automotive interior trim adhesive solutions · as the industry leading supplier for lamination...

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Automotive Interior Trim Adhesive Solutions H.B. FULLER IS COMMITTED TO THE ADVANCEMENT OF AUTOMOTIVE INTERIOR TRIM AND ASSEMBLY ADHESIVES. We have been a leading global innovator and supplier of interior trim lamination and assembly adhesives for over 25 years. Today we continue to be a leading partner for new value added high performance solutions for our customers. Our adhesives have been used in vehicles manufactured in the Americas, Europe, and Asia Pacific. Our adhesives are used in many trim applications such as dashboards, door panels, head liners, trunk trim, pillars and center consoles. INDUSTRY LEADING OEMS, TIER 1S and TIER 2S CHOOSE H.B. Fuller because our team of experts act quickly to provide tailored solutions for the most challenging applications. As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual wrapping and press lamination. Additionally, our expertise in assembly applications provides solutions for many retaining, reinforcing, and attaching applications. As a part of the total solution we offer: • Application equipment for trials at customer sites (roller coaters, spray equipment, bead applicators) • Process optimization support • Process and equipment troubleshooting support • Complete failure analysis capability and competency • Analytical testing and evaluation OUR BRANDS ARE GLOBALLY RECOGNIZED AND OFFER A PROMISE of safety, reliability and performance. Our brands include: Thermonex™, Swift ® col, Swift ® bond, Swift ® lock, Swift ® therm, Swift ® melt. These brands consist of one and two-component reactive and non-reactive systems. They have low VOC, high temperature resistance, short cycle times, low activation temperatures and adhesion to a broad range of substrates.

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Page 1: Automotive Interior Trim Adhesive Solutions · As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual

Automotive Interior Trim Adhesive SolutionsH.B. FULLER IS COMMITTED TO THE ADVANCEMENT OF AUTOMOTIVE INTERIOR TRIM AND ASSEMBLY ADHESIVES. We have been a leading global innovator and supplier of interior trim lamination and assembly adhesives for over 25 years. Today we continue to be a leading partner for new value added high performance solutions for our customers. Our adhesives have been used in vehicles manufactured in the Americas, Europe, and Asia Pacific. Our adhesives are used in many trim applications such as dashboards, door panels, head liners, trunk trim, pillars and center consoles.

INDUSTRY LEADING OEMS, TIER 1S and TIER 2S CHOOSE H.B. Fuller because our team of experts act quickly to provide tailored solutions for the most challenging applications. As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual wrapping and press lamination. Additionally, our expertise in assembly applications provides solutions for many retaining, reinforcing, and attaching applications. As a part of the total solution we offer:

• Application equipment for trials at customer sites (roller coaters, spray equipment, bead applicators) • Process optimization support• Process and equipment troubleshooting support• Complete failure analysis capability and competency• Analytical testing and evaluation

OUR BRANDS ARE GLOBALLY RECOGNIZED AND OFFER A PROMISE of safety, reliability and performance. Our brands include: Thermonex™, Swift®col, Swift®bond, Swift®lock, Swift®therm, Swift®melt. These brands consist of one and two-component reactive and non-reactive systems. They have low VOC, high temperature resistance, short cycle times, low activation temperatures and adhesion to a broad range of substrates.

Page 2: Automotive Interior Trim Adhesive Solutions · As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual

Thermonex™ Lamination AdhesivesTypical Applications

Thermonex™ water based adhesives offer minimized production time through low activation temperature and short cooling time. They have excellent heat resistance performance and bonding strength.

ProductActivation

Temperature[°C]

Application Method Typical Substrate Benefit

063-05 A(Natural)

>55 X X X X X X

Spraying

Roll Coater(w/o hardener)

Laminate: TPO, PCV, Spacer Fabric, Foam

Carriers: ABS, PC, PP (treated), Leather, Artificial Leather

Wide application range, ability to pre-fix in low temperatures, short cycle times, reworkable, good for manual lamination.

