assembly & installa on guide · 2017-06-21 · note: as feet brackets are identical they can be...

RB-1300

1300mm CROSSBAR

RB-1300

1300mm CROSSBAR

RB-1300

1300mm CROSSBAR

32

Assembly & Installaon Guide

CUSTOMER SERVICE AND TECHNICAL SUPPORT

TEL: 01889 271202

E-MAIL: [email protected] GUIDE

1

1

Assembly & Installa on Guide

RB040-3 - TRIPLE CROSSBAR KITREF: 699-0695-01b

RB040-3: TRIPLE CROSSBAR KIT

SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION

CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003

E-MAIL: [email protected]

PLEASE READ INSTRUCTIONS FULLY PRIOR TO INSTALLATION OF CROSSBAR KIT

PLEASE ENSURE THAT THE MANUFACTURERS MAXIMUM ROOF LOADING IS NOT EXCEEDED(Refer to vehicle handbook)

REGULARLY INSPECT CROSSBARS AND ENSURE ALL FIXINGS ARE SECURE

This instruction is to illustrate the recommended installation method for our Crossbar Kit, anydeviation from this will be the sole responsibility of whoever carries out the installation.

THE PARTS LIST ILLUSTRATED RELATES TO COMPONENTS SUPPLIED WITHIN RB040-2EACH PHASE OF THE INSTALLATION WILL HAVE IT’S OWN PARTS LIST

Prior to each phase of installation please ensure all the items listed are present, we adviseeach foot bracket bag is opened when instructed.

KIT REF: RB040-3

TRIPLE CROSSBAR KIT

RB040-01REAR / MID BRACKET SET

RB040-01REAR / MID BRACKET SET 5

RB040-02FRONT BRACKET SET

42

3

4

RB-1300: 1300mm CROSSBAR - x3

1300mm EXTRUDED CROSSBAR - x1

INCLUDED WITHIN EACH RB-1300 BAG:

PLASTIC END CAP - x2

1750mm PVC STRIP - x2

RB040-01: REAR / MID FOOT BRACKET KIT - x2

5 RB040-02: FRONT FOOT BRACKET KIT - x1

699-0695: INSTALLATION GUIDE - x1

10mm SPANNER - x2

KNIFE OR CUTTERS

TAPE MEASURE

IF ANY ACCESSORIES LISTED BELOW HAVE BEEN PURCHASED PLEASE REFER TOADDITIONAL INSTALLATION GUIDE SUPPLIED WHEN INSTRUCTED.

THE ABOVE WILL BE REFERRED TO WITHIN THIS INSTALLATION PROCESS.

LOAD STOPS: LS2 - SIDE LOAD STOPS OR FS1 - FRONT LOAD STOPSLADDER CLAMP: LC1

TOOLS REQUIRED (Not included within kit)

REMOVE FACTORY FITTED ROOF PLUG AT LOCATIONS INDICATED ‘ ’.

4 & 6

4: NUT RETAINER - x4Part No: 802-0098

6: M6x20mm SET A2 - x12St.Steel

1: SMALL FOOT BRACKET - x2Part No: 702-1504-PCBAC


PHASE 1: RB040-01 REAR CROSSBAR FIXING KIT

10: M6 T NYLOC NUT A2 - x14

St.Steel

St.Steel


8: M6 FMC WASHER A2 - x8St.Steel






1 2

3 4

A:B:

SLIDE NUT RETAINERS (4) ATTACHED TO FEET BRACKETS (1) INTO 1300mm CROSSBAR AS SHOWN.NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.

LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).LOOSELY ATTACH EACH FOOT BASE (2) ONTO EACH FOOT BRACKET (1) AS SHOWN.LOCATE M6x20mm SET (6) INTO ALL NUT RETAINERS (4) AS SHOWN ABOVE.

