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Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
1 Collar Opening Collar Opening and Collar Quality
Breathing Problems & Asthma
Fluff (Mask are not used by the workers) R 5 2 10
Mod
erat
e Ri
sk
(a) Ensure that masks are provided to the workers.
(b) Workers Awareness & Training to use mask.
(c) Safety signs to be displayed regarding to wear masks.
2 2 4
Low
Risk
Human Injury Handling heavy load, repetitive motion and awkward posture
NR 5 2 10
Mod
erat
e Ri
sk
(a) All manual handling of items other than small items and equipment (not exceeding the limit of 23 kg) are not to be carried out unless deemed to be safe to lift or move.
(b) Provide training to workers for correct lifting procedure and to avoid excess repetitive movements
(c) Use trolley for carrying of heavy load
2 2 4
Low
Risk
Human Injury(Lower Legs or Back Pain)
Awkward posture(Continuously standing or sitting)
R 5 3 15
High
Risk
(a) Proper stool or chairs are provided to the standing workers and also rubber mats are provided.
(b) Stools or chairs with proper back rest are provided to the sitting workers and also footrest is provided.
1 3 3
Low
Risk
2 Knitting Dying Coordination-KDC
Lot Making Human Injury: Eye damage or finger cut
Eye and Finger guard is not used by the worker
R 5 3 15
High
Risk
(a) Suitable eye and finger guards are installed on the machines
(b) Safety Signs must be displayed and educate the workers
1 3 3
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 1 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Breathing Problems & Asthma
Fluff produced during fabric handling R 5 2 10
Mod
erat
e Ri
sk
(a) Redesign ventilation system to improve circulation of air
(b) Masks are provided to the workers.(c) Workers Awareness & Training to use
mask.(d) Safety signs to be displayed regarding to
wear masks.
2 2 4
Low
Risk
Human Injury
Handling (lifting, moving, etc.) heavy items, repetitive motion and awkward material handling posture R 5 2 10
Mod
erat
e Ri
sk
(a) All manual handling of items other than small items and equipment (not exceeding the limit of 23 kg) are not to be carried out unless deemed to be safe to lift or move.
(b) Provide training to workers for correct lifting procedure and to avoid excess repetitive movements
(c) Use trolley for carrying of heavy load
1 2 2
Low
Risk
Trip or FallFalling of material from height, tripping over obstructions etc.
NR 2 3 6
Mod
erat
e Ri
sk
(a) All flooring, mats and carpets are to be inspected on a regular basis and any damage reported to responsible person immediately.
(b) All floors and fairways are kept to be cleared of clutter, materials, tooling and belongings all the times.
(c) Suitable and maintained actions are taken to gain access to height, chairs and desks must not be used instead of safe ladders under any circumstances.
(d) Height work permit must be issued prior to work at height and work is done by only the trained personnel
(e) Always use safety harness when working at height
1 3 3
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 2 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Hearing Impairment High noise of lot inverting machine R 5 2 10
Mod
erat
e Ri
sk
(a) Noise level can be reduced effectively by replacement of noisy and rattling parts, providing better cushioning, check the vibrations, proper oiling and greasing to ensure smooth running and using effective silencers etc.
(b) Noise monitoring be carried out to meet NEQS requirements
(c) Ear plugs / Ear Muffs to be provided to the workers
(d) Area to be segregated and put relevant safety signs
2 2 4
Low
Risk
3 Cutting and Fusing
Fabric Cutting Human Injury: Finger or Hand cut
Negligence , Safety equipment (gloves) are not used and lack of supervision
R 2 3 6
Mod
erat
e Ri
sk
(a) Provide mesh gloves to worker(b) Suitable machine cutter guards are
properly installed(c) Safety Signs must be displayed and
educate the workers.
1 3 3
Low
Risk
Cutting Lungs problems and illness to workers
Fabric fluff and Poor ventilation R 5 2 10
Mod
erat
e Ri
sk
(a) Redesign ventilation system to improve circulation of air
(b) Masks are provided to the workers.(c) Workers Awareness & Training to use
mask.(d) Safety signs to be displayed regarding to
wear masks.
5 1 5
Low
Risk
CuttingSlip, Trip, Fall
Blocked fairways and narrow space between the working tables, broken floor tiles cause of trip and unclean and untidy area
R 5 2 10
Mod
erat
e Ri
sk
(a) Fairways are kept to be cleaned from all type of material, tools and equipment.
(b) Proper cleaning is to done and maintenance of the floor is carried out
(c) Safety signs are displayed on or near the slippery and narrow spaces.
(d) Material, tools and equipment placed above from the floor are properly placed at their designated places
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 3 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Fusing Heat burns Hot press surface R 3 2 6
Mod
erat
e Ri
sk
(a) Area is marked as hot area(b) Electric wire of high quality are used and
Improve insulation of hot presses(c) Awareness and Training is provided to
workers on the safe use of hot press (iron).
1 2 2
Low
Risk
Cutting and Fusing Fire & Electric Shock
Improper Wiring, Rubber mats are no used and fluff on electric wire trays and on tube lights
R 2 5 10
Mod
erat
e Ri
sk
(a) Rubber Mats to be placed(b) Since this is high voltage panel , it has to
be kept lock as it is unattended mostly(c) Workers to be educated and supervised(d) Electric panels and tube lights are to
kept clean from dust and fluff
1 5 5
Low
Risk
Cutting and FusingHuman Injury(Lower Legs or Back Pain)
Awkward posture(Continuously standing or sitting)
R 5 2 10
Mod
erat
e Ri
sk
(a) Proper stool or chairs are provided to the standing workers and also rubber mats are provided.
(b) Stools or chairs with proper back rest are provided to the sitting workers and also footrest is provided.
2 2 4
Low
Risk
4 Dyeing Fabric Dyeing Hearing Problems Noise R 5 2 10
Mod
erat
e Ri
sk
(a) Noise level can be reduced effectively by replacement of noisy and rattling parts, providing better cushioning, check the vibrations, proper oiling and greasing to ensure smooth running and using effective silencers etc.
(b) Noise monitoring be carried out to meet NEQS requirements
(c) Ear plugs / Ear Muffs to be provided to the workers
(d) Area to be segregated and put relevant safety signs
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 4 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Heat Stroke, Feeling irritable, dizzy, or weak, Headache or nausea
Heat R 5 3 15
High
Risk
Engineering Controls:(a) Increased general ventilation.(b) Install proper Air Induction and Exhaust
Ventilation at points of high heat production or moisture.
(c) Reflective shields to redirect radiant heat.
(d) Insulation of hot surfaces.(e) Elimination of steam leaks.Administrative Control:(a) Monitor and record temperature (b) Drink water every 15 minutes, even if
you are not thirsty(c) In case temperatures are high (48
degree C and above) then provide cold water and lemon squash/ dry milk to workers
(d) Mark areas as heat / Stress. (e) Keep an eye on fellow workers.
