automatic transfer switches · 2013 panel board type automatic transfer switches distributor 1305....
TRANSCRIPT
2013
Panel Board Type
AUTOMATIC TRANSFER SWITCHES
Distributor
1305. ats mccb-ob-2
MOTOR CONTROL (CONTACTOR/ MS/ MMS), CIRCUIT BREAKER (MCCB/ ELCB/ EMCCB/ MCB), AIR CIRCUIT BREAKER, AUTOMATIC TRANSFER SWITCHES (Panel Board Type/ Residential Unit Use), SURGE PROTECTIVE DEVICE, LOW VOLTAGE POWER CAPACITORS, SMART METER, INVERTER
Breaker & switchgears overseas sales dept.3F, No.9, Sec. 1, Chang-an E. Rd., Zhongshan Dist., Taipei City 10441, TaiwanT. +886-2-2541-9822 F. +886-2-2581-2665e-mail. [email protected]://circuit-breaker.seec.com.tw
Headquarters16F, No.88, Sec. 6, Zhongshan N. Rd., Shilin Dist., Taipei City 11155, TaiwanT. +886-2-2834-2662 F. +886-2-2836-6187http://www.seec.com.tw
Panel Board Type
ATS
01
Index
A. ATS Introduction
B. Speci�cation
Instruction Manual
The Main Structure Analysis
ATS Controller
Control Unit Circuit Diagram
Wiring Diagram
Dimensions
Q&A and Maintenance
P2
P2
P3
P4
P5
P6
P7
P8
P10
Panel Board Type
ATS
02
A. ATS Introduction1. Functions and Features:
a. Main function is in the event that power is lost from the normal source; the transfer switch transfers the load to the standby source. Once normal power is restored, the load was transferred back to the normal power source.
b. The mechanical interlock: To ensure two power sources cannot both switch on concurrently. c. The transmission gear: In order to avoid switching errors, two power sources will be switched off first,
then one can be switched on.d. Adding lock for insulating operation handle (optional): To prevent error operating from unauthorized
personnel.e. Load bus bar (400A above): Forging with pure copper and covering with insulating resin, the dielectric
withstanding voltage is up to 1000V. f. Optional function: (1) Phase failure detection (2) Auxiliary contact
2. Standard Equipment: a. Two Shihlin’s MCCBs (with overload and short-circuit protection)b. Basic transfer switchc. Electrical and mechanical interlockd. Simple manual handlee. Panel controller (Three adjustable delay timers and one fixed delay timers)f. Power failure simulation test device
3. Optional Accessories:a. Over & under voltage protectionb. Insulating operating handle with lockc. Phase failure detectord. 440V above power transformer for controller e. Enclosure
B. Speci�cation (For voltage: 220V/380V)
Type Pole Rated current In (A)
Rated Breaking Capacity Sym r.m.s. (kA) IEC 60947-2 AC (Icu)
220V 380V
BS100SN 2P, 3P, 4P 10, 15, 20, 30, 40, 50, 60, 75, 100.
25 15
BS100HN 2P, 3P, 4P 50 30
BS250SN 2P, 3P, 4P 125, 150, 175, 200, 225, 250. 50 30
BS400SN 2P, 3P, 4P250, 300, 350, 400.
50 35
BS400HN 2P, 3P, 4P 85 50
BS630SN 3P, 4P500, 600, 630.
50 35
BS630HN 3P, 4P 85 50
BS800SN 3P, 4P 700, 800. 85 50
BS1000HS 3P 1000. 130 100
BS1200HS 3P 1200. 130 100
BS1600HS 3P 1400, 1600. 130 100
Note: 1. Rated breaking capacity (kA) IEC 60947-2 2. Please contact us for higher breaking capacity type.3. BS225SN rated current 250A is optional order.
Panel Board Type
ATS
03
Instruction Manual
Shihlin Electric ATS is manufactured under strict quality control, they are in full compliance with the IEC standards, MCCB is qualified by BSMI R.O.C., controller receives EMC test certification with the capability of anti-surge lightning and anti-noise; quality products with high performance and reliability, perfect satisfac-tion is guaranteed to our customers.
1. ATS should be installed in the access control of the electrical room, in order to avoid any error oper-ation and accidents, non-electrical maintenance and unauthorized personnels are not allowed close to it.
