asistal as40 plus thermal sliding system

36
1 Copyright 2011 © ASISTSLIDE 40 PLUS ASISTSLIDE 40 PLUS is a sliding system designed for durability, high performance, and easy construction. The system is based on a sash width of 42mm, and has a maximum glazing depth of 36mm. This allows for the incorporation of venetian blinds that can placed between the glazing panels. The system can also be used for making sliding shutters and automated shading solutions for the building exterior. The system incorporates a replacable guide rail made from anodized aluminium, high performance wheels, security locks, anti-lift buffers, and reinforced interlock profiles. This system is completely compatable with the ASISTSLIDE 40 system with common accessories that can be used on both systems. Joint connections can be made either with spring corners or crimp corner. This system has been designed specifically for ASISTAL an aluminium profiles company of ALPOSS. ALPOSS is located in the region of Marmara and the Aegean region of Turkey, and began the servicing the aluminium industry since 1994. The mission of the company is to provide quality service to its customers with continuous innovation, respect for the environment, ongoing investments, strong business partners, and a young dynamic team that will provide a sustainable future. Curtain Wall Systems, Window Profiles, Railing Systems, Glass Balcony, and a wide range of accessories, including the production of aluminum composite panels and glazing spacers meet the needs of its customers with comprehensive solutions. The ALPOSS Group of companies is a major industrial complex that provides added value to raw materials.

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This is a product catalogue for aluminium thermal sliding system for Asistal. We designed the products for the system including the aluminium and plastic parts as well we all of the accessories, and we also designed and developed the product catalogue.

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Page 1: Asistal AS40 PLUS Thermal Sliding System

1Copyright 2011© ASISTSLIDE 40 PLUS

ASISTSLIDE 40 PLUS is a sliding system designed for durability, high performance, and easy construction. Thesystem is based on a sash width of 42mm, and has a maximum glazing depth of 36mm. This allows for theincorporation of venetian blinds that can placed between the glazing panels. The system can also be used formaking sliding shutters and automated shading solutions for the building exterior. The system incorporates areplacable guide rail made from anodized aluminium, high performance wheels, security locks, anti-lift buffers,and reinforced interlock profiles. This system is completely compatable with the ASISTSLIDE 40 system withcommon accessories that can be used on both systems. Joint connections can be made either with spring cornersor crimp corner. This system has been designed specifically for ASISTAL an aluminium profiles company ofALPOSS.

ALPOSS is located in the region of Marmara and the Aegean region of Turkey, and began the servicing thealuminium industry since 1994. The mission of the company is to provide quality service to its customers withcontinuous innovation, respect for the environment, ongoing investments, strong business partners, and a youngdynamic team that will provide a sustainable future.

Curtain Wall Systems, Window Profiles, Railing Systems, Glass Balcony, and a wide range of accessories,including the production of aluminum composite panels and glazing spacers meet the needs of its customerswith comprehensive solutions. The ALPOSS Group of companies is a major industrial complex that providesadded value to raw materials.

Page 2: Asistal AS40 PLUS Thermal Sliding System

2 Copyright 2011©ASISTSLIDE 40 PLUS

Copyright Notice:Copyright 2011 Asistal Aluminium Ltd. All rights reserved. The images and text in this manual are protectedby international copyright law. Reproducing, transmitting, or photocopying is strictly forbidden without writtenconsent from the publisher.

Disclaimer of Liability:In preperation of this manual, every effort has been made to provide the most clear and accurate information aspossible. However, errors may exist and therefore Asistal Aluminium Ltd. and the publisher of this manualdisclaim the responsibility of inaccurate information and typographical errors that may exist in this manual. Theinformation in this manual is subject to change without notice to the User. Asistal Aluminium Ltd. and itsauthorized agents and dealers, make no warranties or guarantees regarding the content and accuracy of theinformation found within this manual.

