assembly instructions sliding glass doors 2500 & 2600 - 2...
TRANSCRIPT
X OX OZ
3 PANEL DESIGN
Z XOFIXEDPANEL
MOVING PANEL
XOFIXEDPANEL
MOVING PANEL
XO Z
ZX OFIXEDPANEL
MOVING PANEL
2 PANEL DESIGN
MOVING PANEL
FIXEDPANEL
DEADPANEL
FIXEDPANEL
FIXEDPANEL
MOVING PANEL
MOVING PANEL
DEADPANEL
DEADPANEL
DEADPANEL
NOTE:ALL VIEWSARE FROM EXTERIOR
ASSEMBLY INSTRUCTIONS SLIDING GLASS DOORS2500 & 2600 - 2 PNL & 3 PNL
393120103010
SGD ASSEMBLY
SHEET 1 OF 8
REVPROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED INTHIS DRAWING IS THE SOLEPROPERTY OF WOJAN WINDOW &DOOR CORPORATION. ANYREPRODUCTION IN PART OR AS AWHOLE WITHOUT THE WRITTENPERMISSION OF WOJANWINDOW & DOOR IS PROHIBITED.
2500/2600SERIES:
INSTRUCTIONSSCALE: 1:20
05.10.11
56 57 58 59
FRAME BOX
60
61
BOXED HANDLESET KIT BAGGED HARDWARE KIT
PARTS LIST
S S T T U U
V
V
WW
AOAO
53 54 55
51
50
SHEET 2 OF 8
52
OPTIONAL
62
6364
FOR 2500 MODEL,HEAD STOP ISFACTORY APPLIED
Z PANEL 65INTERIOR SIDE
EXTERIOR SIDE
O PANEL 66
X PANEL67
SCREEN DOOR 68INTERIOR SIDE
NO. DESCRIPTION 2500 XO 2 PNL
2500 XOZ 3 PNL
2500 ZXO 3 PNL
2600 XO 2 PNL
2600 XOZ 3 PNL
2600 ZXO 3 PNL
50 FRAME HEAD 1 1 1 1 1 1
51 FRAME HEAD STOP 1 1 1 1 1 1
52 FRAME SILL 1 1 1 1 1 1
53 ACTIVE JAMB 1 1 NA 1 1 NA
54 PARTING ASTRAGAL NA 1 1 NA 1 1
55 FIXED JAMB 1 1 2 1 1 2
56 #8 X 3/4 PH SCREW 19 27 27 23 33 33
57 RETAINER BRACKET 3 9 9 3 9 9
58 DUST PLUG WITH FIN - 2 X .500 X .400 2 2 2 2 2 2
59 FIXED PANEL TOP BRACKET ASSY 1 1 1 1 1 1
60 BUMPER STOP 1 1 1 1 1 1
61 HANDLE SET 1 1 1 1 1 1
62 PARTING ASTRAGAL BRACKET NA 1 1 NA 1 1
63 #10-24 x 7/8" B.H.C.S. 1/8 SCKT NA 6 6 NA 6 6
64 #10-24 x 3/8" ACORN NUT NA 6 6 NA 6 6
65 Z PANEL (PARTING ASTRAGAL FIXED) NA 1 1 NA 1 1
66 O PANEL (FIXED) 1 1 1 1 1 1
67 X PANEL (MOVING) 1 1 1 1 1 1
68 SCREEN DOOR 1 1 1 1 1 1
50. FRAME HEAD
55. FIXED JAMB
53. ACTIVE JAMB
52. FRAME SILL
56. #8 X 3/4 PH SCREWS
3. DETAIL B ASSEMBLE FRAME TOGETHER AT EACH CORNERUSING 3 PAN HEAD SCREWSPER CORNER.
DETAIL B FRAME ASSEMBLY
DETAIL C
DETAIL C
4. DETAIL C SEAL JOINTS OUTSIDE OF FRAME JAMBSAT BOTH HEAD AND SILL.
50. FRAME HEAD
52. FRAME SILL
DETAIL A
SEAL ENDS
56. #8 X 3/4 PH SCREWS
53. & 55 FRAME JAMBS
52. FRAME SILL5. TOOL SEALANT AFTERAPPLICATION TO INSUREWEATHER TIGHTNESS.
53. & 55. FRAME JAMBS
SEAL JOINTS
53. & 55. FRAME JAMBSSEAL JOINTS
ATAT
50. FRAME HEAD
51. FRAME HEAD STOP
56. #8 X 3/4 PH SCREWS
5. SCREW THE FRAME HEAD STOP TOTHE FRAME HEAD USING 4 OR 6 PANHEAD SCREWS
FRAME ASSEMBLY
2. DETAIL B SEAL BOTH ENDS OF THE FRAME JAMB WHERETHEY COME IN CONTACT WITHTHE HEAD & SILL. SEAL WATERLEG AREA ON FRAME JAMBTHAT COMES IN CONTACT WITHTHE SILL.
