august report 2011
TRANSCRIPT
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OEMS REPORTFY 2011-2012(Aug)
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OEM Product Apr,11 May,11 Jun,11 Jul,11 Aug,11 Sep,11 Oct,11 Nov,11 Dec,11 Jan,12 Feb,12 Mar,12
Advantec SAC 8301 9815 3043 800 0
Advantec WRAC 5495 5604 8245 2955 110
Advantec
WRAC
KIT 0 0 0 500 150
Lloyd(D) SAC 26112 3046 2035 1777 2176
Lloyd(P) SAC 9793 2708 560 5275 2816
Lloyd(K) WRAC 1437 0 0 0 0
Amber SAC 8826 5718 1186 1844 2208
Amber WRAC 5553 4965 5538 0 0
Amber-R WRAC 0 0 0 0 0
MONTHLY DISPATCHES FROM OEMS
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DISPATCH 2208
TOTAL DEFECT 73
T-DEFECT % 3.49%
PART DEFECT 47
PA-DEFECT % 2.25%
PROCESS DEFECT 26
P-DEFECT % 1.24%
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DELIVERY PERFORMANCE OFAMBER DEHRADUN
4974
8151
7722
8826
5718
1186
1844
2088
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
Jan Feb March April May June July Aug
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PROCESS V/S VENDOR DEFECTSAT AMBER
1-
Aug
2-
Aug
3-
Aug
4-
Aug
5-
Aug
6-
Aug
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Aug
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Aug
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Aug
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Aug
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Aug
28-
Aug
29-
Aug
30-
Aug
Production 0 0 0 176 241 208 0 108 123 105 37 153 0 0 0 0 122 41 0 0 24 0 403 91 58 0 75 0 97 28
Vendor
Defect0 0 0 6 3 1 0 2 1 1 2 2 0 0 0 0 4 5 0 0 6 0 4 1 5 0 3 0 1 0
Process
Defect0 0 0 0 2 2 0 0 1 2 0 2 0 0 0 0 0 1 0 0 0 0 6 4 0 0 2 0 4 0
0
1
2
3
4
5
6
7
0
50
100
150
200
250
300
350
400
450
1-Aug
2-Aug
3-Aug
4-Aug
5-Aug
6-Aug
7-Aug
8-Aug
9-Aug
10-Aug
11-Aug
12-Aug
13-Aug
14-Aug
15-Aug
16-Aug
17-Aug
18-Aug
19-Aug
20-Aug
21-Aug
22-Aug
23-Aug
24-Aug
25-Aug
26-Aug
27-Aug
28-Aug
29-Aug
30-Aug
Production
Vendor Defect
Process Defect
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FIRST TIME RIGHT ANDTOTAL DEFECT TREND AT AMBER
Year Jan11 Feb'11 Mar'11 Apr'11 May'11 Jun'11 Jul'11 Aug'11 Sep'11 Oct'11 Nov11 Dec11
Total Def % 3.01% 1.51% 1.07% 1.06% 1.01% 2.17% 4.01% 3.49%
FTR % 96.99% 98.49% 98.93% 98.94% 98.99% 97.83% 95.99% 95.99%
96.99%
98.49%
98.93% 98.94% 98.99%
97.83%
95.99% 95.99%
3.01%
1.51%
1.07% 1.06% 1.01%
2.17%
4.01%
3.49%
0.00%
0.50%
1.00%
1.50%
2.00%
2.50%
3.00%
3.50%
4.00%
4.50%
94.00%
94.50%
95.00%
95.50%
96.00%
96.50%
97.00%
97.50%
98.00%
98.50%
99.00%
99.50%
Jan'11 Feb'11 Mar'11 Apr'11 May'11 Jun'11 Jul'11 Aug'11 Sep'11 Oct'11 Nov'11 Dec'11
FTR%
Total Defect %
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DISPATCH 2176
PRODUCTION 1183TOTAL DEFECT 98
T-DEFECT % 8.28 %
PART DEFECT 71
PA-DEFECT % 6.00 %PROCESS DEFECT 27
P-DEFECT % 2.28 %
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FIRST TIME RIGHT AND
TOTAL DEFECT TREND AT LLOYD
96.54%96.25% 96.41%
94.32%
96.49%
94.78%
94.43%
95.61%
97.65%
95.94%
91.72%
3.46%
3.75% 3.59%
5.68%
3.51%
5.22%
5.57%
4.39%
2.35%4.06%
8.28%
0.00%
1.00%
2.00%
3.00%
4.00%
5.00%
6.00%
7.00%
8.00%
9.00%
86.00%
88.00%
90.00%
92.00%
94.00%
96.00%
98.00%
100.00%
Oct'10 Nov'10 Dec'10 Jan'11 Feb'11 March'11 April'11 May'11 June'11 July'11 August'11