©

Page 3: Asistal AS40 PLUS Thermal Sliding System

Name q[W/m2

] θ[o

C] h[W/(m2

·K)]

Exterior, frame 0,000 25,000

Interior, frame, normal 20,000 7,69231

Interior, frame, reduced 20,000 5,000

Symmetry/Model section 0,000

Name λ[W/(m·K)]

000,061)syollaiS(muinimulA

EPDM (ethylene propylene diene monomer) 0,250

041,0peews)retseylop(riahoM

071,0digir,)edirolhclynivylop(CVP

Panel 0,035

003,0erbifssalg%52htiw6.6dimayloP

9.0=spE,ytivacriakaerBlamrehT_nU

9.0=spE,ytivacriadetalitnevnU

Uf

=

Φ

ΔT- U

p·b

p

bf

=

-14,006

-20,000- 1,349·0,195

0,102= 4,30 W/(m

2

·K)

A

B

C

DE

ΦA-B

= -14,0 W/m

195,0

101,7

UD-E

= 1,35 W/(m2

·K)

3Copyright 2011© ASISTSLIDE 40 PLUS

Note: The Uf factor is a theoretical value based on thermal analysis software.

THERMAL PROPERTIES

5

15

1

1

1

1

2 3

3

4

4

4

7

11

13

16

20,0oC

18,0oC

16,0oC

14,0oC

12,0oC

10,0oC

8,0oC

6,0oC

4,0oC

2,0oC

0,0oC

Page 4: Asistal AS40 PLUS Thermal Sliding System

Name q[W/m2

] θ[o

C] h[W/(m2

·K)]

Exterior, frame 0,000 25,000

Interior, frame, normal 20,000 7,69231

Interior, frame, reduced 20,000 5,000

Symmetry/Model section 0,000

Name λ[W/(m·K)]

000,061)syollaiS(muinimulA

EPDM (ethylene propylene diene monomer) 0,250

041,0peews)retseylop(riahoM

071,0digir,)edirolhclynivylop(CVP

Panel 0,035

003,0erbifssalg%52htiw6.6dimayloP

9.0=spE,ytivacriakaerBlamrehT_nU

9.0=spE,ytivacriadetalitnevnU

Uf I,J

=

Φ

ΔT- U

p1·b

p1- U

p2·b

p2

bf

=

-18,622

-20,000- 1,349·0,195 - 1,349·0,195

0,082= 4,93 W/(m

2

·K)

4 Copyright 2011©ASISTSLIDE 40 PLUS

Note: The Uf factor is a theoretical value based on thermal analysis software.

THERMAL PROPERTIES

A

B

C

D

EF

G H

I

J

ΦA-B

= -18,6 W/m

195,0

195,0

82,1

UE-F

= 1,35 W/(m2

·K)

UG-H

= 1,35 W/(m2

·K)