1 3 3
Low
Risk
Slip of workers Wet Floor R 5 3 15 High
Ri
sk
(a) Gum boots be provided to workers(b) Ensure mopping and cleaning (c) Safety signs must be displayed showing
that floor is wet.
1 3 3 Low
Ri
sk
Short Term Health Problems:Irritation, Headache, etc.Long Term Health Problems:Cancer, Damage to the Brain, Nerves, or Lungs.
Chemical Fumes and Chemical Direct Exposure R 3 4 12
Mod
erat
e Ri
sk
(a) Improve the ventilation system(b) Masks to be provided to workers in
dyeing area (c) Ensure segregation of area where there
are chances of fumes and mark with relevant safety sign
(d) Conduct VOC test and check previous records
(e) Wash hands before eating, drinking, or smoking.
1 4 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 5 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Machine Maintenance Human Injury
Confined Space for entrance in the machine for cleaning or maintenance purpose
R 3 4 12
Mod
erat
e Ri
sk
(a) Machine Guards must be used. (b) Before maintenance make sure that
electric supply must be cut off.(c) Safety instruction must be followed. Two
personnel must be with the maintenance personnel standing outside the machine one for internal communication and 2nd for external communication in case of emergency.
1 4 4
Low
Risk
Fabric Dyeing Falling of material due to chipping off plaster
Human Injury (e.g. Head, shoulder, Foot, etc.) NR 3 3 9
Mod
erat
e Ri
sk (a) Renovation of Dyeing hall (paint, filling, new plaster)
(b) Authorized personnel are allowed only to enter in the dyeing hall.
(c) Signs are displayed for the fall plaster chips
1 3 3
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 6 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
5 Dyeing FinishingSlitting, Compacting and Drying
Heat Stroke, Feeling irritable, dizzy, or weak, Headache or nausea
Heat R 5 3 15
High
-risk
Engineering Controls:(a) Increased general ventilation.(b) Install proper Air Induction and Exhaust
Ventilation at points of high heat production or moisture.
(c) Reflective shields to redirect radiant heat.
(d) Insulation of hot surfaces.(e) Elimination of steam leaks.Administrative Control:(a) Monitor and record temperature (b) Drink water every 15 minutes, even if
you are not thirsty(c) In case temperatures are high (48
degree C and above) then provide cold water and lemon squash/ dry milk to workers
(d) Mark areas as heat / Stress. (e) Keep an eye on fellow workers.
5 1 5
Low
Risk
Hearing Problems Noise R 5 2 10
Mod
erat
e Ri
sk
(a) Noise level can be reduced effectively by replacement of noisy and rattling parts, providing better cushioning, check the vibrations, proper oiling and greasing to ensure smooth running and using effective silencers etc.
(b) Noise monitoring be carried out to meet NEQS requirements
(c) Ear plugs / Ear Muffs to be provided to the workers
(d) Area to be segregated and put relevant safety signs
1 2 2
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 7 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Breathing & lungs problems and illness
Exposure to volatile organic compounds R 5 3 15
High
Risk
(a) Improve the ventilation system(b) Masks to be provided to workers in
dyeing area (c) Ensure segregation of area where there
are chances of fumes and mark with relevant safety sign
(d) Conduct VOC test and check previous records
5 1 5
Low
Risk
Slip, Trip, Fall
Blocked fairways and narrow space between the working tables, broken floor tiles cause of trip and unclean and untidy area
R 5 3 15
High
-risk
(a) Fairways are kept to be cleaned from all type of material, tools and equipment.
(b) Proper cleaning is to done and maintenance of the floor is carried out
(c) Safety signs are displayed on or near the slippery and narrow spaces.
(d) Material, tools and equipment placed above from the floor are properly placed at their designated places
1 3 3
Low
Risk
6 Raising & Peaching Raising & Peaching
Breathing Problems & Asthma
Fluff (Mask are not used by the workers) R 5 2 10
Mod
erat
e Ri
sk
(a) Ensure that masks are provided to the workers.
(b) Safety signs to be displayed in cutting area.
2 2 4
Low
Risk
Human Injury Workers hand might get into the machine R 5 4 20 Hi
gh
Risk
(a) Safety instruction must be displayed.(b) Workers must be educated. (c) Machine guards must be used while
operating the machine.
1 4 4 Low
Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 8 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Hearing Problems Noise R 5 2 10
Mod
erat
e Ri
sk
(a) Noise level can be reduced effectively by replacement of noisy and rattling parts, providing better cushioning, check the vibrations, proper oiling and greasing to ensure smooth running and using effective silencers etc.
(b) Area to be segregated and put relevant safety signs
(c) Ear plugs / Ear Muffs to be provided to the workers
(d) Noise monitoring be carried out to meet NEQS requirements
1 2 2
Low
Risk
7 Circular Knitting Circular Fabrics knitting from Yarn
Breathing Problems & Asthma
Fluff (Mask are not used by the workers)
R 5 2 10
Mod
erat
e Ri
sk
(a) Ensure that masks are provided to the workers.
(b) Safety signs to be displayed in cutting area.
(c) Workers Awareness & Training to use mask.
5 1 5
Low
Risk
Hearing Problems Noise R 5 2 10
Mod
erat
e Ri
sk
(a) Noise level can be reduced effectively by replacement of noisy and rattling parts, providing better cushioning, check the vibrations, proper oiling and greasing to ensure smooth running and using effective silencers etc.
(b) Area to be segregated and put relevant safety signs
(c) Ear plugs / Ear Muffs to be provided to the workers
(d) Noise monitoring be carried out to meet NEQS requirements
1 2 2
Low
Risk
Human InjuryBroken Needles can cause of Finger, eye or other harm.
NR 2 3 6M
oder
ate
Risk
(a) Machine guards must be used while operating the machine.
(b) Safety instruction must be displayed.(c) Workers must be educated.
1 3 3 Low
Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 9 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Trip of WorkerCompressed air (For Cleaning purpose) pipe is lying on floor
R 4 3 12
Mod
erat
e Ri
sk (a) Working environment must be well maintained. 1 3 3
Low
Risk
Rewinding of Yarn Cones
Hearing Problem Noise R 5 2 10
Mod
erat
e Ri
sk
(a) Noise level is reduced effectively by replacement of noisy and rattling parts, check the vibrations, proper oiling and greasing to ensure smooth running of parts.
(b) Area to be segregated and put relevant safety signs
(c) Ear plugs / Ear Muffs to be provided to the workers
(d) Noise monitoring be carried out to meet NEQS requirements
1 2 2
Low
Risk
Human Injury Finger or Hand might get into the machine R 5 4 20 Hi
gh
Risk
(a) Machine guards are installed on the moving parts of the machine.
(b) Safety instruction must be displayed.(c) Workers must be educated.
1 3 3 Low
Ri
sk
Electric Shock
Short circuit, naked wires, etc.