1. DETAIL A ADD SEALANT TO #8 X 3/4 PH SCREWS THREADSTO INSURE WATER TIGHTNESS.
SHEET 3 OF 8
Z
Z PANEL ASSEMBLY
Z
Z Z
AX
AX
AY
AY
Z PANEL
57. RETAINER BRACKET
55. FIXED JAMB
56. #8 X 3/4 PAN HEAD SCREW
EXTERIOR
INTERIOR
VINYL PARTING STRIP
1. FRAME HEAD
FIXED CHANNELAREA
MOVING CHANNELAREA
Z PANEL
EXTERIOR INTERIOR
SCREEN CHANNELAREA
DETAIL E
SCREENCENTERING LEG
FIXEDCENTERING LEG
MOVINGCENTERING LEG
52. FRAME SILL
EXTERIOR
INTERIOR
Z PANEL
Z PANEL (PARTING ASTRAGAL FIXED) INSTALLATION * SHOULD BE SKIPPED IF 2 PNL
IDENTIFY Z PANEL REQUIRED POSITION.1.EX: IF CONFIGURATION IS ZXO, THE Z PANELWILL GET PLACED IN THE FURTHEST LEFTPOSITION AS VIEWED FROM THE EXTERIOR.
4. DETAIL F SLIDE Z PANEL TOWARDS JAMB TO THE REQUIREDPOSITION AND INSURE THE LIP OFTHE Z PANEL RETAINER LEG ISFULLY SEATED AGAINST THE VINYLPARTING STRIP.
5. DETAIL F APPLY 3 RETAINER BRACKETS AT TOP, BOTTOM AND MID SPAN OF Z PANEL AND JAMBWITH 2 PAN HEAD SELF DRILLINGSCREWS IN EACH BRACKET.
MUST ALWAYS START WITH THE Z PANEL FIRST
DETAIL D
DETAIL F
SHEET 4 OF 8
2. IN THE REQUIRED POSITON, APPLY SILICONE SPRAY OR ISOPROPYLALCOHOL IN THE FIXED CHANNEL AREA,ONLY THE HEAD AND JAMB VINYL BULB SEALS, TO EASE O PANEL INSERTION.
3. DETAIL D INSERT TOP OF Z PANEL INTO THE FIXED CHANNELOF FRAME HEAD AT ANGLE, DETAIL ESWING BOTTOM OF THE Z PANELTOWARD THE SILL AND POSITION BOTTOM Z PANEL NOTCH OVER SILLFIXED CENTERING LEG.
Z62. PARTING ASTRAGAL BRACKET
Z PANEL EXTERIOR FACE
54. PARTING ASTRAGAL
56. #8 x 3/4 PH SCREWS
AQAQ
56. #8 X 3/4 PH SCREW WITH SEALANT
INTERIOR
57. RETAINER BRACKET
63 & 64. #10-24 X 7/8 BHCS WITH ACORN NUTS
54. PARTING ASTRAGAL
EXTERIOR
Z PANEL (PARTING ASTRAGAL FIXED) INSTALLATION * SHOULD BE SKIPPED IF 2 PNL
DETAIL G
DETAIL H
Z PANEL ASSEMBLY6. DETAIL G INSERT PARTING ASTRAGAL BRACKETINTO TOP NOTCH IN THE PARTING ASTRAGAL WITHSCREW HOLES FACING AWAY FROM Z PANEL.
7. PLACE LOWER END OF PARTING ASTRAGALAGAINST SILL & TIGHT TO Z PANEL AND SWINGTOP OF PARTING ASTRAGAL INTO POSITION.
8. DETAIL H APPLY 3 RETAINER BRACKETS AT TOP, BOTTOMAND MID SPAN OF Z PANEL AND ATTACHED TOPARTING ASTRAGAL WITH 2 #10-24 X 7/8" B.H.C.S.AND ACORN NUTS IN EACH BRACKET
9. DETAIL H APPLY 1 PAN HEAD SCREW WITH SEALANT CENTERED HORIZONTALLY ON PARTING ASTRAGAL AND VERTICALLYON LOCATOR LINE ON SILL WATER LEG.
