automated generation of machine - picontent.pi.tv/events/pi berlin 2017/presentations/1179_1410...
TRANSCRIPT
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Automated Generation of Machine
Configuration Using XPLM’s
EPLAN/Teamcenter Integration
Mariano Orozco, Metso
Michael Pfenning, XPLM
Berlin, Germany, 02/27/2017
© XPLM
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Company Overview XPLM
© XPLM
Worcester, MA
Viernheim
Dresden
Böblingen
Denzlingen
Effretikon
Solutions
Service
Support
Consulting
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MBSE is the next step
© XPLM
DRAWING BOARD
2D CAD
3D CAD
MBSE
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PLM
ECAD
Autodesk
EPLAN
AUCOTECZuken
e3.series
SOLIDWORKS Electrical
EDA
Altium
Cadence
Mentor
MCAD
GIT
ClearCase
SVN
SOFTWARE
SolidEdge
NXAutoCAD
Inventor
SOLIDWORKS
CATIA Creo Parametric
SysML
MagicDraw /
Cameo Systems
Modeler
Pulsonix
AutoCAD Electrical
Zuken
Jira
Jenkins
TeamCity
1D-Simulation
GT POWER
SimulationX
MATLAB/Simulink
Creo Direct Modeling
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ECAD-Integration Standard
© XPLM
Area Module FunctionElectrical
Engineering
EDA-Cable-
Harness
New project
CheckIN: Build data model, project data CheckIN,
BOM etc.
CheckOUT: Project CheckOUT for modifications,
Project CheckOUT for viewing, Increase revision
etc.
EDA-Librarian Synchronization of Libraries
Electronic
Engineering
EDA-Logic Schematic: Create project, build data model,
Project CheckIN, Re-design, BOM etc.
EDA-Layout Layout: Project CheckIN and OUT, Create
Fabrication data, Create PCB assembly data, From
Mech / To Mech
EDA-Librarian Synchronization of Libraries
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On top of standard integrations there is always the
need for customer-specific configurations to
support the business processes
Configuration needed
© XPLM
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About Metso
© XPLM
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About Metso
© XPLM
Metso Germany Company Profile
The Metso Germany GmbH is one of the world’s leading
manufacturers of recycling machinery for processing metal scrap.
The company has a workforce of approx. 400 employees and is
located in Düsseldorf, Germany, where design, engineering and
manufacturing has been carried out for almost 100 years.
The formerly family-owned company was founded in
1913 by Waldemar Lindemann and belongs to the Finnish Metso
Group since 2001.
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History (1960-1985)
© XPLM
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Zerdirator
© XPLM
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Plant
© XPLM
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ECAD – Print Layout
© XPLM
Zerdirator
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Recycling material
© XPLM
Case Study
Integrated Electrical Engineering
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Integrated Electrical Engineering
IEE concept
© XPLM
IEE uses Integrate as interface between Teamcenter,
Eplan Electric, Eplan Fluid and Wisiwin for a modular
creation of
automated processes to design the control section of a
machine.
The goal was to save 50 % of the electrical engineering
hours
50% of 1000 h = 500 h
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Basics
© XPLM
The Integrate Interface optimizes the interaction betweenECAD, HCAD, ERP, PLC and HMI
XPLM‘s Integrate
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IEE components
© XPLM
Basics
ECAD
HCAD
PLC
ERP
HMI
Modularization, Integrate
Eplan Elektrik P8
Eplan Fluid P8
Simatic
Teamcenter, SAP
VisiWin
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Basics - Modularization
© XPLM
Condition:A unique name of a function (module) is the condition for a successfully implementation of our integrated electrical engineering (IEE).
GUID (AKZ):
All the modules are identified with their GUID (global
unique identification data). From now on is the GUID
part of ECAD, HCAD, PLC, HMI and ERP (Teamcenter,
SAP).
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Basics - Modularization
© XPLM
Module definition:A module is a part of a shredder plant that can be added as an option
Module examples:Conveyor, hydraulic tank, water pump, belt balance, main motor.
Module syntax (GUID):
A conveyor, for example, has FE1. TA01 as module ID.
FE1 means the first ferrous line in the Shredder plant
TA means a direct driven conveyor
01 means the first conveyor in FE1
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Basics - Modularization
© XPLM
The shredder plant is split into areas with defined functions.