R 3 4 12
Mod
erat
e Ri
sk
(a) Electric wiring are underground and standard color coding wires are used
(b) Firefighting equipment are installed and safety signs are displayed
(c) All electrical panels and lights are kept clean and tested periodically
1 4 4
Low
Risk
8 Garment Wash Garments Washing Hearing Problems Noise R 5 2 10
Mod
erat
e Ri
sk
(a) Noise level can be reduced effectively by replacement of noisy and rattling parts, providing better cushioning.
(b) Check the vibrations, proper oiling and greasing to ensure smooth running
(c) Ear plugs / Ear Muffs to be provided to the workers
(d) Area to be segregated and put relevant safety signs
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 10 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Heat Stroke, Feeling irritable, dizzy, or weak, Headache or nausea
Heat R 5 3 15
High
Risk
Engineering Controls:(a) Increased general ventilation.(b) Install proper Air Induction and Exhaust
Ventilation system at points of high heat production or moisture.
(c) Insulation of hot surfaces.(d) Elimination of steam leaks.Administrative Control:(a) Drink water every 15 minutes, even if
you are not thirsty(b) In case temperatures are high (48 deg C
and above) then provide cold water and lemon squash/ dry milk to workers
(c) Mark areas as heat / Stress.
5 1 5
Low
Risk
Slip of workers Wet Floor R 5 3 15 High
Ri
sk
(a) Gum boots be provided to workers (b) Ensure mopping and cleaning (c) Safety signs must be displayed showing
that floor is wet.
1 3 3 Low
Ri
sk
Skin irritation, Eye injury, Cancer, etc.
Fumes and Direct Chemical Exposure
R 5 3 15
High
Risk
(a) Masks to be provided to workers in dyeing area (see the attached picture for PPEs point of View)
(b) Ensure segregation of area where there are chances of fumes and mark with relevant safety sign
(c) Ensure proper flow for better ventilation(d) Conduct VOC test and check previous
records(e) Workers Awareness & Training to handle
chemicals and to use PPEs (Gloves, masks, proper dress, shoes etc.)
1 3 3
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 11 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Human Injury
Workers hand might get into the machine
R 5 4 20
High
Risk
(a) Safety instruction must be displayed.(b) Machine guards must be used while
operating the machine(c) Workers are educated to handle loads
and effective use of machines.
1 4 4
Low
Risk
9 Laser Cutting Cutting of Fabrics by leaser
Skin, Eye, Finger or Hand injury
Negligence and lack of supervision R 5 3 15
High
Risk
(a) Machine guard must be used before operating the machine.
(b) Workers Awareness & Training to use PPEs (masks, gloves, laser cutting dress and goggles ) for laser cutting
(c) Laser machine must be designed with guarding and interlock to prevent exposure to the beam and machine guards are used before operating the machine.
(d) Restrict area to authorized personal only
1 3 3
Low
Risk
Noise (Hearing Problems)
Exposure to excessive noise of embroidery machines
R 5 2 10
Mod
erat
e Ri
sk (a) Proper maintenance of machines to reduce noise
(b) Provide Ear muff / plugs to workers1 2 2
Low
Risk
Breathing Problems Fluff of fabric R 4 2 08
Mod
erat
e Ri
sk (a) Provide dust mask to workers 2 2 4
Low
Risk
10Yarn Store (Area under construction)
Storage of Yarn Electric Shock , Trip and Short Circuit (Fire)
Short circuit or ignited materials R 5 4 20
High
Risk
(a) Electric wiring are underground and standard color coding wires are used
(b) Firefighting equipment are installed and safety signs are displayed
(c) All electrical panels and lights are kept clean and tested periodically
(d) Unnecessary lights are witched off when not in use / unattended.
1 4 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 12 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Trip or Fall
Narrow walking space between stacking and improper stacking of yarn bag that can fall.
R 5 3 15
High
-risk
(a) Stacking height is defined (Ref. OHSA 1917.14-States that "cargo, pallets and other materials stored shall be stack in such a manner as to provide stability against sliding and collapse).
(b) Fairways are marked and kept free all the time.
1 3 3
Low
Risk
Breathing problems Yarn fluff and poor ventilation R 5 2 10
Mod
erat
e Ri
sk
(a) Proper ventilation system is installed to improve circulation of air
(b) Masks are provided to the workers.(c) Workers Awareness & Training to use
mask.(d) Safety signs to be displayed regarding to
wear masks.
5 1 5
Low
Risk
Human Injury Moving and lifting heavy load R 4 3 12
Mod
erat
e Ri
sk
(a) All manual handling of items other than small items and equipment are not to be carried out unless deemed to be safe to lift or move.
(b) Use trolley or pallet trucks for movements of heavy loads.
(c) Provide training to workers for correct load lifting postures
4 2 8
Mod
erat
e Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 13 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
11 Printing
Curing of Prints
Heat Stroke, Feeling irritable, dizzy, or weak, Headache or nausea
Heat R 5 2 10
Mod
erat
e Ri
sk
Engineering Controls:(a) Increased general ventilation.(b) Install proper ventilation system at
points of high heat production(c) Insulation of hot surfaces.(d) Elimination of steam leaks.Administrative Control:(a) Drink water every 15 minutes, even if
you are not thirsty(b) In case temperatures are high (48 degree
C and above) then provide cold water and lemon squash/ dry milk to workers
(c) Mark areas as heat / Stress.
2 2 4
Low
Risk
Printing Illness Chemical exposure to worker may cause illness R 5 1 5
Low
Risk
(a) Provide proper masks, apron, gloves, goggles etc. to worker
(b) Workers are educated to use and handle the chemicals
4 1 4
Low
Risk
Printing screen storage
Entrance from printing to screen store may cause injury to workers
Entrance from printing to screen store, door height is less than 6 feet
R 5 2 10
Mod
erat
e Ri
sk
(a) Redesign of door entrance(b) Authorized staff is only allowed to enter(c) Safety signs are displayed near or above
the entrance
4 2 8
Mod
erat
e Ri
sk
Drying of printsBurn of skin or any other injury from hot surfaces
Hot Surfaces (Gas Heater, Oven) R 5 2 10
Mod
erat
e Ri
sk
(a) Improve insulation of heater or dryers(b) Display hot surface signs on dryer
&heaters(c) Provide training to screen printing
workers for safe handling of gas heaters
2 2 4
Low
Risk
PrintingBack pain, muscular pain, lower leg and feet pain and swelling
Long periods of standing R 5 2 10
Mod
erat
e Ri
sk
(a) Rubber mats are provided on the floor for standing workers to give relief or reduce the vibrations
(b) Proper chair or stools are provided to the workers for periodic rest at regular intervals
2 2 4
Low
Risk
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Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Slip, Trip, Fall
Blocked fairways and narrow space between the working tables, broken floor tiles cause of trip and unclean and untidy area
NR 4 2 8
Mod
erat
e Ri
sk
(a) Fairways are kept to be cleaned from all type of material, tools and equipment.
(b) Proper cleaning is to done and maintenance of the floor is carried out
(c) Safety signs are displayed on or near the slippery and narrow spaces.
