assembly instructions assembly instructions english · assembly instructions for seismic welded...

Assembly instructions for seismic welded 1-tier or 2-step battery racks

Engl

ish

NOTE

• Before you start with the as-sembly of the rack, check thepackages delivered to ensureyou have received the correctnumber and items.

• It is not possible to insertmissing pieces at a later date.

• The rack system and the or-der of assembly is illustratedin the diagrams.

NOTE

• All screws must be tightenedto a torque of 20 Nm [27 ft⋅lb].

• Do not over tighten.

NOTE

HANDLE WITH CARE

• In case of coating damage, repair surface immediately

1-Tier Seismic Rack

2-Step Seismic Rack

• Before you start with the assembly of the rack, check the packages delivered against rack parts list to ensure you have received the correct items and quantity.• It is not possible to insert missing pieces at a later date.

NOTE

• The rack system and the order of assembly is illustrated in the diagrams.

NOTE

• All screws must be tightened to a torque of 20 Nm [ 27 ft lb ].• Do not over tighten.

NOTE

Assembly InstructionsFor seismic 1-Tier or 2-Step battery racks with welded uprights

Storage Battery Systems, LLC • N56 W16665 Ridgewood Dr. • Menomonee Falls, WI 53051www.sbsbattery.com • [email protected] • Toll Free: 800-554-2243

09-15-SRM1TR

552.

17”

401.

57”

451.77”

401.

57”

451.77”

60023.62”

75029.53”

90035.43”

120047.24”

150059.06”

60023.62”

75029.53”

90035.43”

120047.24”

150059.06”

“h” type rails

Bottom and Side Rails

EB0714EB0974

ET0072ET0102

EB0064

EB0034 EB0714EB0974

ET0072ET0102

EB0064

EB0034

End Holder Part# EB0064 Cross Brace Part# EB0714

H62.60"

39.37"

6.30"

L

B

17.68"

B

47.24"35.43"

3.94'' Ø0.79"

552.

17”

401.

57”

451.77”

401.

57”

451.77”

60023.62”

75029.53”

90035.43”

120047.24”

150059.06”

60023.62”

75029.53”

90035.43”

120047.24”

150059.06”

“C” type rails

Rack Frames/Uprights

2-Step Frame Part# EQ-SGX2 1-Tier Frame Part# EQ-PGX1

Parts Description

End Holder Part# EB0034

Part# 904=Qty.4 900mm (35.43in.) "h" type rails0.5 904=Qty.2 900mm (35.43in.) "h" type rails

Part# 904C=Qty.4 900mm (35.43in.) "C" type rails0.5 904C=Qty.2 900mm (35.43in.) "C" type rails

09-15-SRM1TR

Available Online

Note: If you need a rack information data sheet, please contact SBS at: [email protected], or visit www.sbsbattery.com/seismic-racks. Please have your rack part number ready.

09-15-SRM1TR

Rack 2-step

battery height Gap H form the

front part of support - 153 [ 6.0“] (1.hole)

220-280 [ 8.7“-11.0“] 228 [ 9.0“] (2.hole) 280-370 [11.0“-14.6“] 303 [12.0“] (3.hole) 370-520 [14.6“-20.5“] 378 [14.9“] (4.hole) 520-670 [20.5“-26.4“] 453 [17.8“] (5.hole)

Brace For assembling each brace, use 2 screws M8x20, 4 toothed lock washer and 2 nuts M8. Length L is determined by the distance between the uprights. Measure-ments are listed in the table. Center distance A of supports Length L of brace

600 mm [23.62“] 710 mm [27.95“] 750 mm [29.52“] 841 mm [33.11“] 900 mm [35.43“] 977 mm [38.46“] 1050 mm [41.34“] 1117 mm [43.98“] 1200 mm [47.24“] 1259 mm [49.57“] 1350 mm [53.15”] 1403 mm [55.24”] 1500 mm [59.06”] 1548 mm [60.94”]

• Gap H see table

NOTE

• Length L see table

NOTE

• All screws must be tightenedto a torque of 20 Nm [27 ft⋅lb].


NOTE

Hole Battery Height STT Battery Type

A 23.1 - 29" STT2V600

B 17.1 - 23" STT2V350 - STT2V490

C 10.6 - 17" STT12V50 - STT2V300

D 8 - 10.5"

• Length L see specific rack drawing

• All screws must be tightened to a torque of 20 Nm [27 ft lb]• Do not over tighten.

Center distance A of supports Length L of brace C/C

600 mm [ 23.62"] 710 mm [ 27.95"]

750 mm [ 29.52"] 841 mm [ 33.11"]

900 mm [ 35.43"] 977 mm [ 38.46"]

1050 mm [ 41.34"] 1117 mm [ 43.98"]

1200 mm [ 47.24"] 1259 mm [ 49.57"]

1350 mm [ 53.15"] 1403 mm [ 55.24"]

1500 mm [ 59.06"] 1548 mm [ 60.94"]

Length L is determined by the distance between the uprights.Measurements are listed in the table. Reference your specific rack footprint drawing.

