atys bypass single line & double line - socomec.com · product technical guide 3 general...

PRODUCT TECHNICAL GUIDE

ATyS Bypass Single Line & Double Linefrom 40 to 3200 A

2 Product technical guide

Ensures availability of the electricalpower supply under all circumstances

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Reliable solution

Safe solution

Integrated solution

• Complete ATS redundancy. • Optimised MTTR. • Inspection, test & maintenance simplified.

• Intuitive and secured operation. • High electrical operation. • Original manufacturing (Made in France).

• Complete solutions or loose components. • New installation & retrofit. • Remote control capabilities.

3Product technical guide

General presentation

Applications Tertiary sector / Critical building / Building

• High-rise & public buildings (security equipments, alarm systems, smoke extraction systems, fire pumps, air compressors, sprinkler systems, lifts…) • Hospitals (surgery, intensive care, hospitalisation…). • It rooms (data centre, banks, insurances, web sites hosting…). • Shopping centers.

Infrastructure

• Airports (navigation, track signs…). • Commercial and military navy (dock connection, embedded supplies). • Highways / motorways (tunnels, tolls…). • Railways (rail signs) / subways • Telecom (self-sufficient power supply).

SOCOMEC, your best asset

European manufacturing group• Created in 1922.• A workforce of almost 3000.• Located on all five continents.

A culture of independence• Family shareholding.• Control of the decision-making process.• Respect of human values.

The spirit of innovation• Almost 10 % of turnover is invested

in R&D.

A flexible manufacturing structure• Competitive production sites.• Lean Management.• Lead times, quality and cost

guaranteed.

The vision of a specialist• Expertise in core technologies.• Product adaptations as per customer

requirements.

A focus on service• Advice, technical assistance

and call-out, training.• Teams located across the globe.


Transfer Switch EquipmentsIntroduction

The Transfer Switch Equipment (TSE) is applied to any application requiring switching operations from one power circuit to another.The transfer concept is mainly applied for two sources which require transfers, one considered as a main / normal supply and the other one as a backup/emergency source.The expression “normal / emergency” is used to name this function.The ATyS switching range has been designed, tested and proven according to the international standard IEC 60947-6-1.

Hence, SOCOMEC ATyS guarantees a high quality product which meets all requirements of an Automatic Transfer Switch Equipment (ATSE).

Applications & ATSE solutions

• Automatic Transfer Switch Equipments (TSE) realise a changeover between main & emergency / backup sources in order to ensure Power supply quality & continuity for economic and / or (people / equipments) safety raisons. The most useful transfer application concerns installations requiring switching to another power supply in case of loss of a main’s network.

ATyS p M range from 40 to 160 A (4 poles)

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bATyS p range from 125 to 3200 A (3 & 4 poles)

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Mains / Genset (Standard)

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Mains / Mains (Standard)

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• An ATSE can also be used to ensure power supply self-sufficiency in case of isolated site like telecom relay.

ATyS M range from 40 to 160 A (4 poles)

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ATyS range from 125 to 3200 A (3 & 4 poles)

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Genset / Genset (on request)

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atGeneral presentation

IEC 60947-6-1Edition 2.1 2013-12

®


General presentation

Bypass Switch EquipmentsThe ATyS Bypass function is a solution which allows on normal / emergency changeover installation to isolate the Automatic Transfer Switch Equipment (ATSE) during the maintenance periods, & keeps the supply available for the installation.So the ATSE, which is subject to high number of operations and risks of damages (lightning, high voltage fluctuation) due to the permanent connection to the mains, can be controlled or replaced without any threat for the operator and without affecting the continuity of the supply.

SOCOMEC ATyS Bypass are available in 2 versions:

Bypass Single Line

Bypass Single Line (BPSL) consists of two elements, an Automatic Transfer Switch & a one-way bypass isolation switch.

Bypass Double Line

Bypass Double Line (BPDL) consists of two elements, an Automatic Transfer Switch & a two-way bypass isolation switch.