(d) Material, tools and equipment placed above from the floor are properly placed at their designated places
2 2 4
Low
Risk
Washing of Printing Screen
Hearing Problem High Noise R 5 2 10
Mod
erat
e Ri
sk
(a) Noise level can be reduced effectively by replacement of plastic wall rubber or concrete wall
(b) Ear plugs / Ear Muffs are provided to the workers
(c) Area is segregated and put relevant safety signs
5 1 5
Low
Risk
Recipe Preparation and Washing of Printing Screen
Skin and eye irritation, headache, breathing problems.Liver, kidneys and other problems i.e. cancer, etc.
Fumes and Direct Chemical exposure R 5 2 10
Mod
erat
e Ri
sk
(a) Masks to be provided to workers(b) Ensure segregation of area where there
are chances of fumes and mark with relevant safety sign
(c) Ensure proper flow for better ventilation (d) Workers Awareness & Training to use
Masks(e) Conduct VOC test and check previous
records
2 2 4
Low
Risk
12 Packing Cartons Storage Slip, Trip or Fall
Narrow walking space between stacking and improper stacking of cartons
R 5 1 5
Low
Risk
(a) Stacking height is defined (Ref. OHSA 1917.14-States that "cargo, pallets and other materials stored shall be stack in such a manner as to provide stability against sliding and collapse).
(b) Fairways are marked and kept free all the time.
3 1 3
Low
Risk
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Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Electric Shock , and Short Circuit (Fire)
Short circuit or ignited materials R 5 2 10
Mod
erat
e Ri
sk
(d) Electric wiring are underground and standard color coding wires are used
(e) Firefighting equipment are installed and safety signs are displayed
(f) All electrical panels and lights are kept clean and tested periodically
(g) Unnecessary lights are witched off when not in use / unattended.
1 5 5
Low
Risk
Packing Breathing problems Yarn fluff and poor ventilation R 5 2 10
Mod
erat
e Ri
sk
(a) Proper ventilation system is installed to improve circulation of air
(b) Masks are provided to the workers.(c) Workers Awareness & Training to use
mask.(d) Safety signs to be displayed regarding to
wear masks.
5 1 5
Low
Risk
Cartons handling and movement Human Injury Moving and lifting heavy
load R 5 1 5
Low
Risk
(a) All manual handling of items other than small items and equipment are not to be carried out unless deemed to be safe to lift or move.
(b) Use trolley or pallet trucks for movements of heavy loads.
(c) Provide training to workers for correct load lifting postures
2 2 4
Low
Risk
PackingBack pain, muscular pain, lower leg and feet pain and swelling
Long periods of standing R 5 2 10
Mod
erat
e Ri
sk
(a) Rubber mats are provided on the floor for standing workers to give relief or reduce the vibrations
(b) Proper chair or stools are provided to the workers for periodic rest at regular intervals
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 16 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
13 Stain Removal Stain removal from knitted garments
Dangers (include, Irritation and burns to skin, eyes, nose, and throat, Headache, Breathing problems, Harm to liver, kidneys, Cancer, etc.) from chemicals (i.e. perklone, etc.).
Fumes and Direct Chemical Exposure(Used to remove dirt and grease etc.)
R 5 2 10
Mod
erat
e Ri
sk
(a) Proper PPEs (Masks, gloves, apron, etc. are provided to workers
(b) Ensure segregation of area and relevant safety signs are displayed
(c) Ensure proper flow of air for better ventilation
(d) Workers Awareness & Training to use Masks
(e) Conduct VOC test and check previous records
2 2 4
Low
Risk
Trip, Fall Uneven floor surface R 5 2 10
Mod
erat
e Ri
sk
(a) Proper cleaning is to done and maintenance of the floor is carried out
(b) Safety signs are displayed on or near the slippery and narrow spaces.
(c) Material, tools and equipment placed above from the floor are properly placed at their designated places
1 2 2
Low
Risk
14 Power HouseFuel Burning (Electricity Production)
Breathing problems Smoke from generator NR 4 2 8
Mod
erat
e Ri
sk
(a) In order to minimize the discharge of harmful gases ensure that fuel burning is efficient
(b) Proper maintenance of generators and exhaust of gases at appropriate height
(c) Safety signs to be displayed. (d) WIs must be displayed near the
generator. (e) Air emission reports must be maintained
1 3 3
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 17 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Hearing Problems Noise R 5 2 10
Mod
erat
e Ri
sk
(a) Generator must be covered with canopy to reduce noise emission.
(b) Proper maintenance of generator and replacement of old parts to minimize the noise
(c) Area is marked and segregated and put relevant safety signs.
(d) Only authorized personnel are allowed to enter in the power generation area
(e) Ear plugs / Ear Muffs to be provided to the workers
(f) Noise monitoring is carried out to meet NEQS requirements
1 2 2
Low
Risk
Electrical shock Damaged cabling, poor grounding etc. leading to contact with live
R 4 4 16
High
Risk
(a) Proper grounding and maintenance of grounding periodically and standard quality and colored cables are used
(b) Periodic inspection by the user prior to use to check for faulty wires, plugs etc.
(c) Any damage should be reported to the supervisor immediately and the item MUST NOT be used
(d) Electrical repairs are to be carried out only by concerned personnel
1 4 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 18 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Slip, Trip, Fall
Wet and obstructed floor and walkways, unclean and untidy power house, etc.
R 4 2 8
Mod
erat
e Ri
sk
(a) Floor and walkways are kept clear and maintained.
(b) Machining waste is disposed-off properly.
(c) Always use safety harness when working at height
(d) All flooring, mats and carpets are to be inspected on a regular basis and any damage reported to responsible person immediately.
(e) Spillages are to be cleaned up immediately (spillage kit should be labeled and persons trained in its use).
2 2 4
Low
Risk
Machine Tool injuries (Cuts, abrasions, ejections, shearing, cutting, drawing in, chopping etc.)
Use of Machine Tools. NR 5 1 5
Low
Risk
(a) Only Authorized personnel are allowed to operate power house equipment.
(b) Properly placement and handling of maintenance and repairing tools
(c) Use of relevant PPEs before starting the job
(d) Planned preventative maintenance programs are in-placed as well as emergency repair procedure for all machines and tooling are available
3 1 3
Low
Risk
Heat Stroke, Feeling irritable, dizzy, or weak, Headache or nausea
Heat R 5 2 10
Mod
erat
e Ri
sk
(a) Improve the insulation of hot parts(b) Mark areas as heat / Stress(c) Monitor and record temperature(d) In case temperatures are high (48 degree
C and above) then provide cold water and lemon squash/ dry milk to workers
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 19 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
15 Mechanical Store
Welding
Burn of skin, irritation of eyes, nose, throat, and lungs problems etc.
Welding Fumes and waste producing during the welding
NR 4 2 8
Mod
erat
e Ri
sk
(a) Proper PPEs(masks, gloves, welding dress, goggles, etc.) are used by the workers before performing the job
(b) Closing and segregation of area where fumes produces during welding and mark with relevant safety sign
(c) Ensure proper flow of air for better ventilation
(d) Workers Awareness & Training to complete job effectively and to use PPEs.