FTR % Total Def %
Year Oct'10 Nov'10 Dec'10 Jan'11 Feb'11 March'11 April'11 May'11 June'11 July'11August'1
1
Total Def % 3.46% 3.75% 3.59% 5.68% 3.51% 5.22% 5.57% 4.39% 2.35% 4.06% 8.28%
FTR % 96.54% 96.25% 96.41% 94.32% 96.49% 94.78% 94.43% 95.61% 97.65% 95.94% 91.72%
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PROCESS V/S VENDOR DEFECTS
AT LLOYD
0
2
4
6
8
10
12
14
16
18
20
0
50
100
150
200
250
1-Aug
2-Aug
3-Aug
4-Aug
5-Aug
6-Aug
7-Aug
8-Aug
9-Aug
10-Aug
11-Aug
12-Aug
13-Aug
14-Aug
15-Aug
16-Aug
17-Aug
18-Aug
19-Aug
20-Aug
21-Aug
22-Aug
23-Aug
24-Aug
25-Aug
26-Aug
27-Aug
28-Aug
29-Aug
30-Aug
Production
Vendor Defect
Process Defect
1-
Aug
2-
Aug
3-
Aug
4-
Aug
5-
Aug
6-
Aug
7-
Aug
8-
Aug
9-
Aug
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Aug
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Aug
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Aug
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Aug
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Aug
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Aug
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Aug
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Aug
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Aug
29-
Aug
30-
Aug
31-
Aug
Production 0 0 57 0 0 226 0 0 0 0 182 85 0 0 0 0 0 0 0 0 0 0 18 170 122 0 0 0 196 127 0
Vendor
Defect0 0 9 0 0 18 0 0 0 0 10 0 0 0 0 0 0 0 0 0 0 0 0 10 9 0 0 0 12 3 0
Process
Defect0 0 6 0 0 6 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 4 2 0 0 0 6 2 0
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DISPATCH 2816
PRODUCTION 2410TOTAL DEFECT 118
T-DEFECT % 4.90 %
PART DEFECT 91
PA-DEFECT % 3.77 %PROCESS DEFECT 27
P-DEFECT % 1.12 %
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FIRST TIME RIGHT AND
TOTAL DEFECT TREND AT LLOYD
96.54%96.25% 96.41%
95.46%
98.29%
95.92%
98.20%
96.14%
100.00%
97.25%
95.10%
3.46%3.75%
3.59%
4.54%
1.71%
4.08%
1.80%
3.86%
0.00%
2.75%
4.90%
0.00%
1.00%
2.00%
3.00%
4.00%
5.00%
6.00%
92.00%
93.00%
94.00%
95.00%
96.00%
97.00%
98.00%
99.00%
100.00%
Oct'10 Nov'10 Dec'10 Jan'11 Feb'11 March'11 April'11 May'11 June 11' July'11 August'11
FTR % Total Def %
Year Oct'10 Nov'10 Dec'10 Jan'11 Feb'11 March'11 April'11 May'11 June'11 July'11 August'11
Total Def%
3.46% 3.75% 3.59% 4.54% 1.71% 4.08% 1.80% 3.86% 0.00% 2.75% 4.90%
FTR % 96.54% 96.25% 96.41% 95.46% 98.29% 95.92% 98.20% 96.14% 100.00% 97.25% 95.10%
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PROCESS V/S VENDOR DEFECTS
AT LLOYD
0
5
10
15
20
25
0
50
100
150
200
250
300
350
400
1-Aug
2-Aug
3-Aug
4-Aug
5-Aug
6-Aug
7-Aug
8-Aug
9-Aug
10-Aug
11-Aug
12-Aug
13-Aug
14-Aug
15-Aug
16-Aug
17-Aug
18-Aug
19-Aug
20-Aug
21-Aug
22-Aug
23-Aug
24-Aug
25-Aug
26-Aug
27-Aug
28-Aug
29-Aug
30-Aug
31-Aug
Production
Vendor Defect
Process Defect
1-
Aug
2-
Aug
3-
Aug
4-
Aug
5-
Aug
6-
Aug
7-
Aug
8-
Aug
9-
Aug
10-
Aug
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Aug
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Aug
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Aug
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Aug
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Aug
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Aug
