Automation for small and mid-sized seriesPallet, jig, fixture and workpiece handling

Configuration example of a cell:

Multi-function gripper

Direct workpiece handling

Pallet and jig/fixture handling

Series-part feed

Palletisation

Flexible magazines

Optical part recognition

CellManagement software

An automatic production cell can generate revenue round the clock, seven days a week. Why be satisfied with 40 productive machine-hours a week when the same machine can achieve over 100 additional hours a week? Or more! Use every hour of the day and night for production.

with pallet system

One manned shift – eight hours

with pallet system + automation

One shift – eight hours Two more shifts – sixteen hours

Greater autonomy - The day has 24 hours

Absolutely real flexibilityThe flexibility is characterised by the fact that the robot is able to substitute jigs, fixtures and work-pieces without time loss. Consequently, ultra-small series, mixed with larger production batches, can be passed through in one machine tool without additional effort.The WSM CellManagement software maintains your overview, is able to manage the tool data for all orders and saves the machining data for statis-tical evaluations. Additional processes such as part cleaning or gauging can be integrated with no problems.

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GPS 70GPS 120

Multi-function gripper

Parts and chucks

Clamping systems GPS 70 & GPS 120

Part recognition by vision

- Supplies position data of an object

- Allows visual inspection

- Offers maximum flexibility

- Enhances quality

The multi-function gripper has a universal design so as to perform as many substitution and change functions as possible. The gripper is adapted in accordance with requirements.

A camera-based part recognition system takes the place of complex and expensive positioning devices and thus enhances flexibility and quality of the process to be monitored.

ID chip reader

GPS 70 gripper

GPS 120 gripper

Vacuum gripper for workpiece handling

Chucks are available in various sizes. The clamping system GPS 70 with integrated slide at the centre allows the COCN nippers to be actuated, external/internal clamping via one function.The GPS 120 features 4 additional media supplies and is able to control up to 7 functions by the collet chuck. Pneumatic elements (Twist-Lock, centric clamp, three-jaw chuck and vacuum clamping plates etc.) are substituted and activated automatically.The GPS clamping system is fully sealed and, without clamping spigot, prepared for automation. Macro and MacroMagnum can also be used without pro-blems in this process.

The parts to be machined may have an extremely wide variety of shapes and geometries. The chucks of System 3R are universal and can be easily matched to the clamping requirements of the parts. The costs of the direct chucks have been kept low intentionally thanks to the modular design.

Collet chuck COCN on pallet GPS 70

Direct clamping with Twist Lock

Add-On solutions (pallet with vice)

Direct mounting on pallet GPS 120

WorkPal Compact WorkPartner WorkPartner 2+ WorkMaster WorkMaster Linear Robot Automation

GPS120

Ø120 mm

Macro

54 x 54 mm

GPS70

Ø70 mm

MacroMagnum

Ø156 mm

GPS240/Dynafix

240 / 280 mm

Delphin

System 3R Schweiz AG, Wilerstrasse 98, CH-9230 Flawil Tel. +41 (0)71 394 13 50, Fax +41 (0)71 394 13 60info.ch@system3r.com, www.system3r.ch, www.system3r.com

Robotec Solutions AG, Seetalstrasse 2, CH-5703 SeonTel. +41 (0)62 775 90 00, Fax +41 (0)62 775 90 01 info@robotec-ag.com, www.robotec-ag.com

An automated process may look complex. But, with WSM CellManagement, the process is visualised, process safety is fully ensured and control of pro-duction in the cell is recorded statistically (yield and error logs etc.).A process chain comprises a large amount of infor-mation which is spread all over the workshop. It’s WorkShopManager’s job to keep track of all this information, and to coordinate the various opera-tions.

Administers order, drawing and component data in accordance with the individual work-shop’s requirements.

Transfers complete, ready-to-run machining programs to the machine.

WorkShopManager is a family of software which can be combined in different configurations to suit the needs of every user. Always with the focus on productivity and flexibility.

WSM CellManagement gives full control and process safety

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Other automation solutions from System 3R

Other clamping solutions from System 3R

Our services: From the concept phase to the turn-key system – consultancy – engineering – creation of layouts – installation/training – after-sales service