2 2 4
Low
Risk
Fire
Welding near flammable solvents and substances or degreasing equipment.
NR 2 5 10
Mod
erat
e Ri
sk
(a) Combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) are kept away from the place where welding job is performed.
(b) Flame-resistant sheets or covers are used to prevent hot particles passing through openings in floors and walls (doorways, windows, cable runs, etc.).
(c) Prevent flame, heat, sparks or hot spatter from landing on the hoses.
(d) Keep fire extinguishers are kept nearby. (e) Proper PPE’S should be provide to
workers (gloves, shoes, Safety shield, apron, charcoal mask etc.)
1 4 4
Low
Risk
Grinding & Milling Hearing Problems Noise NR 4 2 8
Mod
erat
e Ri
sk
(a) Ear plugs / Ear Muffs to be provided to the workers
(b) Area is enclosed and segregated and put relevant safety signs
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 20 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Human Injury during machine operation
Lack of knowledge and Negligence NR 4 3 12
Mod
erat
e Ri
sk
(a) Machine guards are properly installed and ensure before use of machine(s)
(b) Proper PPEs (gloves, shoes, Safety shield, apron, etc.) are used by the workers
(c) Proper periodic cleaning of machine and floor is carried out
(d) Safety signs and work instructions are displayed.
2 1 2
Low
Risk
Human Injury
Lifting/handling, moving heavy items/parts, repetitive motions and, awkward posture
NR 3 2 6
Mod
erat
e Ri
sk
(a) All heavy items/parts are lift or moved through load carrying devices
(b) Workers are educated to lift / carry small loads and to avoid unnecessary motions
2 2 4
Low
Risk
Slip, Trip, Fall Poor House keeping R 5 2 10
Mod
erat
e Ri
sk
(a) Ensure that floor surface must not be slippery, wet, or uneven with cracks and holes.
(b) Providing adequate lighting in the workshop for safe movement.
(c) Proper training and supervision of workers.
(d) Apply floor treatments to increase slip resistance, stop leaks from machines or pipes
(e) Provide adequate drainage to prevent pooling of contaminants, clearly mark edges of steps and any changes in floor height.
(f) All the tools and equipment are properly placed at their designated places
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 21 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
(g)
16 Boiler
Burning of Fuels
Heat Stroke, Feeling irritable, dizzy, or weak, Headache or nausea
Heat R 5 1 5
Low
Risk
(a) Employees, especially new employees, must be made aware of hot surfaces exist in a boiler area.
(b) Insulation of hot parts is properly carried out.
(c) Care must be exercised to prevent burns and other thermal hazards when near the boiler.
(d) It is ensured before enter the boiler that adequate cool-off period has been observed and the owner's entry procedures is completed.
(e) Mark the hot areas and display the safety instruction.
2 1 2
Low
Risk
Human InjuryLifting/handling wood, repetitive motions and awkward posture
R 5 2 10
Mod
erat
e Ri
sk (a) Workers are educated to lift / carry load and to avoid unnecessary motions 1 2 2
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 22 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Maintenance Human Injury Handling and using tools R 3 4 12
Mod
erat
e Ri
sk
(a) Proper clothing is worn at all times (i.e. hard hats, respirators, ear plugs, goggles, gloves, safety shoes, etc.).
(b) It is ensured that e rotating equipment, mechanically automated devices, or electrically and pneumatically operated control components are operated unless guides, shields, or covers are in place.
(c) Poor housekeeping results in increased safety hazards
(d) Personally double check the plant and equipment before starting up or making repairs
(e) It is avoided to throw a tool to anyone at any time and use the proper tool for the job.
2 4 8
Mod
erat
e Ri
sk
Fuel Burning
Human Injury Wood Handling R 5 2 10
Mod
erat
e Ri
sk
(a) Proper PPEs (Gloves, helmet, shields, shoes, etc.) are provided to the workers handling the wood.
(b) Wood used for burning is placed/stored at appropriate place to minimize the traveling/motion of workers
2 2 4
Low
Risk
Breathing Problem Smoke/Gases R 3 4 12
Mod
erat
e Ri
sk
(a) Wear mask when cleaning fuel oil burner tips.
(b) Wear appropriate eye protection in all designated areas.
(c) Wear goggles and respirators when cleaning the fire side of the boiler, breeching, or chimney.
1 4 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 23 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Human Injury or Death Fire and Explosion R 5 5 25
High
Risk
(a) It is ensured that correct gas kit, bolts, thread lubricants, and tightening torque are used to prevent leakages.
(b) Drain valve and/or vent piping are channeled to safe locations.
(c) It is ensured that valve packing sis periodically tightened and a rigorous leak check program is implemented and added in preventative maintenance program.
(d) Store all oily rags or waste in approved containers to prevent fires caused by spontaneous combustion.
(e) Check all fire safety equipment on a regular basis to ensure that working properly.
1 4 4
Low
Risk
17 Finishing
Removal of Extra (loose) Threads
Human Injury (Cut from Clipper, Scissors etc.)
Negligence and lack of supervision R 5 2 10
Mod
erat
e Ri
sk (a) Safety Signs must be displayed and educate the workers. 2 2 4
Low
Risk
Breathing Problems & Asthma
Fluff (Mask are not used by the workers)
R 5 2 10
Mod
erat
e Ri
sk
(a) Ensure that masks are provided to the workers.
(b) Workers Awareness & Training to use mask.
(c) Safety signs to be displayed in cutting area.
5 1 5
Low
Risk
Finishing
Breathing and Lungs problems
Chemical Fumes (Perklone, asbestos etc.)
R 5 2 10
Mod
erat
e Ri
sk
(a) Masks to be provided to workers (b) Mark the area and display relevant
safety sign (c) Ensure proper flow of air for better
ventilation
5 1 5
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 24 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
18 Canteen
Cooking
Fire
Short Circuit, Fire used for Cooking, Rubber pipe (gas supply pipe) Lack of knowledge and Negligence
R 5 2 10
Mod
erat
e Ri
sk
(a) It is ensured that, electric kettles, frying pans and other appliances are unplugged when not in use.
(b) When cooking, wear short or close-fitted sleeves and keep your baggy shirts tucked in or tied back with a well-fitted apron.
(c) It is ensured that towels or linens are not hanged near the stove, dangle down and touch the burner.
(d) It is ensured that electrical appliances are not used near water.
(e) All oily rags or waste is put in approved containers to prevent fires caused by spontaneous combustion.
(f) All fire safety equipment are inspected on a regular basis to ensure working properly
(g) All existing Rubber pipes are replaced with GI pipes (to supply natural gas / LPG to burners)
(h) LPG cylinders are kept outside the building in designated cylinder storage area
2 2 4
Low
Risk
Slip & Trip Poor House Keeping NR 5 1 5
Low
Risk
(a) Cleaning schedule is developed, implemented and record is maintained.