Manual TransferSwitch

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Automatic TransferSwitch

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Voltage Sensing

ATyS Bypass


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Voltage Sensing

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Normal position

The load is supplied by source 1 or source 2 through the ATSE.

Typical functioning


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Bypass position

The ATSE is Bypassed, the load is supplied by source 1 or source 2 through the MTSE.


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No Blackout

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Voltage Sensing

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Test position

The load is not supplied by the ATSE but through the MTSE, the Automatic transfer switch can be tested without any perturbation on the load.


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Technical presentation

Standard featuresIntroduction

SOCOMEC proposes a complete enclosed ATyS Bypass range from 40 to 3200 A (4 poles in standard & 3 poles on request).The ATyS Bypass system consists of two elements:

An Automatic Transfer Switch Equipment (ATSE) (with built-in microprocessor controller):

• 1 ATyS or 1 ATyS M depending on the rating.

A Manual bypass isolation switch:

• One-way / Single line: - 1 Load Break Switch (LBS): SIRCO (M) 8 poles- 1 Manual Transfer Switch (MTSE): SIRCOVER

• Two-way / Double Line: - 1 Load Break Switch (LBS): SIRCO 8 poles- 2 Manual Transfer Switch (MTSE): SIRCOVER.

SOCOMEC products are Made in France & the complete system is assembled in France.

All these features concern SOCOMEC LBS, MTSE & ATSE.

• Inherently double throw switch for low voltage applications. • Secured disconnection integrated for load isolation, thanks to a double switching technology per pole with fully visualized breaking.

• High number of operations according to IEC 60947-3/ 60947-6-1. • On load Making & Breaking capacity. • Constant pressure on the contacts not affected by voltage variations, vibrations or repulsive force during short-circuits.

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SOCOMEC sliding contacts Contactors & circuit breakers

• Integrated mechanical interlocking system. • Silver platted & self cleaning contacts > maintenance free, no inspection & replacement needed.

• High dynamic short circuit withstand (result after 10 short-circuits).

• Synchronised neutral closing The neutral contact is fitted on the same moving contact bar > Ensure neutral referencing & avoid surges. Like the most famous switches builder, it’s the SOCOMEC answer for neutral overlapping.

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It’s an alternative solution of make before break and break before make for neutral needs.

• Neutral is fully rated in comparison with phases. • Open transition: In order to avoid inrush currents in case of motor load.

Switching

With: • A large range [40 A / 3200 A]. • A high voltage range. • A high frequency range [45 Hz / 65 Hz].

Power supply from: • P-N 160 VAC to 305 VAC (40 to 125 A). • P-N 166 VAC to 332 VAC (160 to 3200 A).

General electrical characteristics

SOCOMEC ATS/BPS offer a solution for all types of installations and loads.

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Automatic Transfer Switch

Mechanical parts

• Integrated mechanical and electrical interlocking system.

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• The electric mechanism is a single operator momentarily energized. • Making & breaking speeds are independent of the operating mode (manual & motorised). • Stable positions not affected by voltage fluctuations & vibrations. • Product not powered in stable positions. Operator is a momentarily energized mechanism > no consumption & extended operating life.

• Operating mode selector (AUT / MAN) with interlocking.

Open the front cover to activate manual mode

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Handle housing not possible in Auto mode to secure manual operation. • Emergency manual operation facilities with a single handle.

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• Built-in mechanical padlocking system in manual mode in 0 position (3 positions on request).

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Automatic & Manual modes are disabled and not possible in padlocked mode. • Easy maintenance.Motor & control relay can be replaced on load = no power loss!During maintenance operations, changeover is always possible manually.

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Microprocessor controller part

Embedded controller for Mains / Mains & Mains / Genset applicationsThe controller is provided by a single built-in microprocessor completely integrated to the ATSE. The controller is self-supplied by the mains and backup sources.Two models according to the ratings:

ATyS p front face

User-Friendly interface

Facilities on the 2 versions: • Configuration (Password protection to control the access):- Installation parameters configuration.- Independent over/under voltage and over/under frequency

thresholds ±20% of nominal values & hysteresis.- Phase rotation and unbalance control.- Adjustable timers. • Visualisation:- Voltage measurements on the 2 sources (according to the network type).- Frequency measurements on the 2 sources.- Timers settings & countdowns.- Number of cycles & last events.- Remote reporting by digital outputs (dry contacts).