5

10

15

15

1

1

2 2

7 13

14

16

16

20,0oC

18,0oC

16,0oC

14,0oC

12,0oC

10,0oC

8,0oC

6,0oC

4,0oC

2,0oC

0,0oC

Page 5: Asistal AS40 PLUS Thermal Sliding System

PROFILE DATA

010106 64

6

13

18

23

28

33

38

13

18

64

22

22

22

22

22

22

22

22

22

312

126

137

151

160

170

180

190

132

146

2643

205

226

248

264

282

299

317

216

239

mm mm mm cm4 4cm gr/m

020060

020130

020180

020230

020280

020330

020380

021130

021180

5Copyright 2011© ASISTSLIDE 40 PLUS

Page 6: Asistal AS40 PLUS Thermal Sliding System

117 38 627 1857402103

021230 23

28

33

38

11

95

147

22

22

22

22

13

38

38

154

164

174

184

65

543

786

255

272

290

307

134

1576

2435

mm mm mm cm4 4cm gr/m

021280

021330

021380

401100

402104

402101

PROFILE DATA

6 Copyright 2011©ASISTSLIDE 40 PLUS

30

72

33

42

124

379

343

1092

304101

402201

Page 7: Asistal AS40 PLUS Thermal Sliding System

63

42

68

32

53

20

67

42

17

42

49

20

25

48

359

201

312

216

238

90

251

866

352

1009

372

738

342

926

mm mm mm cm4 4cm gr/m

401202

304217

402301

402401

402402

02-025020-15

401403

PROFILE DATA

7Copyright 2011© ASISTSLIDE 40 PLUS

401501 80

41

25

14

236

160

491

245401601

Page 8: Asistal AS40 PLUS Thermal Sliding System

115

38

38

38

93

402101

402104

402103

SKALA 1126

SKALA 1126 AC 1126SKALA 1119 AC 1119

SKALA 1119

SKALA 1126

SKALA 1126 SKALA 1126

SKALA 1126SKALA 1119

147

PROFILES

8 Copyright 2011©ASISTSLIDE 40 PLUS

Page 9: Asistal AS40 PLUS Thermal Sliding System

9Copyright 2011© ASISTSLIDE 40 PLUS

304101

402201

402301

402401

401202

33

28

42

63

42

42

72

68

FS28-73

16

42

49

32

PROFILES

SKALA 1126 AC 1126SKALA 1119 AC 1119

SKALA 1126SKALA 1119

Page 10: Asistal AS40 PLUS Thermal Sliding System

10 Copyright 2011©ASISTSLIDE 40 PLUS

401403

402402 401601

401501

02-025020-15

67

47

53

20

25

20

PROFILES

14

25

25

80

Page 11: Asistal AS40 PLUS Thermal Sliding System

11Copyright 2011© ASISTSLIDE 40 PLUS

4 4 5 3 6 2

13

2828 28

2323

8 5 10 3 20 3

24 6

6

32 3

GLAZING TABLE

020280

020230

020060

020230 020130

020280 020280

Page 12: Asistal AS40 PLUS Thermal Sliding System

12 Copyright 2011©ASISTSLIDE 40 PLUS

4 4 5 3 6 2

8 5 10 3 20 3

GLAZING TABLE

021130021230021230

021280 021280 021280

28 28 28

23 23 13

Page 13: Asistal AS40 PLUS Thermal Sliding System

13Copyright 2011© ASISTSLIDE 40 PLUS

SECTIONS

20

40

21

01

401100

EC1401

MS0204

SKALA 1119

SKALA 1119

090101

MS07

MO19

EP1-01EP2-01

02

11

30

40

22

01

PB

7-3

P-7

00

401100MO19 MO19

PB

7-3

P-7

00

PB

7-3

P-7

00

42

22

SKALA 1126

93

38

Page 14: Asistal AS40 PLUS Thermal Sliding System

14 Copyright 2011©ASISTSLIDE 40 PLUS

SECTIONS

93

402101

SK

ALA

11

26

SK

ALA

11

19

09

01

01

PB7-3P-700

PB7-3P-700

PB7-3P-700

38

PA

09

11

DU

09

11

ST

30

20

MO19

MO19

KALE 302

40220142

SK

ALA

11

19

MO19

22

021130

EP1-01

EP2-01

20

42

Page 15: Asistal AS40 PLUS Thermal Sliding System

15Copyright 2011© ASISTSLIDE 40 PLUS

SECTIONS

20

42

EP1-01

EP2-01

PP6985

402401

SK

ALA

11

19

SK

ALA

11

19

021130

MO19

22

10

MO19

MO19

402201

402201

72

50

MO19

MO19

021130

402401

PP6985

10

EP1-01

EP2-01

20

42

Page 16: Asistal AS40 PLUS Thermal Sliding System

16 Copyright 2011©ASISTSLIDE 40 PLUS

