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Atlantic Treatment Plant Combined Heat and Power (CHP) February 1, 2017

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Page 1: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant

Combined Heat and Power (CHP)

February 1, 2017

Page 2: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Rick Raike

Chief of Electrical and Energy Management

Presenter

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Page 3: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

This presentation will provide a brief discussion of the CHP in the following areas:

• Provide an overview of the CHP system

• Discuss what the CHP does for HRSD

• Discuss what the CHP does for the environment

• Investigate some of the challenges with implementation

• Investigate some of the ongoing challenges

• Discuss a forward path with the CHP

Outline

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Page 4: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

HRSD is a regional wastewater treatment

agency that serves 17 counties and cities.

What Is HRSD?

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Page 5: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

We clean the wastewater that is created to

protect public health and the waters of

Hampton Roads.

What Do We Do?

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Page 6: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Why Do We Do It? For Everybody!

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Page 7: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Where Do We Do It?

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The Atlantic Treatment Plant in southeast

Virginia that can treat up to 54 million gallons

of wastewater every day.

Page 8: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Where Do We Do It?

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The Atlantic Treatment Plant in southeast

Virginia that can treat up to 54 million gallons

of wastewater every day.

Location of

Two Cummins,

1100 kilo-watt

methane engine

driven generators

Page 9: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant CHP – Project Information

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The Atlantic Treatment Plant

produces enough methane to

power one 1100 kW, methane

engine driven generator.

A second generator is

alternatively run to allow

engine maintenance and to

maintain lower demand costs.

Cost of project $9.1 Million

-$1.2 million grant,

-$1.8 million low interest loan

-Green energy

Gas consumption 180 SCFM

kWhrs produced 7,200,000

Environmental Benefits:

Remove Methane, Sulfur, CO2

Page 10: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant CHP

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Page 11: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant CHP

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Page 12: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant CHP – Cummins Engine Generators

Page 13: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant CHP – Cummins Engine Generators

Page 14: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic CHP - Heat Recovery

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Page 15: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic CHP - Methane Engine Radiator

Page 16: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant CHP – Control Skid

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Page 18: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Control Schematic

Page 19: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant CHP - Component Parts

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Page 20: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

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Iron

Sponge

Bio-

Scrubber

Iron

Sponge

Page 21: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

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Particulate

Filters Compressors Heat

Exchanger

Glycol Chiller

System (behind)

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Siloxane Absorption

Final

filter

Page 23: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Clean, Conditioned Methane Headed to Engine Generators

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Page 24: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

Atlantic Treatment Plant CHP – Control Skid

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Page 25: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

• Stabilize the system – Find the optimum operation

– Peak shave vs base load

• Meet regulations, NOx, CO

• MTBO, 15,000 hours – Oil changes, spark plugs, head replacement

• Maintaining Gas efficiency, 600 BTU at 60%

• Injecting Fertilizer

• Metering

• Engines shutting down

Challenges

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Page 26: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

• Good to implement this project

• Overcoming the electrical and mechanical

challenges

• Currently meeting the regulatory challenges

• Right thing to do for the environment

• Starting to look at renewable energy credits

• Look at the other benefits

Summary

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Page 28: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

• FOG

• Thermal Hydrolysis Process (THP) will use a process to pulverize the solids and give HRSD an energy neutral opportunity to provide: – Additional digester capacity and additional gas

– Class A solids

Opportunities –

Other plants can efficiently dispose of their solids

……allowing us to:

– Run two or three methane gas engine generators

Future Opportunities

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Page 29: Atlantic Treatment Plant Combined Heat and Power (CHP ...aee-seva.org/wp-content/uploads/2017/04/170201-Atlantic-CHP-to-A… · Atlantic Treatment Plant CHP – Project Information

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The CHP’s are an opportunity

that allows HRSD to convert

waste into fertilizer and power.