• Exploitation (Password protection to control the access):- Changeover cycle automatic management.- Tests on load & tests off load facilities.- Remote control by digital inputs.

• LED indicator light:- Power On.- Sources availability.- Changeover positions.- “MAN / AUT” modes.- Test & control operations.

All these facilities are also accessible with the serial link RS485 through a Slave JBUS/MODBUS protocol.

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Measurements

Measurements are true RMS type for the 2 sources.Voltage is accurate to 1% on the complete operating temperature range [-20°C > + 70°C].

The frequency is accurate to 0.1% on the complete operating temperature range [-20°C > + 70°C].These measurements are continuously monitored.

Thresholds & hysteresis

Functions Sources Phases controlled Default value Range

Over voltage (dropout / trip)

1 & 2 (N & E)

3 Ph3 Ph + N

2 Ph2 Ph + N1 Ph + N

(Following network type definition)

115% 102 to 130%

Over voltage hysteresis (pickup / reset) 110% 101 to 129%

Under voltage (dropout / trip) 85% 60 to 98%

Under voltage hysteresis (pickup / reset) 95% 60 to 99%

Over frequency (dropout / trip) 105% 101 to 130%

Over frequency hysteresis (pickup / reset) 103% 100.5 to 129%

Under frequency (dropout / trip) 95% 60 to 99%

Under frequency hysteresis (pickup / reset) 97% 61 to 99,5%

• Nominal Voltage can be set from 180 VAC to 480 VAC in 1 V increment.

• Nominal Frequency can be select between 50 Hz and 60 Hz. • Voltage thresholds & hysteresis can be set in 1% increment.

• Frequency threshold & hysteresis can be set in 0.5% increment. • The controller also realizes phase rotation sensing on the 2 sources according to the configuration in case of 3 phases network.

Automatic Transfer Switch (continued)



Integrated connection RJ45 for remote control interface (D20)The remote control interface is integrated in the SOCOMEC ATS Bypass offer.

Serial communication port RS485 with Slave JBUS/MODUS protocolThis communication link allow configuration, visualisation & remote control up to 1200 meters.

Remote control (digital input)

ATyS p M:

• 3 configurable inputs (self powered) for the following functions: - Inhibition mode,- Test on load & test off load,- Manual retransfer to inhibit the automatic retransfer,- Changeover position control for the 3 positions,- Network priority,- Load shedding.- …

ATyS p:

• 6 configurable inputs (self powered) and up to 8 inputs with optional modules (2 per module) for the following functions:- Inhibition mode,- Test on load & test off load,- Manual retransfer to inhibit the automatic retransfer,- Changeover position control for the 3 positions,- Network priority,- Load shedding.- …

• Up to 4 inputs for optional modules (2 per module) for the following functions:- Manual retransfer to inhibit the automatic retransfer,

- Network priority,- External sources fault (2),- Override Source 2 availability.

Remote reporting (digital output) for BMS system:

ATyS p M:

Auxiliary contacts (NO/NC for the 3 positions) (5 A AC1 250 VAC). • 2 configurable outputs (0.5 A AC1 250A) for the following functions:- Sources availabilities,- Sources on load,- Load shedding order,- Product availability (Auto mode + no fault + power supply).- …

• 1 bi-stable output for Genset start order (0.5 A AC1 250 A).

ATyS p:

Auxiliary contacts (NO/NC for the 2 positions) (5 A AC1 250 VAC). • 1 fixed outputs (0.5 A AC1 250 A) for the following functions:- Watchdog relay.

• Up to 8 outputs for optional modules (2 per module) (0.5 A AC1 250 A) for the following functions:- Sources availabilities,- Sources on load,- Load shedding order,- Product availability (Auto mode + no fault + power supply).