063-07 A(White)

110-03 A

>65 X X X X Spraying

Laminate: PVC, TPO

Carriers: Wood Fiber, ABS, PC, PP (treated)

Excellent for vacuum lamination

110-04 ASame as 110-03A, including anit-squeeking technology for noise reduction in plastic to plastic joints.

3428-07 A >65 X SprayingTextile or foamed back textile to sandwich (typically nonwoven)

Application of headliner to the sandwich for premium vehicles.

3728-01 A

>65 X X Spraying

Laminate: TPO, Foam

Carrier: Wood Fiber, Textile

Excellent for vacuum and press lamination. High viscosity for pours substrates

3728-06 A

Excellent for vacuum and press lamination. High sagging resistance and excellent for very absorbent substrates. Good green strength.

3820-07 A >65 X X X X X Spraying

Laminate: PVC, TPO

Carrier: Wood Fiber, ABS, PC, PP (treated)

Very high initial strength and heat resistance immediately out of vacuum lamination tool.

3502-03 A >65 X X X X Spraying

Laminate: PVC, TPO

Carrier: Wood Fiber, ABS, PC, PP (treated)

Very high sagging resistance, initial strength and heat resistance immediately out of vacuum lamination tool.

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Unless otherwise noted, above products can be used with Thermonex™hardner to improve temperature and hydrolysis resistance, if needed. 004B Black Ratio: 100:5.5 006B Blue Ratio: 100:5.5 4547 Natural Ratio: 100:5.5

www.hbfuller.com/automotive

Page 3: Automotive Interior Trim Adhesive Solutions · As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual

Thermonex™ Lamination AdhesivesSpecialty Applications

Thermonex™ water based adhesives offer minimized production time through low activation temperature and short cooling time. They have excellent heat resistance performance and bonding strength.

Pre-Coating

Cold Contact

ProductActivation

Temperature[°C]

Application Method Typical Substrate Benefit

063-09 A >55 X X X X X X Roll Coater(w/o hardener)

Laminate: TPO, PCV, Spacer Fabric, Foam

Carriers: ABS, PC, PP (treated), Leather, Artificial Leather

Low viscosity for dense or tightly woven substrates.

063-12 A >55 X X X X X X Roll Coater(w/o hardener)

High viscosity for pours substrates.

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Laminate only has the adhesive component only applied. Carrier has the adhesive and hardener components applied.

Unless otherwise noted, above products can be used with Thermonex™hardner to improve temperature and hydrolysis resistance, if needed. 004B Black Ratio: 100:5.5 006B Blue Ratio: 100:5.5 4547 Natural Ratio: 100:5.5

ProductActivation

Temperature[°C]

Application Method Typical Substrate Benefit

L95/01-19AWhite 25-40 X X X X Spraying Laminate: Leather, Artificial

leather, textiles, foams

Carrier: PC, ABS, wood fiber, PP (treated)

Long open time (6-8 hours). Good for manual applications.

063-12 A 25-40 X X X X Spraying High heat resistance. Good for complex shape parts.

L12/052* N/A X Spraying

Laminate: Carpet, Felt

Carrier: PC, ABS, PP (untreated)

No drying time. Bonding to PP. Typically used for carpet lamination.

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*Use with Swift®hardener 28721, Ratio: 100:15

Unless otherwise noted, above products can be used with Thermonex™hardner to improve temperature and hydrolysis resistance, if needed. 004B Black Ratio: 100:5.5 006B Blue Ratio: 100:5.5 4547 Natural Ratio: 100:5.5 www.hbfuller.com/automotive

Page 4: Automotive Interior Trim Adhesive Solutions · As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual

Reactive Hot Melt Adhesives

Swift®lock reactive hot melt adhesives offer high performance bonds with adhesion across a broad range of substrates, all while improving the in-process manufacturing costs.