28-
Aug
29-
Aug
30-
Aug
31-
Aug
Production 0 0 0 0 0 0 0 0 210 0 0 0 0 0 0 150 125 205 216 0 0 0 360 269 130 120 325 0 100 200 0
Vendor
Defect0 0 0 0 0 0 0 0 7 0 0 0 0 0 0 7 7 8 7 0 0 0 23 8 3 4 10 0 1 6 0
Process
Defect0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 4 6 0 0 0 2 0 3 3 4 0 0 4 0
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ADVANTEC COILS PVT LTD,
NALAGARH
ODU Improvements for the Month of Aug 2011
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OEM-ACPL 1
ODU Defect Trend Analysis
&
Actions Taken For Improvement inAug.2011
ODU Improvements for the Month of Aug 2011
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Total Production At ACPL :0
Total Rejection At ACPL : 0
ODU Improvements for the Month of Aug 2011
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0
5000
10000
15000
20000
JAN FEB MARCHAPRIL MAY June July Aug Sept Oct Nov Dec Jan-11 Feb-11 Mar-11 Apr-11 May-11Jun-11 Jul-11 Aug-11
13045
19117 19644 19602 19627
3010 1228
0 328
3642
55374602
2152
56895018
89229629
3024
8000
PRODUCTION
J AN F EB M ARCH APRI L M AY J u n e J u l y Au g Se p t Oc t No v De c J a n-1 1 F eb -1 1 M a r-1 1 Ap r-1 1 M a y -1 1 J u n-1 1 J u l -1 1 Au g -1 1
Production Comparison
ODU Improvements for the Month of Aug 2011
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ODU Improvements for the Month of Aug 2011
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FIGURES (ACPL)
Total Defect Qty. 0
T-Defect % 0
Vendor Defect Qty 0
V-Defect % 0
Process Defect Qty 0
P-Defect % 0
USED QTY 0
ODU Improvements for the Month of Aug 2011
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OQC/ ELT PPM Vs PRODUCTION
Total Production 0 Total OQC Defect - 0 OQC/ELT PPM -00
ODU Improvements for the Month of Aug 2011
0
400
800
1200
1600
2000
0
0
0
0
0
1
1
1
1
1
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
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Total Production : 0 Total Process Defect :0 Process Defect PPM: 0
Total Part Defective : 0 Part Defective PPM : 0
PART PPM Vs PROCESS PPM
ODU Improvements for the Month of Aug 2011
0
20000
40000
60000
80000
100000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
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OEM-ACPL 2
WRAC Defect Trend Analysis
&
Actions Taken For Improvement in
Aug2011
WAC Improvements for the Month of Aug 2011
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PRODUCTION COMAPRISON
WAC Improvements for the Month of Aug 2011
WAC I t f th M th f A 2011
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OQC/ ELT PPM Vs PRODUCTION
Total Production 260 Total OQC Defect -0 OQC/ELT PPM 0
WAC Improvements for the Month of Aug 2011
0
400
800
1200
1600
2000
0
20
40
60
80
100
120
140
160
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
WAC I t f th M th f A 2011
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Total Production : 260 Total Process Defect : 5 Process Defect PPM:19,231
Total Part Defective :3 Part Defective PPM : 11,538
PART PPM Vs PROCESS PPM
WAC Improvements for the Month of Aug 2011
0
20000
40000
60000
80000
100000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
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