Timers & Automatic cycle

Source failure

Automatic mode (AUT)

End “t” source 1 failure

Source availability

Generator stop(1)

Source availability

End “t” source 2 availability

End “t” stop to position 0End “t” source 1 availability

End “t” stop to position 0

End “t” cool down timer before generator

2

1

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Switch to position 0

Switch to position II

Switch to position I

Switch to position 0

Generator start(1)

Source 1 : priority power sourceSource 2 : backup power source “t” : timer

Example (generator application):

(1) Only for mains/genset applications.

Timers Designations

ATyS p M ATyS p

Names Def. Values Ranges Names Def. values Ranges

T1 Source 1 failure timer 1FT 3s (0 to 60s) 1FT 3s (0 to 60s)

T2 Delay To Transfer on source 2 (only for genset) 2AT 5s (0 to 60s) 2AT 5s (0 to 3600s)

T3 0 position stway before transfer “failure” 0DT 3s (0 to 20s) 0DT 3s (0 to 20s)

T4 Source 1 return timer before retransfer 1RT 180s (0 to 3600s) 1RT 180s (0 to 3600s)

T5 0 position stay before transfer “return” 0DT 3s (0 to 20s) 0DT 3s (0 to 20s)

T6 Cool down timer before generator set shutdown 2CT 180s (0 to 600s) 2CT 180s (0 to 600s)

Load shedding timer LST 4s (0 to 60s) LST 4s (0 to 60s)

All time delays are adjustable in 1sec increment for timers based on seconds and in 0.1 min for timers based on minutes.

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Automatic Transfer Switch (continued)



Bypass Isolation Switch

The SOCOMEC ATyS Bypass solutions are Open Transition Automatic Transfer Equipment which allow to changeover & to bypass the load to either sources and permit complete isolation and test of the ATS.

ATyS Bypass Single Line ATyS Bypass Double Line

• Power connections removalAll the power connections on the ATS can be easily removed with standard tools.

• Easy replacement of ATS (from 250 to 3200 A)Allows to change the ATS product in full security, in a minimum time and allows an easiest product handling.

• Protective ScreenEven while the panel door is open, the screen protection will ensure a total protection against direct contacts. All parts under voltage are individually protected by protective screens.

• Bus bar identificationAllows clear identification of the different phases in order to avoid connection mistakes. A bus bar code colour ensures the coherence with the indicator light on the mimic diagram.

No critical position can be reached by the operator! Safe Utilisation

• ATS modeIn the automatic mode, the bypass products are out of power so that they will not carry fault currents.All the changeover functionalities are ensured by the ATS.

• Bypass modeThey are done manually with 2 handles for SL and 3 handles for DL without any key to interlock.- One handle (Q1) to choose between ATS mode & bypass mode.

This handle allow on bypass mode to isolate the ATS from load power conductors.

- One handle (Q2) to select the sources during bypass mode (only with DL version).

- One handle (Q3) to isolate the ATS from all sources and to realise some tests after maintenance.

• Three possible operating modes: - Normal (ATS),- Bypass (on mains or emergency),- Test.

General features for Single Line (SL) & Double Line (DL) Bypass:


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Cables entries

• Steel enclosure (up to 400 A)In the standard solution with steel enclosure, the incoming cables from sources and the outgoing cables to the load arrive are connected to the bottom side of the enclosure.

• Steel cabinet (from 630 A)In the standard solution with steel cabinet, the incoming cables from sources are connected to the bottom side of the cabinet. The outgoing cables to the load can be connected to top or bottom sides. In option, a cabinet extension is available to allow incoming cables connection from the top of the cabinet.

Mimic diagram

Allows the customer to have a full vision of the ATyS Bypass status:- Availability of each source phase,- Normal and bypass positions,- Voltage & frequency measurements.

The mimic diagram consists in 16 LED indicating lights (16 mm industrial grade in option).

