regulation of +/- 1.0°,10.

General description

SX460 is a half-wave phase-controlled thyristor typeAutomatic Voltage Regulator (AVR) and forms part of theexcitation system for a brush-less generator.

Positive voltage build up from residual levels is ensured bythe use of efficient semiconductors in the power circuitry ofthe AVR.

In addition to regulating the generator voltage, the AVRcircuitry includes under-speed and sensing loss protectionfeatures. Excitation power is derived directly from thegenerator terminals.

EXTERNAL VOLTAGE ADJUSTMENT+1-10% with 1 k ohm 1watt trimmer (see note 3)

In addition to being powered from the main stator, the AVRalso derives a sample voltage from the output windings forvoltage control purposes. In response to this samplevoltage, the AVR controls the power fed to the exciter field,and hence the main field, to maintain the machine outputvoltage within the specified limits, compensating for load,speed, temperature and power factor of the generator.

TYPICAL SYSTEM RESPONSEAVR responseFiled current to 90%Machine Volts to 97%

20msBOrns300ms

A frequency measuring circuit continually monitors thegenerator output and provides output under -speedprotection of the excitation system, by reducing the outputvoltage proportionally with speed below a pre -settablethreshold. A manual adjustment is provided for factorysetting of the under frequency roll off point, (UFRO). Thiscan easily be changed to 50 or 60 Hz in the field by push ­on link selection.

UNDER FREQUENCY PROTECTIONSet point 95% Hz (see note 4)Slope 1700/0 down to 30 Hz

UNIT POWER DISSIPATION10 watts maximum

BUILD UP VOLTAGE4 Volts @ AVR terminals

Provision is made for the connection of a remote voltagetrimmer, allowing the user fine control of the generator'soutput.

ENVIRONMENTALVibration 20-100 Hz

100Hz 2kHzOperating temperatureRelative Humidity 0-70CStorage temperature

50mm/sec3.3g-40 to +70C95% (see note 5)-55 to +BOC

NOTES1. With 40/0 engine governing2. After 10 minutes.3. Applies to Mod status F onwards. Generator de-rate may

apply. Check with factory.4. Factory set, semi-sealed, jumper selectable5. Non condensing.

DESIGN DETAIL

Low Hz SynchronisingDetection Ciruit

VoltageSensing

Powersupply

Potential RampLevel Power

Divider & Amp GeneratorDetector & Control

Rectifier Driver Devices

Hand StabilityExciter

Trimmer CircuitField

The main functions of the AVR are:

Potential Divider and Rectifier takes a proportion of thegenerator output voltage and attenuates it. This inputchain of resistors includes the range potentiometer andhand trimmer which adjust the generator voltage. Arectifier converts the a.c. into d.c. for further processing.

The Synchronising circuit is used to keep the RampGenerator and Low Hz Detector locked to thegenerator waveform period.

The Low Pass Filter prevents distorted waveformsaffecting the operation of the AVR.

The Amplifier ( Amp) compares the sensing voltage to theReference Voltage and amplifies the difference (error) toprovide a controlling signal for the power devices. TheRamp Generator and Level Detecto r and Driver infinitelycontrol the conduction period of the Power ControlDevices and hence provides the excitation system with therequired power to maintain the generator voltage withinspecified limits.

Power Control Devices vary the amount of exciter fieldcurrent in response to the error signal produced by theAmplifier.

Suppression components are included to prevent subcycle voltage spikes damaging the AVR component sand also to reduce the amount of conducted noise onthe generator terminals.

The Stability Circuit provides adjustable negat ive acfeedback to ensure good steady state and transientperformance of the control system.

The Power Supply provides the required voltages forthe AVR circuitry.

The Low Hz Detector me'asures the period of eachelectrical cycle and causes the reference voltage to bereduced approximately linearly with speed below apres'ettable threshold. A Light Emitting Diode givesindication of underspeed running.

FITTING AND OPERATING

REFER TO GENERATOR WIRING DIAGRAMFOR CONNECTION DETAILS

Remove link to connect a remote voltage trim mer

Link for 110V/120V AVR input

cc

o D IF2 F1 6 7 8 10VOLTS

SX460

UFRO ( Under Frequency Roll Off)

D o INDICATOR LED

cC [IJ FREQUENCYSELECTION

0 D STABILITY 0SUMMARY OF AVR CONTROLS

CONTROL FUNCTION DIRECTION

VOLTS TO ADJUST GENERATOR OUTPUT VOLTAGE CLOCKWISE INCREASES OUTPUT VOLTAGE

STABILITY TO PREVENT VOLTAGE HUNTING CLOCKWISE INCREASE THE DAMPING EFFECT

UFRO TO SET THE UFRO KNEE POINT CLOCKWISE REDUCES THE KNEE POINT

ADJUSTMENT OF AVR CONTROLS

VOLTAGE ADJUSTMENT

The generator output voltage is set at the factory, but canbe altered by careful adjustment of the VOLTS control onthe AVR board, or by the external hand trimmer if fitted.Terminals 1 and 2 on the AVR will be fitted with a shortinglink if no hand trimmer is required. Terminals 3 and 4 arelinked only for special low voltage applications.

CAUTION Do not increase the voltage above the ratedgenerator voltage. If in doubt, refer to the rating platemounted on the generator case.CAUTION Do not ground any of the hand trimmerterminals as these could be above earth potential. Failureto observe this could cause equipment damage.

If a replacement AVR has been fitted or re -setting of theVOLTS adjustment is required, proceed as follows:

CAUTION1. Before running generator, tum the VOLTS controlfully anti-clockwise.2. Tum remote volts trimmer (if fitted) to midwayposition.3. Tum STABILITY control to midway position.4. Connect a suitable voltmeter (0 -300V ac) across tineto neutral of the generator.5. Start generator set, and run on no load at nominalfrequency e.g. 50-53Hz or 60-63Hz.6. If the red Light Emitting Diode (LED) is illuminated,refer to the Under Frequency Roll Off (UFRO)adjustment.7. Carefully tum VOLTS control clockwise until ratedvoltage is reached.8. If instability is present at rated vo Itage, refer tostability adjustment, then re-adjust voltage if necessary.9. Voltage adjustment is now completed.

FITTING AND OPERATING

STABILITY ADJUSTMENT

The AVR includes a stability or damping circuit toprovide good steady state and transient performance ofthe generator.

The correct setting can be found by running thegenerator at no load and slowly turning the stabilitycontrol anti-clockwise until the generator voltage starts tobecome unstable.

The optimum or critically damped position is slightlyclockwise from this point (Le. where the machine voltsare stable but close to the unstable region).

UNDER FREQUENCY ROLL OFF (UFRO)ADJUSTMENT

The AVR incorporates an underspeed protection circuitwhich gives a volts/Hz characteristic when the generatorspeed falls below a presettable threshold known as the"knee" point.

The red Light Emitting Diode (LED) gives indication thatthe UFRO circuit is operating.

The UFRO adjustment is preset and sealed and onlyrequires the selection of 50 / 60Hz using the jumper link.

For optimum setting, the LED should illuminate as thefrequency falls just below nominal, Le. 47Hz on a 50Hzsystem or 57Hz on a -60Hz system.