3: FOOT GASKET - x2Part No: 812-0234

5: 3/8 x 1.5’’ REPAIR WASHER - x2Part No: 301-0010R1.5

2: FOOT BASE - x2Part No: 702-1712-PCBAC

FROM THE FIXING KIT SUPPLIED, ONLY THE ITEMSAND QUANTITIES LISTED BELOW ARE REQUIRED

IMPORTANTLOOSELY ATTACH

REPEAT ON BOTHFEET BRACKETS



9: 1/4 x 3/4’’ REPAIR WASHER - x12

64

6

1

8

10

6 9 2

1 9 10

4

L1 L2

REMOVE PLUGS

EXPOSED FIXINGPOINT


USE ANY RB-13001300mm CROSSBAR

1300mm EXTRUDEDCROSSBAR

(ANY RB-1300 BAG CAN BE USED)

LADDER CLAMPINSTALLATIONREFER TO LC1INSTRUCTION

IMPORTANT

NOTE: AS FEET BRACKETS ARE IDENTICAL THEY CAN BE FITTED EITHER SIDE OF VEHICLE.LOCATE CROSSBAR ASSEMBLY ONTO VEHICLE ROOF AND ALIGN FEET BRACKETS WITH PREVIOUSLY EXPOSED FIXING POINTS






EXPOSED FIXINGPOINT 6

PLEASE NOTE: VIEW ILLUSTRATED ABOVE IS FROM INSIDE THE VEHICLE LOAD AREA.LOCATE FIXING PREVIOUSLY INSERTED (7) AND LOOSELY ATTACH FEET BRACKETS ONTO VEHICLE AS SHOWN ABOVE.

5

PHASE 1 CONTINUED: RB040-01 REAR CROSSBAR FIXING KIT

L2


IMPORTANTx1 GASKET (3)

FEET BRACKETSCAN BE FITTED

EITHER SIDE

IMPORTANTFIXING (7) SECURED

FROM INSIDE

3

9

7

5

9

10

7

IMPORTANTx1 ITEM 5

x2 MAN PROCEDURE

IMPORTANTVIEW FROM INSIDE

LOAD AREA


BE AWARE

PROCEED TONEXT PHASE


4 & 6



1: SMALL FOOT BRACKET - x2Part No: 702-1504-PCBAC


PHASE 2: RB040-01 MID CROSSBAR FIXING KIT


St.Steel

St.Steel








1 2

3 4

A:B:

SLIDE NUT RETAINERS (4) ATTACHED TO FEET BRACKETS (1) INTO 1300mm CROSSBAR AS SHOWN.NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.

LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).LOOSELY ATTACH EACH FOOT BASE (2) ONTO EACH FOOT BRACKET (1) AS SHOWN.LOCATE M6x20mm SET (6) INTO ALL NUT RETAINERS (4) AS SHOWN ABOVE.


5: 3/8 x 1.5’’ REPAIR WASHER - x2Part No: 301-0010R1.5








64

6

1

8

10

6 9 2

1 9 10

4

L2

REMOVE PLUGS

EXPOSED FIXINGPOINT


USE ANY RB-13001300mm CROSSBAR


(ANY RB-1300 BAG CAN BE USED)







EXPOSED FIXINGPOINT 6

PLEASE NOTE: VIEW ILLUSTRATED IS FROM INSIDE VEHICLE LOAD AREA, FIXING WILL BE VISIBLE WITHIN HIGHLIGHTED AREA.LOCATE FIXING PREVIOUSLY INSERTED (7) AND LOOSELY ATTACH FEET BRACKETS ONTO VEHICLE AS SHOWN ABOVE.

5

PHASE 2 CONTINUED: RB040-01 MID CROSSBAR FIXING KIT

L2




EITHER SIDE


FROM INSIDE

3

9

7

IMPORTANTx1 ITEM 5

x2 MAN PROCEDURE


LOAD AREA


BE AWARE


5

9

10

7

4 & 6


1: LARGE FOOT BRACKET - x2Part No: 702-1505-PCBAC


PHASE 3: RB040-02 FRONT CROSSBAR FIXING KIT






1 2

3

A:B: LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).

LOOSELY ATTACH EACH FOOT BASE (2) ONTO EACH FOOT BRACKET (1) AS SHOWN.LOCATE M6x20mm SET (6) INTO ALL NUT RETAINERS (4) AS SHOWN ABOVE.


5: M6 SNAP-OFF STRIP - x2Part No: 641-0009








8: M6 SQ SPRING WASHER A2 - x2St.Steel


St.Steel

St.Steel




64

6

1

9

11

6 10 2

1 10 11

4SLIDE NUT RETAINERS (4) ATTACHED TO FEET BRACKETS (1) INTO 1300mm CROSSBAR AS SHOWN.NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.

