FXX

M&C MALAYSIATOTAL PRODUCTIVE MAINTENANCECERTIFICATION AUDIT FORM -STEP 1

AREA / PROCESS : EQUIPMENT TEAM NAME TEAM LEADER FACILITATOR COACH

Audit Items Format Points Self-Audit Mgmt Audit1a. People - Team Profile (20 Points)

(Amended -24/1/00)

Zulk@ti.com/Jan’000

1.1 Team Name 5

1.2 Team Logo 5

1.3 Team Code of Conduct 5

1b. People - Teaming (75 Points)1.4 Assigned Workplace ( Areas Well Defined ) 5

1.6 Meeting Attendance (Average 80% including Facilitator & Coach) 5

1.5 Meeting Schedule for 1999 / 2000 (Laid down) 5

1.8 Assignment of Responsibility (Equally Shared & Well Defined) 5

1.7 AM Step 2 Roadmap (Clearly Defined) 5

1.9 Team’s Understanding of the Aim of TPM 5

1.10 Team’s Understanding of the Objective of Step 1 5

1.12 Member’s Ability to Identify Potential Unsafe Condition 5

1.13 Member’s Ability to Describe the Unsafe Condition 5

1.14 Member’s Ability to Identify the Sub-Assemblies 5

1.11 Communication Process (Resolving Issues / Conflict) 5

1.15 Member’s Ability to Describe the Function of Each Sub-Assembly 5

1.17 Question Generated 5

1.18 Suggestion Generated (Minimum of 1 per member) 5

1.20 Suggestion Closed (I Point per Suggestion Closed)

1.19 Bonus-Additional Suggestion Generated (1Points per suggestion)

1.21 One Point Lesson Generated ( 1 Point per One Point Lesson)

1.22 Skill Inventory - Goal Defined 5

Page 1of 2

Step 1 Start Date : ______ Audit Type Auditor’s Name Auditor’s Initial Date

Finish date: ______ Self-Audit: _______ ________ _______ _______ _____

_______ ________ _______ _______ _____

Equipment #: ___________ Management : _______ ________ _______ _______

_____

_______ ________ _______ _______ _____

Points Scored :

Certification Status : Passed Failed

1.16 Member’s Ability to Describe the Critical Parameter 5

Passing Score : 144

Self-Audit Mgmt

F1AF1BF1C

F3F5

F6 & 7

F34

F18F19

F34

F26

FXX

M&C MALAYSIATOTAL PRODUCTIVE MAINTENANCECERTIFICATION AUDIT FORM - STEP 1

AREA / PROCESS : EQUIPMENT TEAM NAME COACH TEAM LEADER AUDITED DATE

Audit Items Format Points Self-Audit Mgt AuditCategory 2 : Work Place Management (50 Points)

(Amended -24/1/00)

Zulk@ti.com/Jan’000

2.2 Criteria of Unnecessary Item Clearly Defined 5

2.4 Necessary Items - Arranged & Labeled 5

2.8 Fuguais Restoration (Minimum 70%) 5

2.11 Types of Contamination Identified 5

2.10 Initial Cleaning Plan 5

2.13 SOP - Start / End of Shift; Before / After Break Laid Down 5

2.12 Hard to Access Area Identified 5

Page 2 of 2

2.3 List of Inventory of Necessary Items (Peripherals) 5

2.9 # of Fuguais Found by Auditor (Less 1 Point per Fuguai)

Self-Audit Comment

2.1 Team’s Understanding of 5s Concept 5

2.7 Implementation of Fuguai Tagging (Fuguai List) 5

2.5 Unnecessary Items Found (Less 1 Point per Item)

2.6 Necessary Items - Not Arranged/Labeled (Less 1 Point per Item)

Category 3 : Equipment (35 Points)3.1 Training Material on Equipment Familiarization/Safety/C Parameter 5

3.2 Test Result on Equipment Familiarization/Safety/C Parameter Trng 5

3.3 Labelling of All Sub-System 5

3.4 Labelling of All Potential Unsafe Condition 5

3.6 Identified Location of Critical Parameters 5

3.7 Displayed Critical Parameters(Markings,Minimum/Maximum) 5

3.5 Unsafe Condition Addressed 5

3.8 Fuguais Found - Safety, Functionality (Less 1 Points per Fuguai)

Management-Audit Comment

3.4 Machine Standard - Displayed 5

F17F14A,B,C,D

F16F31A

F27F15

F25CF25A

F10