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Bypass Isolation Switch (continued)


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Components presentation & sizing (continued)

Switching equipments

Functions Qties 40 to 100 A 125 & 160 A 250 to 3200 A

ATSAutomatic Transfer Switch 1

ATyS p M ATyS p M ATyS p

LBSLoad Break Switch 1

SIRCO M 8 P SIRCO VM 8 P SIRCO 8 P

MTSManual Transfer Switch 1 / 2(1)

SIRCO M SIRCO VM1 SIRCOVER

HMIHuman Machine Interface 1

Mimic Diagram + D20 Mimic Diagram + D20 Mimic Diagram + D20

Enclosure Dimensions

Ratings (A) Dimensions H x W x D (mm) Type IP Cables entry In / Out

40 … 80 800 x 800 x 300 Steel Enclosure Std: IP41 B / B


160 1000 x 800 x 400 Steel Enclosure Std: IP41 B / B


630 1600 x 1200 x 600 Steel Cabinet Std: IP41 B / B

800 … 1000 1800 x 1600 x 800 Steel Cabinet Std: IP41 B / B

1250 … 3200 2360 x 2000 x 1000 Steel Cabinet Std: IP41 B / B or T / T in option

References

Type5: Single line6: Double line

178 6 4 063 Rating004: 40 A006: 63 A008: 80 A010: 100 A012: 125 A016: 160 A025: 250 A040: 400 A

063: 630 A080: 800 A100: 1000 A125: 1250 A160: 1600 A200: 2000 A250: 2500 A320: 3200 A

Number of poles4: 4 poles

Product178: ATyS Bypass

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*for double line version



Documentation & support provided

• Electrical drawings. • Mechanicals drawings. • ATS manual instruction & troubleshooting guide. • Certificate of compliance with the standards. • Tests report. • Product selection & definition according to the total load rated and environmental conditions.

Codes & Standards

The products meet the applicable European directive and they are marked:

SOCOMEC ATyS Bypass and their components are compliant withapplicable international directives IEC:

Low-voltage switchgear and controlgear assemblies:

• IEC 61439-1: General rules. • IEC 61439-2: Power switchgear and controlgear assemblies.

LOVAG /ASEFA Third-party-certified in accordance with IEC 61439:

Low-voltage switchgear and controlgear:

• IEC 60947-1: General rules. • IEC 60947-3: Switches, Disconnectors, switch-disconnectors and fuse-combination units

• IEC 60947-6-1: Multiple function equipment transfer switching equipment

Electromagnetic Compatibility (EMC):

• Emission general standard. • EN 55022: Conducted emission. • EN 55022: Radiated emission.

Immunity general standard:

Description Std (IEC) Requirement (crireria)

Conducted CISPR 11 Class B

Radiated CISPR 11 Class B

ESD contact 61000-4-2 4 kV (B)

ESD air 61000-4-2 8 kV (B)

Electromagnetic field 61000-4-3 10 V/m (A)

RF Conducted 61000-4-6 10 V (A)

Burst 61000-4-4 2 kV (A) power 1 kV (A) control

Surge differential 61000-4-5 1 kV (A)

Others international directives:

• NBN EN 60947-3 • BS EN 60947-3 • GB 14048-3 • NBN EN 60947-6-1 • BS EN 60947-6-1 • GB 14048-11 • VDE 0660-107



Optional & additional features (continued)

Power measurements

In option, SOCOMEC ATyS Bypass can be equiped with measurement devices to allow power management.

DIRIS A10 DIRIS A20 DIRIS A40 / A41 DIRIS A60Requirements

Feeder measurement & control • • • •

Energy breakdown & allocation • • • •

Load analysis & management • •

Event monitoring • •

Detection & storage of network perturbations •

Form factor 4 modules panel mounted 96x96 panel mounted 96x96 panel mounted 96x96

MeasurementCurrents, voltages, frequency, active, reactive and apparent power, power factor • • • •

Predictive power • •

Voltage/current unbalance; Tangent •

Temperature(s) • 1 … 4 option 1…4 option

Average currents, voltages and frequency • •

Average power • •

Energy managementEnergy meters (cl. 0.5s IEC 62053-22; cl. 2 IEC 62053-22) • • • •