4

INSERT EACH 1750mm PVC STRIP INTO CROSSBAR, CUT A 1000mm PIECE FROM EACH.A:B:

IMPORTANT: IF LOAD STOPS ARE REQUIRED, THE FORWARD STOPS WILL NEED TO BE FITTED NOW.

LOCATE EACH PREVIOUSLY CUT PIECE OF PVC STRIP 150mm FROM END OF CROSSBAR.

‘X’ WILL BEREFERRED DURINGFS1 INSTALLATION

1000mm

DIMENSION TAKEN FROM END OF PVC STRIP

RETAIN EXCESS FOR LATER STAGE

1300mm CROSSBAR

1750mm PVC STRIP

CUT 1000mm PIECE OF PVC STRIP

1750mm PVC STRIP

1000mm PVC STRIP

1000mm PVC STRIP

FIT LOAD STOPSIF REQUIRED

REFER TO FS1INSTRUCTION

IMPORTANT150mm (’X’)


1300mm CROSSBARWITH PVC STRIP

1300mm EXTRUDED CROSSBARWITH PVC STRIP







6

PHASE 3 CONTINUED: RB040-02 FRONT CROSSBAR FIXING KIT

8

IMPORTANT: DO NOT SNAP-OFF EXCESS FROM STRIP AT THIS STAGE.ALIGN M6 SNAP-OFF STRIP (5) WITH PREVIOUSLY INSERTED FIXING (7) AND LOOSELY ATTACH AS SHOWN.

PLEASE NOTE: VIEW ABOVE IS FROM INSIDE THE VEHICLE LOAD AREA, FIXING WILL BE VISIBLE WITHIN HIGHLIGHTED AREA.LOCATE FIXING PREVIOUSLY INSERTED (7) ON BOTH SIDE OF VEHICLE, ONCE AWARE WHERE IT IS PROCEED ONTO NEXT STAGE.


EXPOSED FIXINGPOINT

L2




EITHER SIDE


FROM INSIDE

3

10

7

5

L2

REMOVE PLUGS

EXPOSED FIXINGPOINT

BULKHEADSIDE DOOR

7

75

7

IMPORTANTREPEAT ON BOTHSIDES OF VEHICLE

IMPORTANTLOCATE PREVIOUSLY

INSERTED FIXING


LOAD AREA

8

x2 MAN PROCEDURE

IMPORTANTDO NOT SNAP-OFF

EXCESS FROM STRIP


BE AWARE


VISUALLYLOCATEFIXING

ENSURE ALL FASTENERS HAVE BEEN TIGHTENED TO SPECIFIED TORQUE SETTINGS.LOCATE A PLASTIC END CAP INTO EACH END OF ALL CROSS-MEMBERS AS SHOWN ABOVE.

PHASE 4: COMPLETION OF CROSSBAR KIT INSTALLATION






4

PLASTIC END CAP

2

3

INSERT EACH PIECE OF PVC STRIP INTO FRONT CROSS-MEMBER APERTURES AS SHOWN.CUT x4 64mm PIECES OF PVC STRIP FROM EXCESS LEFT OVER FROM EARLIER PROCEDURE.A:

B:

1ENSURE EACH CROSS-MEMBER IS LOCATED CENTRALLY AND ALL ARE LEVEL. A -

B -TIGHTEN ALL FASTENERS TO RELEVANT TORQUE SETTING SPECIFIED ABOVE.

REMOVE EXCESS FROM M6 SNAP-OFF STRIP, SIMPLY ROTATE UNTIL EXCESS BREAKS OFF.

+_

_ +

TIGHTEN ALLFASTENERS TO 8Nm

REMOVE EXCESSROTATE TO SNAP-OFF

64mm

CUT x4 64mm

FRONT1300mm CROSSBAR

64mm PVC STRIP

= =

+ _ = =

= =IMPORTANTENSURE CROSSBARS

ARE LEVEL

IMPORTANTENSURE CROSSBARS

ARE CENTRAL

INSTALLATIONCOMPLETE

FIT LOAD STOPSIF REQUIRED

REFER TO LS2INSTRUCTION

IMPORTANT

FIT LOAD STOPS PRIOR TOEND CAP IF REQUIRED

assembly & installa on guide · 2017-06-21 · note: as feet brackets are identical they can be...

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