(b) Unnecessary items in the kitchen/canteen are not placed.
(c) All necessary items are placed at designated places
3 1 3
Low
Risk
CookingHeat Stroke, Feeling irritable, dizzy, or weak, Headache
Heat R 5 2 10M
oder
ate
Risk
(a) Installation of heat suction hoods above the burners / food cooking area
(b) Increased general ventilation.(c) Insulation of hot surfaces.
2 2 4 Low
Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 25 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Water DrinkingIllness / diseases because of polluted drinking water
Poor Drinking Water R 5 2 10
Mod
erat
e Ri
sk
(a) Safe drinking water is provided to the workers.
(b) Drinking water test is carried out regularly to ensure the supply of safe drinking water.
1 2 2
Low
Risk
Illness / diseases from unhygienic food
Bad Food Quality / Contaminated Food R 4 3 12
Mod
erat
e Ri
sk
(a) Regularly cleaning of Canteen is carried out and cleaning checklists are maintained
(b) Medical examination of food handler is carried out regularly and hygiene cards are provided to workers.
(c) It is ensured that quality of food ingredients must be good and inspected by respected personnel before cooking.
(d) Stainless steel cooking & serving utensils are used to ensure the safe cooking
(e) Liquid soap dispenser & electric hand dryers are installed in canteen
(f) Training of all food service personal on "Basic Food Hygiene" is carried out.
(g) Weekly monitoring of workers hygiene conditions
(h) Drain holes are covered to protect entry of rodents and all openings (doors, windows, exhausts, etc.) are covered with mesh/gauze.
(i) Repair / Installation of electric fly killer at entrance point
(j) Food grade dish-wash detergent and hot water are used for cleaning / disinfection of utensils
(k) Storage area for food stuff & non-food items is segregated.
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 26 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
19 Electrical StoreMaintenance of Electric Appliances or Over Voltage
Electric Shock / Short Circuit (Fire)
Damaged or poor electric wiring, Negligence, lack of Knowledge / Safety awareness and supervision
R 4 4 16
High
Risk
a. Electric equipment are de-energizing before inspection or repair.
b. Appropriate protective equipment are used before starting the job.
c. All electric panels are identified, closed and rubber mates are kept near or under the electric panels.
d. Electric panels and circuit breakers or fuse boxes are kept unblocked all the time.
e. Always ladders made with non-conductive side rails (e.g., fiberglass) are used when working with or near electricity or power lines.
f. Make sure that exposed receptacle boxes are made of non-conductive materials.
g. Inspect portable cord-and-plug connected equipment, extension cords, power bars, and electrical fittings for damage or wear before each use. Repair or replace damaged equipment immediately.
h. Always tape extension cords to walls or floors when necessary. Nails and staples can damage extension cords causing fire and shock hazards.
2 4 8
Mod
erat
e Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 27 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Maintenance Human Injury Handling and using tools R 4 3 12
Mod
erat
e Ri
sk
(a) Proper clothing is worn at all times (i.e. hard hats, respirators, ear plugs, goggles, gloves, safety shoes, etc.).
(b) It is ensured that e rotating equipment, mechanically automated devices, or electrically and pneumatically operated control components are operated unless guides, shields, or covers are in place.
(c) Personally double check the plant and equipment before starting up or making repairs
(d) It is avoided to throw a tool to anyone at any time and use the proper tool for the job.
1 3 3
Low
Risk
Poor housekeeping:Scattered electrical equipment and tools
Slip, Trip, Fall Poor House Keeping NR 5 2 10
Mod
erat
e Ri
sk
(a) Ensure that floor surface must not be slippery, wet, or uneven with cracks and holes.
(b) Providing adequate lighting in the store / workshop for safe movement.
(c) Proper training and supervision of workers.
(d) All the tools and equipment are properly placed at proper designated places
2 2 4
Low
Risk
20 Clinic / MI Room Medical Treatment / First Aid
Human InjurySharp tools (Knife, Scissor, etc.) are used during first aid
NR 4 2 8
Mod
erat
e Ri
sk
(a) Training and education of personnel to use medical treatment tools / First aid tools.
(b) Proper PPEs (i.e. Gloves, Masks etc.) are used before giving treatment.
(c) Proper disposal / handling of medical waste (i.e. used cotton, bandage etc.).
(d) Before issuing the medicine it is ensured that medicines are valid (not expired) to
2 2 4
Low
Risk
Blood Borne Diseases Used medical tools (Used for 2nd personnel before proper cleaning treatment)
R 4 4 16
High
Risk
2 4 8
Mod
erat
e Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 28 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
avoid from any toxic reaction in the body that can cause of death.
Toxic Effects on Human body Expired Medicines R 3 4 12
Mod
era
te R
isk 1 4 4 Low
Ri
sk
21 Production (Stitching) Stitching
Breathing Problems Fluff R 5 2 10
Mod
erat
e Ri
sk
(a) Ensure that masks are provided to the workers.
(b) Safety signs to be displayed in cutting area.
2 2 4
Low
Risk
Human Injury Fingers /hand may come in-contact with machine R 5 4 20
High
Risk
(a) Machine guards must be used while operating the machine.
(b) Safety instruction must be displayed.(c) Workers must be educated.
1 4 4
Low
Risk
Slip, Trip
Blocked fairways and narrow space between the working tables, broken floor tiles, unclean area
R 5 2 10
Mod
erat
e Ri
sk
(a) Fairways are kept to be cleaned from all type of material, bags and equipment.
(b) Proper working place is provided to each worker according to the nation/international rules and regulation.
(c) Safety signs are displayed on or near the slippery and narrow spaces.
2 2 4
Low
Risk
Human Injury(Back Pain)
Awkward posture(Continuously sitting) R 5 2 10
Mod
erat
e Ri
sk
(a) Stools or chairs with proper back rest are provided to the sitting workers and also footrest is provided.
1 2 2
Low
Risk
Fire Fluff on wire/cable trays and tube lights NR 3 5 15
High
Risk
(a) Electric panels and tube lights are to kept clean from dust and fluff
(b) Regularly inspection and cleaning is carried out
(c) Workers to be educated and supervised
1 5 5
Low
Risk
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Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
22 Office Area Administration
Awkward sitting posture
Musculoskeletal disorder (MSD) R 5 2 10
Mod
erat
e Ri
sk
(a) Chairs with proper back rest and arm rest are provided to the all office staff
(b) All staff members are provided proper mouse pads with proper wrist rest.