■ Step 2 -

NOTE

NOTE

H62.60"

39.37"

6.30"

L

B

17.68"

B

47.24"35.43"

3.94'' Ø0.79"

AX BraceBC

AX Brace

BC

AX BraceBCD*

*There is no D mounting hole on 2-Step upright

■ Step 1 -

Side Rail Positioning

Determine side rail location and move side rail connectors to correct location

Assemble Cross Braces using 2 bolts M8x20, 4 toothed lock washers and 2 nuts M8.

09-15-SRM1TR

NOTE

Attention: • Uprights must be at a right

angle to the longitudinal axis of the frame.

Rack assembly

Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective dis-tances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.

Place frame in room and align.

The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“]. Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails

stepped frame • Firstly arrange two c-profiles

close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.

NOTE

• Paying attention to the batterywidth.

NOTE

• Paying attention to torque forfloor anchore bolts.

NOTE

• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27 ft⋅ lb]

• Do not over tighten

100

[4“]

A

A A A

90°

1 2 3

100

[4“]

Assembly with 2-

ASSEMBLY INSTRUCTION AIGB027.03 Fixation Earthquake Proof Racks We recommend the following procedure:

1. Place the battery rack according to the room layout. Pay attention to the given space between the racks, also to the equipment and the walls. We recommend a distance of 100mm/ 4”.

2. Mark the holes and drill it.

3. Clean the drilled holes.

4. Drive the Fix-Anchor into the drilled hole, tapping it lightly with a hammer whilst keeping the

nut flush with edge of thread.

5. Tighten nut, ensuring that the washer rests against the foot profile. When the specified torque is reached, the machined section of the bolt thread must not be visible above the nut. If the specified torque can not be obtained or the machined section is visible, then no load can be applied to the Fix-Anchor.

The right is reserved to make changes in material and specifications without notice. 11/04









NOTE



Rack assembly






NOTE


NOTE


NOTE



100

[4“]

A

A A A

90°

1 2 3

100

[4“]

Assembly with 2-

■ Step 3 - Rack Assembly

• Tighten all bolts in upper lengthways and end rails to a torque of 20 Nm [27 ft -lb]• Do not over tighten

NOTE

Place uprights in a vertical position and mount the cross braces according to the distance between uprights, as defined in the specific rack drawing. Ensure rack is square.

• Assemble near final installation location.

NOTE

If an SBS spill containment system is ordered the rack will be installed inside the polypropylene spill pans. Polypropylene is extremely strong and acid resistant and can support up to 15,000 lbs per square inch without degradation of the material.

SBS supplies different size spill pans that are butted together in different combinations to form different spill containment system lengths and widths. Flexible connectors are supplied to ‘connect’ the pans together.

Arrange the pans so that the spill containment “joints” do not line up with the rack uprights/frames.If the rack and spill containment is to be anchored to the floor you must assemble and place the spill containment system under the rack before marking the anchor holes. After the anchor holes are marked drill through the pans with an appropriate sized standard drill bit and then drill into the concrete floor with a masonry bit. Insert anchor bolts (supplied by others) and tighten.

If desired caulk hole/bolt with silicon (supplied by others) to create a 100% leak proof spill containment system.

Optional acid absorbing/neutralizing pillows can be placed in the spill system after the battery installation is complete.

■ Optional: SBS Spill Containment System Installation

09-15-SRM1TR

• All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft-lb]• Do not over tighten.

NOTE

NOTE



Rack assembly






NOTE


NOTE


NOTE



100

[4“]

A

A A A

90°

1 2 3

100

[4“]

Assembly with 2-

















NOTE



Rack assembly






NOTE


NOTE


NOTE



100

[4“]

A

A A A

90°

1 2 3

100

[4“]

Assembly with 2-

■ Step 5 - Assembling Rails

• Pay attention to the battery width.

NOTE

Assembly with 2-Step frame• First arrange two c-profiles close together in the center of the support, then mount an h-profile at a gap the width of the battery respectively.

NOTE



Rack assembly Place uprights in a verti-cal position and mount the brace according to distance A between the uprights, as defined in the enclosed diagram, and the respective distances A1, A2, A3... and so on. For assembling the braces, use screws M8x20, toothed lock washer and nuts M8.


The gap between the rack and the wall or other appliances in the room must be at least 100 mm [4“] Mark screw points in the floor. Drill holes for floor anchor bolts according to manufacturer’s instructions. Insert anchor bolts and screw down frame. Assembling rails

Assembly with a 1-row frame • h-profiles are mounted in the

center of the support, with a gap the width of the battery.