SECTIONS

401403

20

42

EP1-01

EP2-01

PP6985

40

24

01

021130

22

MO19

10

WU8613

M5x16

MO19

402201

WU8613

M5x16

72

50

MO19

021130

10

PP6985

EP1-01

EP2-01

40

24

01

49

20

42

Page 17: Asistal AS40 PLUS Thermal Sliding System

SKALA 1119

20

93

38

42

17Copyright 2011© ASISTSLIDE 40 PLUS

SECTIONS

40

11

01

090101

02

11

30

40

12

01

MO19

MO19 MO19

EP1-01 EP2-01

MS07

SL4011

EC1401

PB7-3P-700

PB7-3P-700PB7-3P-700

22

SKALA 1126SKALA 1119

42

Page 18: Asistal AS40 PLUS Thermal Sliding System

18 Copyright 2011©ASISTSLIDE 40 PLUS

SECTIONS

20

FS28-73

02

11

30

40

22

01

40

21

03

38

115

SKALA 1126 SKALA 1126

42

22

090101

MS07

401100MO19 MO19

PB

7-3

P-7

00

PB

7-3

P-7

00

MO19

EP1-01EP2-01

MS0204

401100

EC1401BZ5007

BZ5060

SKALA 1119

42

Page 19: Asistal AS40 PLUS Thermal Sliding System

SKALA 1119 SKALA 1126

20

40

21

01

FS28-73

304101

02

11

30

40

22

01

090101

MS07

401100

EC1401

401100MO19 MO19

PB

7-3

P-7

00

PB

7-3

P-7

00

MS0204

MO19

EP1-01EP2-01

BZ5007

BZ5060

122

SKALA 1119

42

22

38

19Copyright 2011© ASISTSLIDE 40 PLUS

SECTIONS

Page 20: Asistal AS40 PLUS Thermal Sliding System

40

21

01

SKALA 1119

SKALA 1119

090101

EP2-01

02

11

30

40

22

01

SKALA 1126

38

20

38

64

42

FS28-73

304101

401100

40

12

02

401501

401601

BZ5007

BZ5060

SKALA 1126

MS07

MS0204MS0204

401100MO19 MO19

PB

7-3

P-7

00

PB

7-3

P-7

00

122

MO19

EP1-01

20 Copyright 2011©ASISTSLIDE 40 PLUS

SECTIONS

Page 21: Asistal AS40 PLUS Thermal Sliding System

42

20

02

11

30

40

22

01

090101090101

MS07MS07

401100401100

EC1401EC1401

401100MO19 MO19

PB

7-3

P-7

00

PB

7-3

P-7

00

PB

7-3

P-7

00

MS0204

MO19

EP1-01EP2-01

22

40

21

04

38

42

SKALA 1126 SKALA 1126SKALA 1119

147

SKALA 1119

21Copyright 2011© ASISTSLIDE 40 PLUS

SECTIONS

Page 22: Asistal AS40 PLUS Thermal Sliding System

021130 402201

EP1-01

EP2-01

MO19

MO19

MO19

22 50

021130402201

EP1-01

EP2-01

MO19

MO19

MO19

2250

402402

5

02-025020-15

SK

ALA

11

19

SK

ALA

11

19

22 Copyright 2011©ASISTSLIDE 40 PLUS

SECTIONS

Page 23: Asistal AS40 PLUS Thermal Sliding System

SK

ALA

11

19

02-025020-15

SK

ALA

11

19

021130 402201

EP1-01

EP2-01

MO19

MO19

22 50

021130402201

EP1-01

EP2-01

MO19

MO19

2250

402402

5

401403

WU8613

M5x16

401403

WU8613

M5x16

PB7-3P-700

PB7-3P-700

23Copyright 2011© ASISTSLIDE 40 PLUS

SECTIONS

Page 24: Asistal AS40 PLUS Thermal Sliding System

CUTTING TABLESDOUBLE LEAF SLIDING DOORG

h

Bh

Sh

Fh

Fw

Gw

Bw

Sw

Fw = Frame width

Sw = Sash width Sw = (Fw/2) + 1 mm

Bw = Sw - 100 mm

Gw = Sw - 110 mm

Sh = Fh - 59 mm

Bh = Sh - 144 mm

Gh = Sh - 110 mm

Ih = Sh

Bw = Glazing bead width

Gw = Glazing width

Fh = Frame height

Sh = Sash height

Bh = Glazing bead height

Gh = Glazing height

Ih = Interlock stile height

Note: This chart is for glazing beads with a blunt connection

24 Copyright 2011©ASISTSLIDE 40 PLUS

40 80 120

Page 25: Asistal AS40 PLUS Thermal Sliding System

Fw = Frame width

Sw = Sash width Sw = (Fw/3) + 21 mm

Bw = Sw - 100 mm

Gw = Sw - 110 mm

Sh = Fh - 59 mm

Bh = Sh - 144 mm

Gh = Sh - 110 mm

Ih = Sh

Bw = Glazing bead width

Gw = Glazing width

Fh = Frame height

Sh = Sash height

Bh = Glazing bead height

Gh = Glazing height

