automation and drives safety at work as-i signum extension plug low voltage switchgear burns 08.2004...
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Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 1
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
AS-i Extension Plug
Duplication of the length per AS-Interface segment from 100 to 200 meters
Considerable reduction of the costs for the network infrastructure for large networks
Allows in combination with repeater a max. AS-Interface network up to 600m (if the master is located in the middle of the network)
Extension of the range of applications and greater freedom in plant design by doubling the AS-Interface segment
Easy monitoring by integrated under voltage detection
Extension Plug
Now 200m instead of 100m !!!
Order-Nr.:Extension Plug: 3RK1901-1MX00M12 branch: 3RX9801-0AA00
Start of delivery: 05/2004
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 2
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
AS-i Extension Plug
Extension Plug
Function of the Extension Plug
Ordering data
To build a AS-Interface segment longer than 100 m up to 200 m install the extension plug at that point in the network which is most distant to the AS-Interface power supply. It is not necessary to locate this point exactly, as it is sufficient to install the extension plug close to this point (approx. 10 m). Using the extension plug you may build AS-Interface networks in any topology (line, star,tree). You always need just one extension plug per segment even if you use star or tree structure.
Depending on the length of a AS-Interface segment and the needed current (depending on the number of connected slaves) you have to consider the voltage drop along the AS-Interface cable. The extension plug is equipped with a under voltage detection for easy monitoring of the AS-Interface voltage. A green LED flashes if the AS-Interface voltage is too low.
The extension plug has a M12 connection and can be easily connected via the AS-Interface M12 branch 3RX9801-0AA00 in degree of protection IP67.
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 3
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
AS-i Extension Plug
Extension Plug
200m AS-Interface network with Extension Plug
Easy and cost-effective configuration of AS-Interface segments up to 200 m
Larger dimension without repeater and additional power supply(= reduction of the costs for the network infrastructure)
Configuration in any topology (star, tree, line)
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 4
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
AS-i Extension Plug
Extension Plug
Maximum net expansion with combination of Extension Plug und Repeater
The maximum possible network dimension can be extended by using repeater in combination with the extension plug
Please note that if using the repeater in combination with the extension plug it is not allowed to connect repeaters in series. Therefore, the maximum distance Master Slave is400 m and the absolute maximum distance is 600 m (if the master is located in the middle of the network).
It is possible to connect repeaters in parallel to realize a star topology, each branch with up to 200 m
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 5
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Compact Module K60 for use in explosive atmosphere (ATEX)
Type 4 Inputs/4 OutputsIdentification II 3D T75°C IP65X
Type 4 Inputs Identification II 3D T60°C IP65X
There are special conditions to consider for safe operation !!!
Particularly the module has to be protected against mechanical damage by means of suitable protective measures. Further conditions see next page under „special conditions for safe operation“.
K60 ATEX
Order-Nr.:4E/4A: 3RK1400-1DQ05-0AA3 4E: 3RK1200-0CQ05-0AA3
There are two types of K60 available to use in explosive environment in zone 22 according to classification II 3D (dust atmosphere, non-conductive dust)
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 6
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
K60 ATEX
The following safety and commissioning instructions must be observed:
Manufacturer: Siemens AG A&D CD, Werner-von-Siemens-Str. 48, D-92220 Amberg, GermanyConformance with the 94/9/EG (ATEX) guidelines is proved by compliance with the EN 50281-1-1 und EN 60947-5-2 standards.
Intended application:
Application in explosive environment zone 22 in accordance with device group II, category 3D (dust atmosphere, non-conductive dust)Shock resistance: 1 Joule
Special conditions for safe operation:
The module must be protected against mechanical damage by means of suitable protective measures.
All M12 connecters are to be secured against illegal opening through a safety clip in such way that disconnecting the connector is not possible manually but only destroying the safety clip. Suitable safety clips are available from Binder GmbH + Co., Elektrische Bauelemente KG, P.O. Box 1152, 74148 Neckarsulm, Germany, Phone: +49/7132/325-0, Fax +49/7132/325-150, [email protected] , item no. 16-0977-000.
After addressing the module the addressing socket has to be covered with sealing cap 3RK1901-1KA01 (manipulation proof design) in such manner that the cap cannot be removed manually.
Addressing of the module by means of 3RK1904-2AB01 addressing device is only permissible outside EX zone 22.
K60 4E module ATEX
3RK1200-0CQ05-0AA3
with safety clip
and manipulation proof sealing cap
Compact Module K60 for use in explosive atmosphere (ATEX)
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 7
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
New AS-Interface Analog Module (profile 7.3)
Analog modules with 4 Inputs
Fast Analog Value Measurement:
new modules up to 4 analog Inputs more analog signals can be connected
with one single module established K60 housing preprocessing of the analog values by the
AS-i master
modules with two inputs can be changed over to just one used input
the change over is done via a M12-bridge-connector using just one input the conversion
and transmission time is reducedto one third
conversion and transmission timeto the AS-I master
1 (used) input: 29 ... 95 ms 2 (used) inputs: 136 ... 235 ms
Order-Nr.:current measurement: 3RK1207-1BQ44-0AA3voltage measurement: 3RK1207-2BQ44-0AA3thermal resistance: 3RK1207-3BQ44-0AA3
Order-Nr.:current 3RK1207-1BQ40-0AA3voltage 3RK1207-2BQ40-0AA3thermal resistance 3RK1207-3BQ40-0AA3
M12-bridge-connector 3RK1901-1AA00
Analogue Modules
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 8
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
ASI Diagnostics made easyASI Analyzer
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 9
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Diagnostics with AS-Interface
Lifetime of Installation
CommissioningOperation /
MaintenanceFault
Requirement
Fast fault repairDocumentationVerification of function and qualityTest protocols for release
Preventive diagnosticsIdentification of failed componentVerification of qualityMinimisation of service time
Fast fault repair Cause of faultVerification of functionDocumentation
Solution
AS-InterfaceAnalyser
The AS-Interface analyser allows a complete diagnosis of AS-Interface networks during the whole lifetime of the installation. It is the ideal supplement for local diagnostics.