INFRASTRUCTURE JS Cabinets, control boxesFEEDING ZF Steel plate conveyorMACHINE MA Hydraulic, Gear, CouplingMAIN MOTOR AN Main motorDEDUSTING SYSTEM EN Filter systemFE LINE FE Ferrous line componentsNF LINE NE Non ferrous lineSL LINE SL Small fraction line
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Architecture HMI
© XPLM
JS1BD01 CONTROL CHAIR
JS1YD01 CONTROL BOX SP02
JS1XA02 MAIN MOTOR DRIVE
JS1XB02 POWER SUPPLY
JS1XC03 INFRASTRUCTURE TRANSPORT
JS1XB03 CABINET SC03 FE
JS1XB04 CABINET SC03 NF
JS1XB05 CABINET SC03 SLF
JS1XB10 DRIVE
JS1XB20 HYDRAULIK CABINET
JS1YB09 CONTROL BOX B09
JS1YD11 CONTROL BOX D11
JS1YA12 CONTROL BOX A12
JS1YA13 CONTROL BOX A13
JS1YA14 CONTROL BOX A14
JS1YA15 CONTROL BOX A15
JS1YA16 CONTROL BOX A16
ZF1PM01 STEELPLATE CONVEYOR
MA1TZ01 FEEDROLLER
MA1MH01 AUXULIARY MOVEMENTS
MA1BE01 HYDRAULIC TANK
MA1AC01 AXLE DISMANTLING / HOUSING
MA1AV01 ANVIL PRESSURE
MA1GV01 INTERLOCKING OF HOUSING
MA1LV01 BEARING TENSIONING DEVICE
MA1RA01 GRID COVER
MA1GH01 HOUSING
MA1AA01 EJECTION DOOR
MA1RO01 ROTOR
AN1KB01 COUPLING
GUID
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Basics
© XPLM
The mainly basic functions are:
-Creation of new items in Teamcenter (SAP) directly from Eplan data base
-Creation of part lists in Teamcenter (SAP) directly from electric schematics
and hydraulic schemes
-Automated creation of electric schematics (Eplan Electric)
-Automated creation of the PLC program for Simatic (Siemens)
-Automated creation of hydraulic schemes (Eplan Fluid)
-Automated creation of HMI (WisiWin)
Integrate
The Integrate interface is integrated in the Eplan platform.
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ERP
© XPLM
Creation of new items and parts lists in Teamcenter (SAP) directly from Eplan data base
New items can be created in Teamcenter (SAP) directly from the Eplan data base using Integrate. The Eplan data base has hereafter all the information needed to create part lists in Teamcenter directly from the electric schematics, this reduce the work hours and increases the project clarity because all the information of the released parts lists and part groups remain in the Eplan project.
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ERP
© XPLM
Part lists in Teamcenter (SAP) directly from Eplan schematicsThe purchase part lists and spare part lists are generated directly from the electric schematics into Teamcenter (SAP) using Integrate.The GUIDs are generated and include in the list for better after market service. The spare parts are classified automatically.
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ECAD
© XPLM
Schematics
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ECAD - Konfigurator
© XPLM
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EPLAN MACRO
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M. OROZCO 2013
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M. OROZCO 2013
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M. OROZCO 2013
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M. OROZCO 2013
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M. OROZCO 2013
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M. OROZCO 2013
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PLC
© XPLM
Automated creation of the PLC program for
Simatic (Siemens)
The Konfigurator create all inputs and outputs addresses and produces the symbol file (allocation of the absolute symbolic addresses).It creates the hardware configuration for the S7-program, Data Block (DB’s) for communication with HMI and Data Block for internal communication in the S7-program.
It takes only some hours to create nearly 80 % of the electric schematics when all data of machine, hydraulic, down stream and dedusting system are specified.
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PLC
© XPLM
Short description of the S7 program code of configuratorThe Konfigurator produces the S7-program as text files.The text files (AWL-sources) have a structure readable for Simatic Manager.
The text files consist of:a component headan interfaceand the statement part
Conditions for the configuration:-“A mother program” in form of a text file (AWL source)-Ruby code instructions in the mother program (the Ruby code is a part of the Konfigurator)-Symbolic addressing instead of absolute addressing -The symbolic addresses are inserted in the program using variables-The Simatic Manager can convert these text files into program code files.
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HCAD
© XPLM
Automated creation of hydraulic schemes (Eplan Fluid)
The Konfigurator is the tool to create automated hydraulic schemes using modular functions. The hydraulic schemes are integrated in the same Eplan project and linked to the electric components, in this way can any change be detected and adapted.It takes only some hours to create nearly 80 % of the hydraulic schemes after all data of the hydraulic system is specified.
Electric schematics Hydraulic schema
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HMI – Automatic Creation
© XPLM
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Thank you for your attention
© XPLM
Mariano Orozco
www.metso.com
Michael Pfenning
www.xplm.com