Lamination

Exterior

ProductActivation

Temperature[°C]

Application Method Typical Substrate Benefit

2028 >70 X X X X X Roll Coater ABS, PVC, TPOExcellent for vacuum forming and press lamination. Broad application range.

2028-1 >60 X X X X X XSpraying

Roll Coater

ABS, PVC, TPO, Artificial Leather, Spacer Fabric

Excellent for vacuum forming and press lamination. Good for manual edge bonding. Fast cohesive strength build. Low viscosity for spraying.

2681 >60 X X Spraying Leather, Artificial Leather, Spacer Fabric

Excellent for manual and press lamination. Short time to full cure.

2026N >65 X X X X X Roll Coater ABS, PVC, TPOExcellent for vacuum forming. Very high initial bond strength. Good for manual edge bonding.

2003 >100 X X X X X X

Spraying

Bead / Slot Die

Roll Coater

PP (untreated), TPO Excellent adhesion to untreated PP. Broad application range.

2689 >65 X X X X X X SprayingABS, PC, Leather, Artificial Leather, Wood Fibers, Textiles, Carpets

Excellent for press lamination. R40 labeling free (very low MDI content).

Product Typical Application Application Method Typical Substrate Benefit

2441Exterior Trim Bonding

(spoiler, chrome, bumper, etc.)

Spraying

BeadAluminum, Steel Organic solvent-free. Good hydrolysis and

good weatherability resistance.

4997Spraying

Bead

Wood, Plastic, Foam, Aluminum

Long open time. Good for manual applications. Low bond line pressure required.

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Application temperatures are product and application dependent, however generally are 120°C – 150°C.

www.hbfuller.com/automotive

Page 5: Automotive Interior Trim Adhesive Solutions · As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual

Solvent Lamination Adhesives

Swift®col solvent adhesives offer high performance in manual applications where repositioning is necessary and in processes where variability may be present.

ProductActivation

Temperature[°C]

Application Method Typical Substrate Benefit

2494 >65

X X X X X X

Spraying

PVC, Vinyl, Artificial Leather

Toluene and xylene free. Very high initial strength for complex shape parts. Fast cycle times for non-complex shape parts. Excellent for vacuum lamination.

2607-2 >65 (one side)>45 (two side)

Spraying

Brush

Toluene and xylene free. Used in high room temperature conditions. Excellent for vacuum lamination & press lamination. Used for manual lamination when “cold tack free” properties are needed.

2607-3 >65 (one side)>45 (two side)

Toluene and xylene free. Used for manual lamination and vacuum lamination.

2607-4 <30

Toluene and xylene free. Cold contact adhesive for manual lamination and vacuum lamination. Typically used for bonding leather to a carrier.

2411 N/A Trunk TrimBus Floor

Door InsertSound Dampening

Spraying ABS, PC, PP (untreated)Contains Xylene. Excellent adhesion to untreated polypropylene substrates

2418 N/A Spraying ABS, PCToluene and Xylene free. Excellent performance on applications that require high heat resistance.

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Unless otherwise noted, above products can be used with Swift®hardner to improve temperature and hydrolysis resistance, if needed. Slow 9151 Black Ratio: 100:6 Medium 9553 Blue Ratio: 100:10 Fast 2541 Blue Ratio: 100:3 Very Fast 2551 Blue Ratio: 100:3

www.hbfuller.com/automotive

Page 6: Automotive Interior Trim Adhesive Solutions · As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual

Headliner & Carpet Assembly Adhesives

Swift®bond adhesives offer fast set times to achieve high production rates across a wide range of substrates. Additionally, they offer thermoset bonds to achieve the highest performance possible.

ProductCuring

Temperature[°C]

Typical Application Application Method Typical Substrate Benefit

2845*Black >60

Headliner Lamination

Carpet LaminationSpraying Foam, Textile, Carpet

Used to laminate the rigid carrier to the flexible laminate. One component. Very fast processing for headliner lamination.2846*

Natural >60

2883** >130Headliner

Manufacturing

SprayingFiberglass, Foam, Nonwoven, Paper, Textiles

Used to create the headliner sandwich. Good for large parts that do not fit into roll coater machines.