2. Operation environment condition. The following locations should be avoided: 1. Humid 2. High temperature 3. Vibration-prone 4. Oil and gas 5. Dusty
3. Attention before energizing:1. Please turn off all the switches of ATS. 2. Please check the wiring of power line.3. Please remove anything which is not necessary to ATS.4. Please check whether there are short circuit and grounding on the normal power source, emergency power
source and load power source.5. Please check whether the terminal blocks with locking on the normal power source, emergency power source
and load power source.6. Please do not use megohmmeter(high voltage insulation device) to measure due to all control circuit as delay
timer and voltage protection are electronic products.
4. Attention during operation:1. Please do not overhaul and touch any terminal.2. Please do not rotate the manual operating handle except the special situations.3. Please do not change any switch except the specific needs.
5. Manual operation method: Please use below method to operate when the ATS can’t transfer automatically after the main
switch tripped:Please remove the motor power wire quickly before ATS operate automatically, and switch the position you need manually by the counter-clockwise direction, there are on and off indicator on ATS.
6. Please read this instruction manual before operation. The disassembly by non-original manufactur-er is againt the warranty and prohibited.
Panel Board Type
ATS
04
(1) Shihlin MCCB
(2) Operation status On: Red Off: Green Trip: remind in color of the previous status
(3) Manual operation handle Switch counter-clockwise
(4) BTS Terminal blocks
(7) Mechanical interlock device
(8) Load bus bar
(5) Gear reducer motor
(6) Transmission gear
The Main Structure Analysis
ATS Controller
ATS
05
ATS Controller
1. Features a. EMC test certification with the capability of anti-surge lightning and anti-noise.b. Signal is readable: Clear the status of power source. c. Self-test function: It can test the circuit operation procedures and processes without power outage.d. Optional accessories: Over & under voltage protection, phase failure detector can be assembled without
dismantling the body.
2. Functionsa. TDEN (Time Delay Emergency to Normal)
Transfer time delay adjustment: 0~30 second
b. TDNE (Time Delay Normal to Emergency)Transfer time delay adjustment: 0~30 second
c. TDES (Time Delay Engine Start)Engine start time delay: Built-in fixed 3 second
d. TDEC (Time Delay Engine Cool-down)Engine off time delay adjustment: 0~180 second
3. TEST push-button on lateral panel Pushing TEST button can let generator run when it is in a supposed case of power outage. We can know the function of ATS is normal or not.
4. Three position switch
a. Test: Generator remote start testing.b. Off: Transfer function〝OFF〞c. Auto: Transfer function: ON
5. Panel LED indicatorsCurrent power source: Emerengy / Normal
6. Auxiliary contacts (Optional)Normal power source relay (NR) 2NO 2NCEmergency power source relay (ER) 2NO 2NC
7. Phase failure and reverse phase relay (PR) (Optional)Phase sequence and phase failure of three phase to prevent motor running by reverse phase.
8. Control circuit fuse (F)
9. Over & under voltage protection (Optional)
Input control voltage: 220V (standard)Panel cut-out: 194.5mm(W)×164mm(H)
ATS Controller
ATS
06
Control Unit Circuit Diagram
TDEC
TDN
E
TDENTN
RN
RTE
R
910
1
R
S1
TDEC
F
E
G
67
M
TER
TNR
NLS
ELS
NLS
ELS
U
8
L3L2
L1E1
E2E3
N3
N2
N1
ST
TDEN
W
TNR
TER
TDN
E
S2
TDES
TDES
ERER
TR
UW
67
8
910
21
38
11
OFF
來電
來電
NR
NR
Acc
ess
to t
he
rem
ote
co
ntr
ol s
ign
al g
ener
ato
r
No
rmal
po
wer
LOA
D
Mec
han
ical
Inte
rlo
ck
Pow
erPo
wer
Emer
gen
cy p
ow
er
AU
TOTE
ST
No
tes:
(1).
S1 G
ener
ato
r au
to re
mo
te c
on
tro
l/Te
st fu
nct
ion
(2
). S2
No
rmal
po
wer
ou
tag
e si
mu
lati
on
test
(3).
M O
per
atio
n d
ecel
erat
ion
mo
tor
(4).
Plea
se u
se t
ran
sfo
rmer
if t
he
con
tro
l vo
ltag
e is
no
t 22
0V.
