avl fuel cell · 2015-09-21 · 12 pc automotive oems 5 cv oems . 6 tier 1/2 . avl fuel cell . 3...

AVL List GmbH (Headquarters)

Confidential

AVL Fuel Cell Dr. Farzaneh Moradi AVL Product Manager Fuel Cell

AVL List GmbH | Calibration and Virtual Solutions | 21 September 2015 | 2 Confidential

For larger & long range vehicles, FCVs will be lower cost than BEVs

Motivation for Fuel Cell

CO2

NOX

SOX

PM

H2+1/2 O2 H2O Zero emissions vehicles

3 minutes to refuel

| | 30 März 2018 | 3 Confidential

15 years of experience

~120 engineers

>110 customer projects

8 non-automotive OEMs

12 PC automotive OEMs 5 CV OEMs

6 tier 1/2

AVL Fuel Cell

3 SOP programs


Fuel Cell Product Lines

PEM (Emission free)

PEM Fuel Cell Engine

20-150 kW

SOFC APU/Range Extender 3-30 kW

SOFC Stationary Power Generator

kW-MW

Methanol

Ethanol

SOFC (Almost emission free, only CO2 emission)

e-Gas


AVL Fuel Cell Activities

Component Development

Stack diagnostic based control

Testing & Benchmarking

HiL Methodology

System validation

Simulation (thermal, mechanical, &

electrochemical)

Control system Development

System design & Build up


Downscale

(e.g. 30 kW)

Customized High Performance PEM Fuel Cell System/ Engine

LD Truck

MD Truck

City Bus

Vehicle Size

Passenger car

LD Truck

MD Truck

Bus

HD Truck

Vehicle Size

Upscale

(e.g. 120 kW)

Customized solution with reasonable development effort

Train

Train

Passenger car

7 Confidential

Fuel cell system integration

Key Capabalities

Key Capabilities

High efficiency (High performance stack & compressor, AVL IP for fuel cell system & vehicle control)

Passive hydrogen recirculation (No hydrogen pump needed lower power consumption & higher efficiency)

High power density

Diagnostics based system control (AVL THDA) Extension of fuel cell system’s lifetime

Operating temperature: -40 to 60°C

AVL PEM System USPs


Full scale fuel cell system testbed

Adv. Measurement Equipment Test Automation & Virtual Env.

SoA Environmental Simulation & Test Infrastructure

Test Cell = Climatic Chamber

3x4x3 m

FlowSonix

THDA

FFEM & CVM

Power Analyzer

-40 to 85°C

up to 170 kW Picture from the opening event


Fuel Cell Test System Powertrain & Vehicle Test System Customer

Benefit

>70 Year

s

>23 Year

s

Test Systems

Stack Test Bed Cell Test Bed System Test Bed Powertrain Dyno Chassis Dyno

Automation System

Emerald PUMA Open for Fuel Cell

10 Confidential

Cell / Stack Development

System Layout / Optimization

FC Powertrain & Vehicle/ Testbed Coupling

AVL Fuel Cell Simulation Products

11 Confidential

Solid oxide fuel cell Range Extender/APU

Very low noise

No PM emissions

Practically emission free

Conventional/Bio fuels

Up to 55% efficiency

Range extender for BEVs


Extension of the range of BEV from 150 to 600+ km by Ethanol Fuel Cell.

APU Development Vehicle Integration Testing

The first solid oxide fuel cell vehicle in the world (The first generation of the vehicle was directly presented by Nissan’s CEO in 2016 at Rio Olympic in Brazil)

Reference NISSAN e-Bio Fuel Cell


Project Examples

AVL PEM Fuel Cell Plug In Concept Car

PEM Fuel Cell Passenger Car

CONFIDENTIAL

Advanced PEM Stack Diagnostics

12 OEMs

FCEV PC SOP

30KW REX SOP HD Truck PEM Fuel Cell System

CONFIDENTIAL

CONFIDENTIAL

CONFIDENTIAL


SOFC Stationary Power Generator

Fuel: CNG Efficiency: +60%

TRL7 for 10kW System Ready for in-field customer demonstrations

Strong IP portfolio

USPs in:

Component development (compressor, reformer)

System design

Controls


……………………………….. ……………………… 5 - 10 kW 10 – 50 kW 500 – 10.000 kW 50 - 500 kW

AVL SOFC Solutions from kW to MW

www.avl.com

Thank You

avl fuel cell · 2015-09-21 · 12 pc automotive oems 5 cv oems . 6 tier 1/2 . avl fuel cell . 3...

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