2800** >130 Roll Coater Solvent free product. Used to create the headliner sandwich and reduce lost material.

*Products can be used with Swift®hardner 2003, Ratio: 100:0.6.

** Products can be catalyzed with water to increase reactivity.

Please contact your H.B. Fuller professional, if needed.

www.hbfuller.com/automotive

Page 7: Automotive Interior Trim Adhesive Solutions · As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual

Flocking Adhesives

Product Typical Application Application Method Typical Substrate Benefit

080-00AGlove box

Center console storageDoor storage

Spraying PC, ABS, PP (treated), Standard Flock Fibers Standard performance flocking grade

34017 Spraying(must use hardener)

PC, ABS, PP (treated), Standard Flock Fibers, Tannin Free Flock Fibers

Excellent performance with tannin free flock.

Product Typical Application Application Method Typical Substrate Benefit

2701Glove box

Center console storageDoor storage

SprayingPC, ABS, PP (treated), standard flock fibers, tannin free flock fibers

long open time, good results with tannin free flock, good for use in a highly variable process.

Unless otherwise noted, above products can be used with Thermonex™hardner to improve temperature and hydrolysis resistance, if needed. 004B Black Ratio: 100:5.5 006B Blue Ratio: 100:5.5

Unless otherwise noted, above products can be used with Swift®hardner 9530, Ratio 100:21. It is also possible to mix with solvent to extend open time. Please contact your H.B. Fuller professional, if needed.

Waterbased Thermonex™

Polyurethane Swift®bond

www.hbfuller.com/automotive

Page 8: Automotive Interior Trim Adhesive Solutions · As the industry leading supplier for lamination adhesives, we provide unique technologies for vacuum forming, membrane pressing, manual

Assembly Adhesives

Swift®melt and Swift®therm hot melt adhesives offer high tack and high heat resistance to adhere a wide range of wires, clips, and trim items together. Additionally, Swift®lock reactive hot melts add the additional benefit of thermoset high performance bonds for the most demanding applications.

Product Application Method Typical Substrate Benefit

Swift®melt 9046 X X XBead

Spray

Foam, Felt, Carpet, Wood Fiber, PP (untreated)

Excellent for applications where residual tack is not desirable.

Swift®melt 2849 X X X

Spraying

Foaming

Foam, ABS, PP (untreated), PC, Carpet, Wood Fiber

Pressure sensitive with ability to bond to a very wide range of substrates. Used to bond layers that are heavy.

Swift®melt 2850 X X X Pressure sensitive with high cohesion strength and medium shear strength.

Swift®melt 2009 X X XPressure sensitive with high viscosity, very aggressive tack and low softening point.

Swift®melt 2033 X X X

Pressure sensitive, with high softening point and high heat resistance. Used in applications where a very high shear strength is required.

Swift®therm 2003 X X

Bead

PP (untreated), PE, Wood Fiber, Rigid Non-Woven

High heat resistance and short open time.

Swift®melt 9070 X X XSoft product with medium heat resistance and long open time. Used in noise reduction applications.

Swift®therm 9054 X X Medium heat resistance and medium open time.

Swift®therm 2103 X X PP (untreated), ABS, PE, Wood Fiber, Rigid Nonwoven

Very long open time with wide adhesion spectrum (Polar & non-polar).

Swift®therm 2233 X Bead PA Cables/coversUsed for high heat resistance applications when adhesion to PA surfaces is needed. Long open time.

Swift®lock 2914 X X Bead

PP (treated), PE, ABS, Wood Fiber, Rigid Nonwoven

High heat and humidity resistance thermoset. Short open time.

Swift®lock 4023 F X X Bead High heat and humidity resistance thermoset. Long open time.

Swift®lock 4670 X X SprayHigh heat and humidity resistance sprayable thermoset. Long open time.

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www.hbfuller.com/automotive