(c) Proper foot rest is provided and office temperature is maintained
(d) Provide training to staff for good sitting posture
2 2 4
Low
Risk
Eye strain
Continuously working on computers / laptops
R 4 2 8
Mod
erat
e Ri
sk
(a) Latest LCDs or LEDs are provided to the staff
(b) Work tables/station are properly designed to avoid any injury
(c) Employees are guided to take rest after the specified intervals
2 2 4
Low
Risk
23 Construction site Construction Slip, TripObstructed material in the walkways and slippery surfaces
NR 4 3 12
Mod
erat
e Ri
sk
(a) Cordless tools are used and when cables are needed for temporary lighting or mains-powered tools, run at high level, especially along corridors
(b) Workers education and training to keep their work and storage areas tidy and areas are designated for waste collection, skips and bins are provided where needed and responsibilities are assigned for waste removal
(c) Slippery surfaces are treated with stone (mud) or temporary covering is provided
(d) Signs are displayed to warn workers to look out for the change in level, slippery areas
(e) Proper PPEs (Helmet, Shoes, gloves, etc.) are used by the worker
1 3 3
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 30 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Breathing Problem Inhalation of dust and fumes NR 4 2 8
Mod
erat
e Ri
sk
(a) Erect effective barriers around dusty activities or the site boundary.
(b) Water suppression system is used with powered cutting tool to reduce the dust. When materials, such as concrete slabs or bricks, are cut with a power tool without extraction or suppression, a second worker pours water from a plastic bottle over the material as it is being cut.
(c) Proper PPEs are used during the cutting process and unauthorized personnel are prohibited to enter in the construction area.
(d) Always use charcoal mask during lime wash activity
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 31 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Injury from falling from height Fall from height NR 4 4 16
High
Risk
(a) Hard-hat areas, clearly marked with barriers or hoardings if necessary walkways are covered
(b) It is ensured that only light materials and tools are carried while working at height
(c) It is ensured that ladder angle is at 75°(d) Workers are educated and trained to
always grip the ladder and face the ladder rungs while climbing or descending and don’t slide down the stiles
(e) It is ensured that don’t try to move or extend ladders while standing on the rungs and ladder extends at least 1 m (three rungs) above where the work is to be done
(f) Suitable and maintained actions are taken to gain access to height, chairs and desks must not be used instead of safe ladders under any circumstances
(g) Height work permit must be issued prior to work at height and work is done by only the trained personnel
(h) Always safety harness is used when working at height
(i) Mobile tower scaffold may be used in suitable working condition with all necessary precaution
(j) Always use appropriate PPE’S (safety helmet, safety gloves, safety shoes, goggles, dust mask)
2 4 8
Mod
erat
e Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 32 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Injuries from hand held tool, Musculoskeletal disorder (Back pain, wrist pain, etc.) from manual handling
Hand held Tools and Heavy load handling
NR 5 2 10
Mod
erat
e Ri
sk
(a) Hand tools with smooth, rounded edges and long handles are used than tools with hard edges and short handles
(b) It is ensured that heavy loads are picked with load picking devices and manual handling aids
(c) Work area layout is designed in such a way that tools, parts, and equipment are easy to reach without excessive stretching or bending
(d) Job rotation or reassignment of job duties to prevent CTDs (Cumulative Trauma Disorders) from occurring
(e) Regular breaks are given to the workers, to heal (muscles and tendons) naturally from repetitive motions and force
(f) Proper PPEs and supporting equipment are used while working.
2 2 4
Low
Risk
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Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Portable power equipment/ tool may cause electric shock, hand arm vibration syndrome and ejection of fragments
Portable power tools NR 4 4 16
Mod
erat
e Ri
sk
a) equipment/ tool are carefully select to ensure suitability for task and environment
b) Always use battery power portable equipment/ tool or use low voltage or residual current devices
c) Carry out pre use checks of the tool for sign of damages
d) Always use appropriate PPE’S (safety helmet, safety gloves, safety shoes, goggles, dust mask or charcoal mask)
e) Limit vibration exposure through proper job rotation/rest breaks
f) Use double insulated power cable in the absence of battery power portable equipment/ tool
2 2 4
Low
Risk
Hearing problems Loud Noise NR 5 2 10
Mod
erat
e Ri
sk
(a) Operation or personnel are enclosed, working in highly noise area
(b) Routine maintenance on tools and equipment is carried out to reduce sound
(c) Worn, loose, or unbalanced machine parts that cause vibration are replaced
(d) Machine parts are kept well lubricated to reduce friction
(e) Workers performing loud tasks are rotated, and signs warning of areas are posted where hearing protection is required
(f) All employees are trained on how to properly wear hearing protective devices/equipment
1 2 2
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 34 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Injuries from rough materials
Handling of rough materials NR 4 3 12
Mod
erat
e Ri
sk
(a) All the construction materials are placed at appropriate places
(b) Load handling equipment /vehicles are used instead of manual transportation with in the construction area
(c) Path ways are kept clean and unblock from construction materials
(d) Construction area is marked and only authorized personnel are allowed in the construction area
(e) Proper PPEs and supporting equipment are used
1 2 2
Low
Risk
Falling of construction materials which cause injury to workers and others
Bricklaying, waste material NR 4 4 16
High
Risk
(a) Areas should be clearly barricade with barriers and necessary walkways are covered
(b) Workers and visitors route should be diverted
(c) Instruction and signs should be placed within the area
2 2 4
Low
Risk
Entanglement in moving parts of cement mixture and other machinery which cause injury to workers
Due to cement mixing activity NR 5 4 20
High
Risk
(a) Safety instruction and sign must be displayed.
(b) Workers must be educated. (c) Machine guards must be used while
operating the machine.(d) Restriction of loose clothing and
long heir
1 4 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 35 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Human injury to workers
Fall into unprotected holes (lift hole) NR 4 3 12
Mod
erat
e Ri
sk (a) Parameter fencing around the holes to prevent unauthorized person
(b) Warning signs and instruction should be places within the area
1 2 2
Low
Risk
Scaffolding Human Injury or may be death of worker (s)
High Voltage Electric Cables NR 3 5 15
High
Risk
(a) Sheet/Net is placed inside with factory wall as protective equipment to protect any damage from falling of material (metal pipe (standards) used for scaffolding) on the electric cables.
1 4 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 36 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Human injury or may be death of workers and property damages
(a) Overload work platform
(b) Scaffold built on soft ground
(c) Scaffold not tied adequately to building
(d) Insufficient bracing incorporated into scaffold
(e) Standard bent, buckled or heavily corroded
(f) Workers, Tools and material falls from working platform
NR 3 5 15
High
Risk
(a) Scaffolding must be erect by competent and trained persons
(b) Platform should be safe and sound with guard rails, fence and toe board
(c) Load on the working platform should be under the safe load capacity of the scaffold
(d) Scaffold must be erect on the firm, level ground with base plates and sole board
(e) Scaffold always tied with building by adopting any suitable method (anchor bolt, through ties, reveal ties)
(f) Adequate and sound bracing, standards and ledgers should be used to prevent scaffold structure from collapse
g) Always use appropriate PPE’S (Fall arrest harness, safety helmet, safety gloves, safety shoes, goggles )
1 2 2
Low
Risk
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Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Excavation Human Injury or may be death of workers
a) Persons and object falling into excavations
b) Collapse of the walls of the excavation
c) Persons being struck by falling materials
d) Collapse of buildings / structures
e) Striking buried services
R 4 5 20
High
Risk
(a) All material used in providing support for the excavation is of sound condition and free from defects
(b) Competent workers are provided where mechanical means are used to dig excavation
(c) The excavation is fenced off to prevent persons approaching the edge of the excavation
(d) Inspection of all the equipment and site is carried out on periodic bases by the site in charge/supervisor
(e) Appropriate signs are displayed and protective equipment is provide to all the working personnel.