10. DETAIL G APPLY 2 PAN HEAD SCREWS THROUGH PARTING ASTRAGAL TOP BRACKET AND INTO FRAME HEAD.
SHEET 5 OF 8
O
6.171 AF AF
AJAJ
AZ
AZ
AB
CENTERING LEG
BOTTOM PANEL NOTCH
O FIXED PANEL
57. RETAINER BRACKET
55. FIXED JAMB
EXTERIOR
INTERIOR
56. #8 X 3/4 PH SCREWS
VINYL PARTING STRIP
59. FIXED PANELTOP BRACKET ASSY
EXTERIORINTERIOR
1. FRAME HEAD
O FIXED PANEL
56. #8 X 3/4PH SCREW
MOVING CHANNELAREA
FIXED CHANNELAREA
SCREEN CHANNELAREA
INTERIOR
MOVINGCENTERINGLEG
52. FRAME SILLEXTERIOR
SCREENCENTERINGLEG
FIXEDCENTERINGLEG
O FIXED PANEL
60. BUMPERSTOP
O PANEL (FIXED) INSTALLATION
3. DETAIL J INSERT TOP OF O PANELINTO THE FIXED CHANNEL OF FRAME HEAD AT ANGLE, DETAIL K SWING BOTTOM OF THE O PANEL TOWARDTHE SILL AND POSITION BOTTOMO PANEL NOTCH OVER FIXEDCENTERING LEG.
5. DETAIL L APPLY 3 RETAINERBRACKETS AT TOP, BOTTOM ANDMID SPAN OF O PANEL AND JAMB(OR PARTING ASTRAGAL IN ZOX - 3 PANEL DOORS) WITH 2 PAN HEAD SELF DRILLING SCREWS IN EACH BRACKET.6. DETAIL J APPLY FIXED PANEL TOPBRACKET ASSY TO THE TOP OF THE O PANEL. BRACKET WILL ALIGN WITHEXISTING HOLE ON PANEL AND FITSNUGGLY UP INTO THE FRAME HEAD. INSURE WEATHERSTRIP LEG DOES NOTPROTRUDE BEYOND FIXED PANEL INTERLOCK. APPLY 1 PAN HEAD SCREW THROUGH BRACKET INTO THE STATIONARY CHANNEL.
6. DETAIL J APPLY 1 PAN HEAD SCREWTHROUGH FIXED PANEL TOP BRACKETASSY TO TOP OF O PANEL AND INTOTHE STATIONARY CHANNEL.
4. DETAIL L SLIDE O PANEL TOWARDS JAMB (OR PARTINGASTRAGAL IN ZOX - 3 PANELDOORS) TO THE REQUIREDPOSITION AND INSURE THE LIPOF THE O PANEL RETAINER LEG IS FULLY SEATED AGAINSTTHE VINYL PARTING STRIP.DETAIL K
DETAIL L
O PANEL ASSEMBLY
SHEET 6 OF 8
DETAIL J1. PLACE O PANEL IN REQUIREDPOSITION. EX. IF CONFIGURATION ISZXO OR XO, THE O PANEL WILL GETPLACED IN THE FURTHEST RIGHT POSITION AS VIEWED FROM THE EXTERIOR.2. IN THE REQUIRED POSITON, APPLY SILICONE SPRAY OR ISOPROPYL ALCOHOL IN THE FIXEDCHANNEL AREA, ONLY THE HEADAND JAMB VINYL BULB SEALS,TO EASE O PANEL INSERTION.
7. DETAIL K PLACE BUMPER STOP ONTHE MOVING CENTERING LEG AGAINSTTHE JAMB BY THE O PANEL.
AK
AL
38 "
DETAIL M
MOVINGCENTERING LEG
FIXEDCENTERINGLEG
INTERIOR
EXTERIOR
X O
X PANEL MOVING ASSEMBLY
AR
ROLLERADJUSTMENT HOLE
1.865
AUAU
58. DUST PLUG
52. FRAME SILL
SCREENCENTERINGLEG
AW
AW
BABA
51. FRAME HEAD STOP
56. #8 X 3/4 PH SCREWS
X MOVING PANELO FIXED PANEL
MOVING CHANNELAREA
FIXEDCHANNELAREA 50. FRAME HEAD
EXTERIOR
INTERIOR
SCREENDOOR
SCREENCHANNELAREA
SCREENGLIDE
SECTION BA-BA
X PANEL (MOVING) INSTALLATIONDETAIL N PLACE WEATHERSTRIP1.