Co
de
Des
crip
tio
n:
TNR、
TER、
ER、
NR:
Po
wer
rela
yN
LS:
No
rmal
po
wer
so
urc
e au
xilia
ry c
on
tact
ELS:
Em
erg
ency
po
wer
so
urc
e au
xilia
ry c
on
tact
TDEN
: Tim
e d
elay
em
erg
ency
to n
orm
alTD
NE:
Tim
e d
elay
no
rmal
to e
mer
gen
cyTD
EC: T
ime
del
ay e
ng
ine
coo
l do
wn
TDES
: Tim
e d
elay
en
gin
e st
art
ATS Controller
ATS
07
Controller 3P-ATS wire connection: 3Ø3W 220V
3P-ATS wire connection: 3Ø4W 220V/380V 4P-ATS wire connection: 3Ø4W 220V/380V
Test
Auto
2A3A 1A T(NN)
U R W(NE)
7A8A9A
F
G
11
21
2A3A 1A 10 986 T(NN)
U R W(NE)
7A8A9A 7
76 1098
UR S T WV NN NE
SHA
NG
WET
S.W
R
10 9867
2A3A 1A 10 986 T(NN)
U R W(NE)
7A8A9A
76 1098
UR S T WV NN NE
7 2A3A 1A 10 986 T(NN)
U R W(NE)
7A8A9A
76 1098
UR S T WV NN NESH
AN
G W
ET
S.W
R
7
Auxiliary contact (Optional)
Generator contact(USE 3.5mm2 LINE)
Utility power failure simulation test
BTS Terminal Blocks BTS
BTS Terminal BlocksBTS BTS Terminal Blocks
Neutral
Fuse
Controller terminal blocks
Auxiliary contact (Optional) Controller terminal blocks Auxiliary contact (Optional) Controller terminal blocks
Wiring Diagram
Wire connection of 3P:System voltage: 3Ø3W 220V: Normal power connect → R, T. Emergency power connect → U, W.
3Ø4W 220V/380V: Normal power connect → R. Emergency power connect → U. Neutral (N) connect → T, W.
3Ø3W 380V/480V above: Normal power through the transformer into 220V and connect → R, T. Emergency power go through the transformer to 220V and connect → U, W.
Wire connection of 4P:System voltage: 3Ø4W 220V/380V: Normal power connect → R, NN. Emergency power connect → U, NE.
3Ø4W 120V/208V: Normal power connect → R, T. Emergency power connect → U, W. Notes: The voltage input is 220V, please use transformer (PT) if the voltage input is 380/440V.
Transformer (PT) reference: a. 225AT below → 100VAb. 250~400AT → 150VAc. 500AT above → 300VA
ATS Controller
ATS
08
3P-100AF、3P-225AF
Compatible with:BS100CN、BS100SN、BS100HN、BS225CN、BS225SN
Compatible with:BS100CN、BS100SN、BS100HN、BS225CN、BS225SN
Compatible with:BS400CN、BS400SN、BS400HN
Compatible with:BS400CN、BS400SN、BS400HN
Compatible with:BS600CN、BS600SN、BS600HNBS800CN、BS800SN
Compatible with:BS1000HS、BS1200HS
Compatible with:BS1600HS
Compatible with:BS600CN、BS600SN、BS600HN、BS800CN、BS800SN
4P-100AF、4P-225AF
130
197
55
450430
210100 140
165 105
21
390Ø10X25*4
394
340
165 105
30
374107 180 107
21
Ø10X25*4
130
197
55
3P-600AF、3P-800AF 4P-600AF、4P-800AF747727
365156 226
40
275 180
689
618598306156 156
48
180275
40
200
559
200
294
3P-400AF 4P-400AF554534
268121 166
257 19230
504
Ø10X25*4
200
282
65
490470247121.5 121.5
32.5
192257
434
30
Ø10X25*4
3P-1200AF 3P-1600AF
200
282
65
Ø10X25*4
80
622602306158 158
68
406 271
105
200205
Ø10X25*4
559
200
105
438
358
100
Ø10X25*4
40
200
294
80
271305406
689
736
105
205
R
S.W
SH
AN
G W
ET 200
Ø10x25*6
760
356202438
358
100
200
105
1. BTS
Dimensions (mm)
ATS Controller
ATS
09
AUTO
15
Engine Cooloff
TESTOFF
TDEC15
510 0
TDES5
010
15
010
2015
30
5
TDEN
15
15
20 30
010
302015
5
TDNE30
1520
mechanical interlock
LOAD
EmergencyNormal
3750
Panel cut-out: 194.5*164mmPa
nel c
ut-o
ut: 1
64
203
173
Panel cut-out: 194.5
2. Controller 3. Over & under voltage protection
5. Phase failure protection4. Transformer
6. Enclosure
104117
8912
0
126
-30
+20
+10
0
-10
-20
-30
+20
+10
0
-10
-20
AC VOLTAGE SENSORTYPE:JVM-4
Relay on Volt.:220V
R S T 11 21 -
Lateralview
104
122
Ø5.2×15
88109
63
122
10
RS
T11
2156
Type:Voltage: 220V 380VFrequency: 50/60HZNumber:
RHASE LACK RELAY
21
PHASE LACK RELAY
56
R
SR
T
S11 TN.O.