(f) Excavation work must be conduct under the permit to work system
(g) Prevention of striking buried services Plan of the area of the
excavation should be obtained
Buried services should be located using detection equipment( metal detector, hum detector, cable detector)
Buried services should be uncovered by careful digging by hand
Buried services should be clearly labeled
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 38 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Installation of Machinery
Human Injury or may be death of workers
(a) Collapse of overhead crane due to structure failure
(b) Overloading the crane beyond its lifting capacity
(c) Falling of lifted machine on workers due to wire ropes broken
(d) Lifted machine strike against walls or workers
NR 3 5 15
High
Risk
(a) Routine maintenance and inspection of the overhead crane should be carrying out by competent person.
(b) Ensure the load to be lifted is within safe lifting capacity of the overhead crane
(c) Overhead crane should be used by a competent operator
(d) Ensure each lift is planned and supervise by a competent person
(e) Machine should stable during lifting so it not strike against walls and workers
(f) Wire rope should be in good condition to prevent falling of machine on workers
(h) Appropriate signs are should be display and protective equipment are providing to all the working personnel.
(g) Area should be barricade to prevent access of unauthorized workers
(h) Lifting accessories should be routinely inspect and maintain properly
1 2 2
Low
Risk
24 Welding
Burn of skin, irritation of eyes, nose, throat, and lungs problems etc.
Welding Fumes and waste producing during the welding
NR 4 2 8
Mod
erat
e Ri
sk
(e) Proper PPEs(masks, gloves, welding dress, goggles, etc.) are used by the workers before performing the job
(f) Closing and segregation of area where fumes produces during welding and mark with relevant safety sign
(g) Ensure proper flow of air for better ventilation
(h) Workers Awareness & Training to complete job effectively and to use PPEs.
2 2 4
Low
Risk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 39 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Fire
Welding near flammable solvents and substances or degreasing equipment.
NR 2 5 10
Mod
erat
e Ri
sk
(f) Combustible materials (such as flammable liquids, wood, paper, textiles, packaging or plastics) are kept away from the place where welding job is performed.
(g) Flame-resistant sheets or covers are used to prevent hot particles passing through openings in floors and walls (doorways, windows, cable runs, etc.).
(h) Prevent flame, heat, sparks or hot spatter from landing on the hoses.
(i) Keep fire extinguishers are kept nearby. (j) Proper PPE’S should be provide to
workers (gloves, shoes, Safety shield, apron, charcoal mask etc.)
1 4 4
Low
Risk
25 Security Security Threat to life Fire from pistol or gun R 5 4 20
High
Risk
(a) All the ammunition is stored properly and no one is allowed to kept the ammunition after the duty hours
(b) Guns or pistols are kept unloaded and safety pin is at ON point all the time
(c) Ammunition is given or used by only the license holding personnel
(d) All security guards are trained to use the ammunition and about the emergency situations and how to handle or control that situation
1 4 4
Low
Risk
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Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
26
Lift / Elevator / Hoist Areas
Using of elevators & Lifts Cargo hoist rupture Losing or break
supportive wires R 2 5 10
Mod
erat
e Ri
sk
(a) It can be controlled by inspecting hoists, elevators and cargo lifts on regular basis.
(b) By checking of weight during usage of cargo lifts, elevators etc.
(c) By adopting other precautions.(d) Instructions must be displayed for all the
workers in local language.(e) Paths must be marked for the total area
of hoist (Open Lifters).
1 3 3
Low
Risk
Cargo Lifts & Elevators
Leakage of hydraulic oil
(a) Inefficient machinery operations.
(b) Seal can be damaged.
(c) Poor Quality Product manufacturers.
(d) Premature machinery component failures.
NR 2 4 8
Low
Risk
(a) Proper maintenance includes correct alignment of hydraulic pump drive shafts with electric motors or pulleys, as well as correct alignment of cylinder rods, to ensure that side loading does not occur.
(b) Regular monitoring of hydraulic oil temperature is also essential.
(c) Hoses and fittings must be inspected regularly
(d) Always purchase good quality products to ensure the safety level.
2 3 6
Low
Risk
Hazardous Waste Areas
Hazardous waste not in specific areas
Human Health Failure
(a) Ingestion by drinking or eating foods.
(b) Inhalation Process.(c) Through Skin
Absorption.
R 5 3 15
High
Risk
(a) It can be reduced by using PPEs during Hazardous waste management.
(b) Always use the separate places for different hazardous materials.
(c) Wash face and hands after waste management processes.
3 4 12
Mod
erat
e Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 41 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Mixture of Hazardous Chemical Waste
Explosions
(a) No Segregation of hazardous chemicals.
(b) Chemical spillage.R 4 4 16
High
Risk
(a) Always use separate secondary containments for all those chemicals which may cause the explosions.
(b) When you use chemical drums, always wash these drums before sending to waste areas.
(c) Designate the separate places for different chemical wastes.
3 3 9
Mod
erat
e Ri
sk
Fork Lifter Moving Machinery Human Injury or may be death of workers
(a) Unsafe/incompetent operator may cause harm to self and pedestrians
(b) Forklift may overturn causing damage to operator.
(c) Forklift mast may strike electrical fittings and can electrocute operator.
R 4 4 16
High
Risk
(a) Only certified operators are allowed to operate equipment. Certificate must be viewed and carried on person.
(b) Ensure that load is within forklift’s capacity. Forklift not to be operated across inclines.
(c) Work areas are to be assessed to ensure that no overhead fitting can contact mast of machine.
3 3 9
Mod
erat
e Ri
sk
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 42 of 43
Hazards & Risk Assessment QHSE
Sr. #
Department /Area
Activity / Process Identified Hazard Possible Reason
Cond
ition
(R/N
R)
Risk Assessment
Sign
ifica
nce
Control Measures
Residual Risk
Resid
ual
Sign
ifica
nce
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Occ
urre
nce
(O)
Seve
rity
(S)
Risk
(R) =
(O
*S)
Operating the forklift
Human Injury or may be death of workers
(a) Load on tines may be too high causing forklift to tip over.
(b) Load may be dislodged from tines causing injury.
(c) Operator must ensure that tines are in the low travel position at all times.
(d) Ensure tines are dry and not slippery with rain. Operator to drive with load tilted and snug against mast.
Refueling Fork Lifter
Anyone can suffer ill-health or may be death of workers
(a) Exhaust fumes can be toxic if allowed to accumulate in an enclosed space.
(a) Ensure the forklift is refueled in a well-ventilated space.
Document #: CFL/COM/FRM-008/HRA REV: 01 Effective Date: May 11, 2019 Page 43 of 43