DUST PLUGS ON MOVING PANEL TRACK OF SILL AS SHOWN.2. PLACE X PANEL IN REQUIRED POSITION.EX: IF CONFIGURATION IS XOZ OR XO, THEX PANEL WILL GET PLACED IN THE FURTHESTLEFT POSITION AS VIEWED FROM THE EXTERIOR.2500 MODEL ONLY3. DETAIL M INSERT TOP OF X PANEL INTO THE MOVING CHANNEL AREA OF FRAME HEADAT ANGLE, DETAIL P SWING BOTTOM OF THEX PANEL TOWARD THE SILL AND POSITIONBOTTOM PANEL NOTCH OVER SILL MOVINGCENTERING LEG UNTIL RESTING ON ROLLERS.
4. DETAIL Q ADJUST RIGHT AND LEFTROLLERS THROUGH ROLLER ADJUSTMENTHOLES WITH PHILIPS HEAD SCREW DRIVER UNTIL THERE IS APPROXIMATELY 1/8"GAP BETWEEN BOTTOM OF MOVING PANELAND SILL LEVEL ON BOTH SIDES OF THE PANEL & MOVING PANEL HAS AN EVENREVEAL WITH FRAME JAMB.
58. DUST PLUG
2600 MODEL ONLY3. DETAIL P INSERT BOTTOM OF THE X PANELTOWARD THE SILL AND POSITION BOTTOM PANEL NOTCH OVER SILL MOVING CENTERINGLEG UNTIL RESTING ON ROLLERS, STANDUPRIGHT AND MOVE X PANEL INTO CLOSEDPOSITION. 3A. DETAIL M INSERT FRAME HEAD STOPAS SHOWN.3B. DETAIL M FASTEN #8 X 3/4 SCREWS4 OR 6 FROM HARDWARE KIT THROUGHPRE-DRILLED HOLES OVER STATIONARYPANEL - ONCE COMPLETED SLIDE X PANEL INTO FULLY OPEN POSITIONAND ADD REMAINING SCREWS TOFRAME HEAD STOP OVER MOVING PANEL SECTION.
DETAIL Q
DETAIL P
SHEET 7 OF 8
5. DETAIL M ADD THE TWO SCREEN GLIDESTO THE HEAD OF THE SCREEN DOOR. INSERT SCREEN HEAD FIRST INTO SCREEN CHANNELAREA AND SWING THE BOTTOM INTO POSITION,THEN APPLY REMAINING HARDWARE.6. TRIM BUG FLAP ON SCREEN AT BOTHHEAD & SILL SO AS NOT TO HINDEROPERATION OF SCREEN.
DETAIL N
OPTIONAL KEYEDLOCK CYLINDER
NOTE:LATCH MUST ALWAYSENGAGE UPWARD
LATCH
INTERIOR HANDLE
ADJUSTMENT SCREWFRAME KEEPER
USE PAN HEAD SCREWS NOGREATER THAN #10 IN SIZE FOR ATTACHED INTO STUD.
EXTERIORHANDLE
X MOVING PANEL
SPACER
ESCUTCHEONPLATE
#8 X 1/2" SCREW
#8 X 1/2" SCREW
#10-24 X 2.00"MACHINE SCREWS
TURN LEVERMUST POINTTOWARDS GLASS
1. INSERT LATCH INTO X MOVING PANEL SLOTAS SHOWN, SHIFT LATCH TO ALIGN HOLES,ATTACH LATCH WITH (2) #8 X 1/2" SCREWS 2. ASSEMBLE INTERIOR HANDLE TO ESCUTCHEON PLATES ACCORDINGTO THE X MOVING PANEL OF THE DOOR, WITH 2 SCREWS. INSERT TURN LEVER TAIL INTO DOOR LATCHHUB SLOT WITH TURN LEVER TOWARDSGLASS. PLACE THE INTERIOR ANDEXTERIOR HANDLE ASSEMBLIES ONDOOR WITH HANDGRIP TOWARDS GLASS, AND SECURE IN PLACE WITHTHE #10-24 X 2.00" MACHINE SCREWS. 3. INSTALL FRAME KEEPER WITH SPACER TOFRAME JAMB WITH TWO PAN HEAD SCREWS,AFTER DOOR ROLLERS ARE ADJUSTED,ADJUST FRAME KEEPER FOR PROPERLATCH ENGAGEMENT.4. AFTER X MOVING PANEL AND KEEPERARE ALIGNED, IN AND OUT ADJUSTMENTMAY BE MADE BY TURNING SLOTTEDADJUSTMENT SCREW.
SHEET 8 OF 8
HANDLE SET INSTALLATION