Assembly with a 2-tier or 2-stepped frame • Firstly arrange two c-profiles


NOTE


NOTE


NOTE

• Tighten all screws in upperlengthways and end railsto a torque of 20 Nm [27 ft⋅lb]


A A A

90°

1 2 3

100

[4“]

















NOTE



Rack assembly






NOTE


NOTE


NOTE



100

[4“]

A

A A A

90°

1 2 3

100

[4“]

Assembly with 2-

NOTE










NOTE


NOTE


NOTE



A A A

90°

1 2 3

100

[4“]

NOTE










NOTE


NOTE


NOTE



A A A

90°

1 2 3

100

[4“]

Assembly with a 1-Tier frame• h-profiles are mounted in the center of the support, with a gap the width of the battery.

Attention:• Uprights must be at a right angle to the longitudinal axis of the frame.

NOTE

• Pay attention to torque rating floor anchor bolts.

NOTE

NOTE



Rack assembly






NOTE


NOTE


NOTE



100

[4“]

A

A A A

90°

1 2 3

100

[4“]

Assembly with 2-

















NOTE



Rack assembly






NOTE


NOTE


NOTE



100

[4“]

A

A A A

90°

1 2 3

100

[4“]

Assembly with 2-

We recommend the following procedure:

1. Place the battery rack in the final resting place, paying attention to other equipment and walls. We recommend 4" of spacing from any equipment and walls.

2. Mark the holes and drill. Frames can accept anchor up to 3/4" (supplied by others). Move rack if needed to insert anchors.

3. Drive the anchor into the drilled hole, tapping it lightly with a hammer while keeping the nut flush with end of bolt.

4. Tighten nut, ensuring that the washer rests against the foot profile. Torque according to anchor instructions.

■ Step 4 - Mounting Frame to Floor

Place assembled frame in position and align.Use chalk line if necessary.

"h" type rails

"C" type rails

"C" type rails

"h" type rails

09-15-SRM1TR

Mounting rails Guide bolt M8x16 with washer 9/24 from below through the longitudinal hole in support, and screw it into the anchor plate

Inserting battery in rack Insert batteries, cells and/or blocks. Elements must be placed closely to one another. The rails (h-profiles) must support the elements lengthways on the frame without room to maneuver. If necessary adjust the position of the h-profiles. Inserting upper lengthways rails

Insert upper lengthways rails and screw down tightly at intersections.

Inserting top end rails

Pre-assemble holder. To this end use bolt M8x20 toothed lock washer and anchor plate. Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram. Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no room for maneuver. If neces-sary, re-adjust end rails.

NOTIZ

• All screws fixing the rails must be tightened to a torque of 8 Nm [11 ft⋅lb]


NOTE

• Tighten all screws in upperlengthways and end rails to atorque of 20 Nm [27⋅ft lb]

• Do not over tighten • Finally cover all screws with

the plastic caps and close allopenings in the stands withplastic stoppers

NOTE

• For frames which consist ofmore than one field, a connec-tion plate must be used at theintersection of two rails.

Illustrations, descriptions, and technical data are not binding and may change without notice. Edition 04/2003

Anchor Plate Washer Screw M8x16

Connecting Plate Washer Screw M8x16

Pla

stic

Cap

Pl

astic

Sto

pper

s

■ Mount Bottom Rails

Guide bolt M8x16 with washer from below through the longitudinal hole in upright, and screw it into the anchor plate.Note: "C" type rails can be tightened however "h" type rails should beinstalled loosely to allow width adjustment.

• For racks which consist of more than two uprights, a connection plate must be used at the intersection of two rails.

NOTE

Insert side rails and screw down lightly at intersections.

■ Step 6 - Inserting Side Rails






NOTIZ



NOTE




NOTE





Pla

stic

Cap

Pl

astic

Sto

pper

s

09-15-SRM1TR






NOTIZ



NOTE




NOTE





Pla

stic

Cap

Pl

astic

Sto

pper

s

■ Step 9 - Inserting Top End Rails

Pre-assemble holder. To this end use bolt M8x20, toothed lock washer and anchor plate.

Guide pre-assembled holder to the upper lengthways rails, as shown in the diagram.

Insert upper end rails, push them up to the battery and screw everything down. End rails must touch battery with no room to move. If necessary, re-adjust end rails.

• Tighten all screws in upper lengthways and end rails to a torque of 20 Nm [27 ft-lb]• Do not over tighten

• Finally cover all screws with plastic caps and close all openings in the stands with plastic stoppers.

NOTE

Insert batteries, (cells and/or blocks).

Batteries must be placed closely to one another.

SBS recommends 1/2" spacing between batteries. Using a 1/2" spacer helps while loading batteries.

■ Step 8 - Inserting Battery in Rack






NOTIZ



NOTE




NOTE





Pla

stic

Cap

Pl

astic

Sto

pper

s

We recommend using 1 or 2 batteries to help align bottom rails and to ensure proper spacing.

The rails (h-profiles) must support the elements depth on the frame without room to maneuver. if necessary adjust the position of the h-profiles.

Once aligned, torque bottom "h" type rails to 8Nm (11ft - lbs)

■ Step 7 - Aligning and Tightening Bottom Rails

09-15-SRM1TR

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