Ih = Interlock stile height

Note: This chart is for glazing beads with a blunt connection

CUTTING TABLES THREE-LEAF SLIDING DOOR

FhGh

Bh

Sh

Fw

Gw

Bw

Sw

25Copyright 2011© ASISTSLIDE 40 PLUS

40 80 120

Page 26: Asistal AS40 PLUS Thermal Sliding System

CUTTING TABLESFOUR-LEAF SLIDING DOORG

h

Bh

Sh

Fh

Fw = Frame width

Sw = Sash width Sw = (Fw/4) + 15 mm

Bw = Sw - 100 mm

Gw = Sw - 110 mm

Sh = Fh - 59 mm

Bh = Sh - 144 mm

Gh = Sh - 110 mm

Ih = Sh

Bw = Glazing bead width

Gw = Glazing width

Fh = Frame height

Sh = Sash height

Bh = Glazing bead height

Gh = Glazing height

Ih = Interlock stile height

Note: This chart is for glazing beads with a blunt connection

Fw

Gw

Bw

Sw

26 Copyright 2011©ASISTSLIDE 40 PLUS

40 80 120

Page 27: Asistal AS40 PLUS Thermal Sliding System

Fw = Frame width

Sw = Sash width Sw = (Fw/6) + 30 mm

Bw = Sw - 100 mm

Gw = Sw - 110 mm

Sh = Fh - 59 mm

Bh = Sh - 144 mm

Gh = Sh - 110 mm

Ih = Sh

Bw = Glazing bead width

Gw = Glazing width

Fh = Frame height

Sh = Sash height

Bh = Glazing bead height

Gh = Glazing height

Ih = Interlock stile height

Note: This chart is for glazing beads with a blunt connection

CUTTING TABLES SIX-LEAF SLIDING DOOR

FhGh

Bh

Sh

Fw

Gw

Bw

Sw

27Copyright 2011© ASISTSLIDE 40 PLUS

40 80 120

Page 28: Asistal AS40 PLUS Thermal Sliding System

ASSEMBLY DRAWINGSCORNER CONNECTIONS

14

,5

41

,5

11

6

28 Copyright 2011©ASISTSLIDE 40 PLUS

Page 29: Asistal AS40 PLUS Thermal Sliding System

ASSEMBLY DRAWINGS CORNER CONNECTIONS

36

,3

4

29Copyright 2011© ASISTSLIDE 40 PLUS

Page 30: Asistal AS40 PLUS Thermal Sliding System

ASSEMBLY DRAWINGSMILLING INTERLOCK STILE

30 Copyright 2011©ASISTSLIDE 40 PLUS

Page 31: Asistal AS40 PLUS Thermal Sliding System

ASSEMBLY DRAWINGS MILLING DETAILS FOR KALE LOCK

31Copyright 2011© ASISTSLIDE 40 PLUS

Page 32: Asistal AS40 PLUS Thermal Sliding System

ASSEMBLY DRAWINGSEXPLODED VIEW

32 Copyright 2011©ASISTSLIDE 40 PLUS

Page 33: Asistal AS40 PLUS Thermal Sliding System

ASSEMBLY DRAWINGS DETAILS FOR KALE LOCK

33Copyright 2011© ASISTSLIDE 40 PLUS

Page 34: Asistal AS40 PLUS Thermal Sliding System

SKALA 1119 SKALA 1126

EC1401

MS0201KALE 302 MS0204

MO19 SL4011

Aluminium die cast corner11x20

Aluminium die cast corner11x27

Plastic end coverfor 402401

Adjustable double wheelswith polyamide casing

Adjustable double wheelswith aluminium casing

Metallic alignment corner5x1,2

Plastic buffer, anti-liftand guide rail

Aluminium extruded corner11x20

Aluminium extruded corner11x27

Aluminium extruded corner2x10

AC 1119

AC 1126 AL3600 BZ5007

Corner jointfor fly screen

34 Copyright 2011©ASISTSLIDE 40 PLUS

ACCESSORIES

Page 35: Asistal AS40 PLUS Thermal Sliding System

EP2-01 EP2-02 EP2-03

080102 EP1-01

EPDM glazing gasket3-4mm 1 box 10Kg

EPDM glazing gasket5-6mm 1 box 10Kg

EPDM glazing gasket7-8mm 1 box 10Kg

EPDM gasket forinterlock stile

EPDM glazing gasket3mm 1 box 10Kg

Central seal PVC channel PVC stile

MS07 090101 090102

080101

EPDM gasketfor frame

PA0911

Plastic T-slot nut9x11

Adjustable single wheelwith aluminium casing

MS0101

Non-adjustable single wheelwith polyamide casing

BZ5007

35Copyright 2011© ASISTSLIDE 40 PLUS

ACCESSORIES

Page 36: Asistal AS40 PLUS Thermal Sliding System

EPDM gasket1 box 10Kg

EP3-01

36 Copyright 2011©ASISTSLIDE 40 PLUS

ACCESSORIES

ROLLER GUIDE

090201