asset management orbital 002
TRANSCRIPT
HSEQ Consultants
Asset Management
De Brauwweg 24-30
3125 AE Schiedam
The Netherlands
Tel.: +31(0)10 4379089
Fax : +31(0)10 4154966
Mob: +31(0)6 51203449
E-mail: [email protected]
Internet: www.orbin.nl
HSEQ Consultants
RELIABILITY, AVAILABILITY &
MAINTAINABILITYRAM
HSEQ Consultants
Reliability
Availability
Maintainability
Safety Case
PED
MD
RAM
HSE
ATEX
RBI
RCM
IPF
PSI
Operational Excellence
HSEQ Consultants
Production Optimization
Costs
optimum
Availabilty
Total costs
Investment costs
Production loss
HSEQ Consultants
RISK BASED INSPECTION
RBI
HSEQ Consultants• Risk Based Inspection is an optimisation
process of the risks covered by inspection activities.• RBI is a general method that can be applied to any installation and structure. • Risk is classically defined by its probability of occurrence and by the consequences of its effects.• Within RBI approach, the interest relies on the assessment of the inspection effort in reducing/maintaining the risk level.
RBI Definition
HSEQ ConsultantsRISK MATRIX ON PLANT LEVEL RISK MATRIX ON SYSTEM LEVEL
RBI Output
HSEQ Consultants
RELIABILITY CENTERED
MAINTAINCERCM
HSEQ Consultants
LEGISLATION
IN-HOUSEEXPERTISE
COMPANYSTANDARDS
MANUFACT& VENDOR
RECOMMEND
MAINTENANCE SYSTEMSBASED ON
EXPERIENCE ANDHISTORICAL PRACTICES
Traditional Approach
HSEQ Consultants
Client req’s Legislation
MaintenanceUtilization
ReplacementExtension
Strategicmanagement
Tacticalmanagement
Operational management
Strategy
Objectives
RCM Management
HSEQ Consultants
• RCM TACKLES THE UNDERLYING MAJOR LIFECYCLE COST ITEMS
LabourMaterials
OverheadsVisible Costs
Hidden Losses
Poor Teamwork and Communicationbetween Functional Groups
Wasted Time and Resourcethrough Inefficient Processes
Poor Plant Reliabilityand Performance
Easily Measured
Limited Profit Potential
Not Generally Measured
High Profit Potential
HSEQ Consultants
Evaluate importance of bottom level functions
Plan and develop the level of analysis
THEN
Evaluate loss of function and probability of occurring
HSEQ Consultants
RAM Approach
•P&IDs•PEFS, UEFS•Cause & Effects•Operating Guides•Vendor Information•Availbiltiy / Cost / Resource Targets
•Unit costs for materials•Unit costs for services
Functions
SIMULATIONSOFTWARESIMULATIONSOFTWARE
Element maintenance
resource sheet
Element maintenanceresource sheet
Man-hour Estimate•Man-hours•Downtime•Spare Requirements•Other costs
Data for Reliability•Failure Rate•Remaining Capacity
FMEAFailure Modes
DemandDemand
downtime
manpowersparesother costs
man-hourscosts
systemeffectiveness
personnelrequirements
costsavailability MRP including maintenace schedulesand task descriptions
Reliability
Block Diagram
ReliabilityBlock Diagram
Plant SpecificInformation
•P&IDs•PEFS, UEFS•Cause & Effects•Operating Guides•Vendor Information•Availbiltiy / Cost / Resource Targets
•Unit costs for materials•Unit costs for services
Functions
SIMULATIONSOFTWARESIMULATIONSOFTWARE
Element maintenance
resource sheet
Element maintenanceresource sheet
Man-hour Estimate•Man-hours•Downtime•Spare Requirements•Other costs
Data for Reliability•Failure Rate•Remaining Capacity
FMEAFailure Modes
DemandDemand
downtime
manpowersparesother costs
man-hourscosts
systemeffectiveness
personnelrequirements
costsavailability MRP including maintenace schedulesand task descriptions
Reliability
Block Diagram
ReliabilityBlock Diagram
Plant SpecificInformation
HSEQ Consultants
PRODUCTION
Criticality Assessment
RCM
High Low
Functional Analysis
StructuredReview
FMEA
Medium
MAINTENANCE
HSEQ Consultants
RCM
RAM
RBI
FMECA
Preventive
Corrective
Periodic
Conditional
Utilization
Incentive I & M Contract
HSEQ Consultants
RBI/RCM References
• Probabilistic Corrosion Analyses Flowlines NAM • RBI/RCM Offshore Platforms NAM• Site Inspection BP Refinery• RCM program Elf Petroland• Feasibility study implementation RBI TRN• RBI inspection plan BP onshore gas facilities• RBI/RCM Q4-C Platform Wintershall