System Functions
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 10
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Parasitic inductions on AS-interface
MASTER
Slave
SlaveSlaveEMC
CONTACTINGFAULT IN COMMISSIONINGSlave
Defective Frames can not be detected by analysis of the
physical layer High fault tolerance of AS-interface compensates those faults Analyser makes preventive diagnostics possible
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 11
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Principle of function - ANALYSER
MASTER
Slave
An
aly
se
r
SlaveSlave
PC
RECORD COMMUNICATION:
Interpretation Record Represent Document Observe
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 12
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Modes
TRACESTATISTICS
ONLINE ANALYSIS Simple Overview Statistic Analysis of Failures Overview of available Slaves Representation of Slave Data
and IDs
DETAILED Analysis Setting trigger conditions Observe Communication on these conditions Start the communication record Detailed Analysis of failures with trace filters
„Complete Installation does not work correctly-WHAT IS THE REASON?“
„SIMON with sporadic E-STOPS
- WHY?“
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 13
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Statistic mode: network overview
The error rate of available slaves is represented in a simple traffic light function:
< 1% Faults per second1..5 % Faults per second> 5 % Faults per secondSlave not projected but present
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 14
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Statistic mode: network overview with hold time
Same look and functionality as
network overview
Adjustable hold time for faults
After this hold time, the error
rate is evaluated again
Changes in the system are
immediately visible
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 15
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Satistic mode: data
All data actually transferred over the network is displayed Representation without PLC/Host possible Outputs displayed as process image or as AS-Interface level
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 16
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Statistic mode: configuration
The I/O- and ID-Codes of the slaves are represented
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 17
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Statistic mode: advanced statistics
The data of the overview function is represented numerically here.
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 18
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
TRACE mode: Procedure
Enter trigger conditions
Enter Record filter
Offline Supervision of the system
RECORDING
ANALYSIS
Download Trace on PC
Enter View-Filter
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 19
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Trace mode: trigger conditions
Initiating slave
Initiating TriggerProtocol
Trigger LevelsInitiatingdata
Number of trigger conditionsbefore the next trigger level is activated
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 20
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Trace mode: recording
Recording is started independently from the PC. Recording can be analysed offline exactly with extensive view filters. The trigger position (start of recording) is variable
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 21
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Test Protocols
All data of the online statistics can be printed out as Test protocol sheets
The qualitiy of AS-Interface networks can thereby be documented
This allows a verification of the system state for releases or maintenance
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 22
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Advantages / Benefits
The AS-interface analyser allows preventive inspections and therefore maintenance time and down time is reduced considerablyFast fault repair is rendered possible by the intuitive representation in the statistical modeSimple and comfortable use makes diagnostics of AS-interface networks possible without a specialistInspection sheets give a verification of the state and quality of the system for service and releaseRecorded test protocol sheets make remote diagnostics easier by Technical Assistance. Furthermore, any settings of the analyser can be sent in one file per e-mail, whereby outstanding remote diagnostics are achievedNumerous view filters and trigger functions with physical inputs and outputs make a detailed analysis possibleProcess Data is visible online and commissionings are thereby accelerated, as it is possible to commission independently of host
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 23
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Technical Data
Interfaces AS-InterfaceRS 232 for interconnection with PC Trigger input (24 V)Trigger output (TTL)
Displays / LEDs LED green (power)Supply voltage OK
LED green (serial active)RS232 interface in operation
LED green/red (test)Test mode Message buffer
256,000 AS-Interface-messagesRated operationalcurrent about 70 mA out of AS-InterfaceRated insulationvoltage > 500 VEMC according to EN50081-2, EN61000-6-2Ambient air temperature 0°C … +55°CStorage temperature -25°C … +70°CAS-Interface-specification V2.1
Automation and Drives
Safety at Work
AS-i SIGNUM
Extension Plug
Low Voltage Switchgear
SIMATIC Practice Week Atlanta August 2004 Burns 08.2004 24
Master Configuration
K60 ATEX
Analogue modules
Analyser
Technical Data
Schedule / Ordering data
AS-INTERFACE ANALYSER:
RS232-cable for interconnection with PCDiagnostics software (CD-ROM)
Order number: 3RK1904-3AB00List price: $1750.00
ACCESSORIES:
AS-Interface branch M123RX9801-0AA00List Price: $13.20
Cable plug M12 (5m)3RX1672List Price $15.60