Pulse meter 1* 2 … 6 option 2 … 6 option

Load curves • •

Quality analysis and event detectionTHD 3U, 3V, 3I/In level 51 level 51 level 63 level 63

Individual harmonics 3V, 3U, 3I/In (level 63) • •

Sag, swell and outages, overcurrent •

RMS 1/2 period curve backup •

Alarm output 1* 1* option 2 … 6 option 2 … 6 option

Measurement and event historyLoad curves in option •

Events & Alarms -/• •/•

Maximum average power kW kW • •

Maximum average currents • • • •* 1 configurable

Remote ATyS Bypass management

In standard, a serial communication port RS485 with slave JBUS / MODUS protocol is provided with a free monitoring software (ATyS Vision software can be downloaded on the SOCOMEC WEB site).In order to extend communication facilities, an optional module can be integrated in the ATyS Bypass to allow communication through Ethernet for the following functions: • Alarm management. • Data logging. • Remote control. • Visualisation via embedded website. • …

Alarm management

Data logging

Remotecontrol

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Optional & additional features (continued)



Environment

The complete product meets the following environmental requirements :

IP-rating:

In standard, the system is IP41, Other IP (on request).

Operation:

• Temperature:[-20°C to + 70°C] : Above +40°C a de-rating has to be respected for the power circuit.

• Hygrometry:- 80% humidity without condensation at 55°C.- 95% humidity with condensation at 40°C.

• Altitude:- Maximum altitude without de-rating = 2000 m.

Storage:

• Temperature: [-20°C to + 70°C]. • Period: Maximum 1 year (without supply of the ATS).

Optional & additional features

Extension cabinet

From 1200 to 3200 A, in standard, the cables entry are at the bottom for the sources and at the bottom or on the top for the load. In order to allow sources cables entry on the top, we can provide an extension cabinet.

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Tinned bus bar

In standard, the enclosure in realise with virgin copper. On request, it is possible to provide a tinned Busbar for aggressive environment.

Lightning protection

In order to ensure the ATyS Bypass protection and availability, SOCOMEC proposes in option some lightning protection devices.

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T : TelesignallingDP : Protection device(fuses)

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www.socomec.com

hEAd offICE

SOCOMEC GROUPSAS SOCOMEC capital 10 686 000 € R.C.S. Strasbourg B 548 500 149 B.P. 60010 - 1, rue de Westhouse F-67235 Benfeld Cedex - FRANCE Tel. +33 3 88 57 41 41 Fax +33 3 88 74 08 00 [email protected]

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YoUR dISTRIBUToR / PARTNER

IN ASIA PACIfIC

AUSTRALIACritical Power / Power Control & SafetyTel. +61 2 9325 3900 Fax +61 2 9888 9544 [email protected]

CHINACritical Power / Power Control & Safety / Energy EfficiencyTel. +86 21 52 98 95 55 Fax +86 21 62 28 34 68 [email protected]

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SINGAPORE Critical Power / Power Control & Safety / Energy EfficiencyTel.+65 6506 7600 Fax +65 64 58 7377 [email protected]

THAILANDCritical PowerTel. +66 2 941 1644 7 Fax +66 2 941 1650 [email protected]

IN MIddlE EAST

UNITED ARAB EMIRATESCritical Power / Power Control & Safety / Energy EfficiencyTel. +971 4 29 98 441 Fax +971 4 29 98 449 [email protected]

IN AMERICA

USA, CANADA & MEXICOPower Control & Safety / Energy EfficiencyTel. +1 617 245 0447 Fax +1 617 245 0437 [email protected]

oThER CoUNTRIES

NORTH AFRICAAlgeria / Morocco / [email protected]

AFRICAOther [email protected]

SOUTH EUROPECyprus / Greece / Israel / [email protected]

SOUTH AMERICATel. +34 93 540 75 75 [email protected]

MORE DETAILSwww.socomec.com/worldwide

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