N.C.11-21
11-56
正常欠相 欠相 正常
88148
200
240 25
6
Ø4.5*11.5
A.T.S.
W
H
D
AUTO
15
Engine Coolo�
TESTOFF
TDEC15
510 0
TDES5
010
15
010
2015
30
5
TDEN
15
15
20 30
010
302015
5
TDNE30
1520
LOAD
EmergencyNormal
194.5
164
Dimension
BS100AF, BS225AF
Type
BS400AF
BS600AF, BS800AF
BS1000AF
W H D
455
610
760
1000
485
750
1100
1500
330
400
450
450
3P
Dimension
BS100AF, BS225AF
Type
BS400AF
BS600AF, BS800AF
W H D
511
680
890
485
750
1100
330
400
450
4P
Description:1. Lift lugs are attached on the top of enclosure2. Exterior handle with lock3. Enclosure color: 5Y7-14. Thickness a. 250AF below: 1.6mm b. 400AF above: 2.0mm
Normal power
Emergency power
Source
On line
InputO
utput-1C
ATS Controller
ATS
10
DC24V R
ATS
-
+G
Q&A and Maintenance Description
Generator start function
LED indicator of emergency power source status
LED indicator of normal power source status
LED indicator of generator cool off status
1. Why the generator can not start when the normal power source is unavailable ?A. Switch to〝Test〞position on controllerB. Causes of generator can not start:
a. Generator remote signal wire is not connected.b. Generator is not set on〝Auto〞.c. Remote single wire is too thin (3.5mm2 and up) or distance is too far.
C. Switch back to〝Auto〞on controller when above conditions are solved.
2. Why does ATS not switch the power source when the normal power source is unavailable and generator is running ?Please check if emergency power source status LED flashes.If No:
a. The generator output doesn’t reach AC220V, Please check the voltage on UW.b. Neutral is not connected.c. Fuse burnout.
If Yes:a. Please check if there is AC220V on contact (8) and (10) - Yes, Check if the capacitor wire on motor is properly wired. - No, please contact technique personnel.
3. Why does ATS not switch back from emergency when the normal power is back on?Please check if normal power source status LED flashes.If No:
a. The normal power output doesn’t reach AC220V, Please check the voltage on (R) and (T).
b. Neutral is not connected.c. Fuse burnout.d. Please switch to〝Auto〞on the back of the controller.e. Check if the jump on contact (11) and (21) are loose.
If Yes:a. Please check if there is AC220V on contact (R) and (T) - Yes, please contact technique personnel.
4. Why the generator can not stop running after TDEC time when the standby pow-er source backed to the normal power source ?Please check if TDEC status LED flashes.If Yes: (Generator is still running)
a. Check if the generator equips its own delay timer.b. Other ATS is using the same generator.c. Check if the generator is set on Auto mode.
If No: Please contact technique personnel.
5. Why is gear reducer motor keeping switching?A. Circuit breaker can’t reset from trip positionB. Mechanical interlock failC. Disconnect motor power (8)
2013
Panel Board Type
AUTOMATIC TRANSFER SWITCHES
Distributor
1305. ats mccb-ob-2
MOTOR CONTROL (CONTACTOR/ MS/ MMS), CIRCUIT BREAKER (MCCB/ ELCB/ EMCCB/ MCB), AIR CIRCUIT BREAKER, AUTOMATIC TRANSFER SWITCHES (Panel Board Type/ Residential Unit Use), SURGE PROTECTIVE DEVICE, LOW VOLTAGE POWER CAPACITORS, SMART METER, INVERTER
Breaker & switchgears overseas sales dept.3F, No.9, Sec. 1, Chang-an E. Rd., Zhongshan Dist., Taipei City 10441, TaiwanT. +886-2-2541-9822 F. +886-2-2581-2665e-mail. [email protected]://circuit-breaker.seec.com.tw
Headquarters16F, No.88, Sec. 6, Zhongshan N. Rd., Shilin Dist., Taipei City 11155, TaiwanT. +886-2-2834-2662 F. +886-2-2836-6187http://www.seec.com.tw