as9999/321, 07-2015 - afix

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FAST FIX FAST FIX ASSEMBLY AND USER GUIDE AS9999/321, 07-2015

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Page 1: AS9999/321, 07-2015 - Afix

FAST FIXFAST FIX ASSEMBLY AND

USER GUIDE

AS

9999

/321

, 07-

2015

Page 2: AS9999/321, 07-2015 - Afix

2 27-07-2015

AS0002/000Collar

AS0006/XXXLedger

AS0001/XXXAdj. base plate

AS0003/XXXAS0004/XXX

Standard

AS0034/XXXLadder deck

AS0040/XXXToe board

AS0010/XXXDiagonal brace

2m heigth

AS0032/XXXSteel deck

The AFIX FAST FIX system scaffold is tested according to the norms:NBN EN 12810-1, NBN EN 12810-2, NBN EN 12811-1, NBN EN 1288-2,NBN 1288-3This means that the AFIX FAST FIX scaffold may be used in:

Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, the Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom.

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27-07-2015 3

ASSEMBLY INSTRUCTIONS

P Set up the scaffold only under safe weather conditions.

P Always use a harness, helmet, gloves and safety shoes.

P We recommend EVERYONE to attend a course about erecting scaffolds.

P Do not let anyone, who has not read the user guide thoroughly, work with or on the scaffold.

P All components should be checked for damage at the time of assembly. Damaged com-ponents should be repaired by certified personnel or destroyed.

1a Fit the collars over the adjust-able base plates and swivel the wing-nut (+50mm) upwards.

1b Place the complete base plane. Connect collars using ledgers. Use the small holes of the rosette for right-angle connections. If necessary, put wood, concrete or a steel plate under each adjustable base plate.

2 Level the base plane in longitudinal and cross direc-tion. Level the base commen-cing at the highest point of the ground, by adjusting the wing nut.

Before you start: Study this assembly and user guide completly.If you have any questions, you can contact us without obligations..

1a

1b

2

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ASSEMBLY INSTRUCTIONS

3 Place 3m standards at the outside of the scaffold (6 rosettes) and place 2m stan-dards at the inside of your scaffold (4 rosettes).

4 At a height of 2m, fit ledgers in longitudinal and cross direction.

5 Fix diagonal braces. In-sert the wedges in one of the big holes of the rosette. De-pending the situation, mount diagonal braces in longitudi-nal direction at least every 5th bay.

At the end of the scaffold, one diagonal brace in each level is sufficient. Attach diagonal braces as much as possible from one joint to another joint.

If you are NOT planning to put decks on each level continue at page 8.

3

4

5

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27-07-2015 5

6 For scaffolds with a lad-der deck. Choose the bay for the ladder deck and place 2 steel decks at the base.

7 Place the ladder deck. Important: Ladder decks have a lower permissible load then steel decks. Safe scaf-fold class for ladder decks: class 3, evenly distributed load 2.0kN/m2 or a point load 1.5 kN/m2 over an 0.5 x 0.5m area.

8 Place all the steel decks.

9 Important: Secure every deck with lock against lift-off.

10 While you are standing on the ladder, mount a ledger as the first guard rail in the 1st

rosette 50cm above the steel deck. Subsequently, mount your 2nd guard rail 50cm hi-gher.

9

ASSEMBLY INSTRUCTIONS

6

7

8

10

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11 12 13 Attach toe boards to the scaffolding bays and to the ends. Place longitudinal and end toe boards behind the wedges. (see detail 12 and 13).

14 For the next level, mount another 2m standard on each support.

15 Mount the necessary ledgers and diagonal braces at 2m above the 1st level decks.

12

ASSEMBLY INSTRUCTIONS

11

14

15

13

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16 Mount your 2nd level decks while standing of the 1st level.Important: Secure every deck with lock against lift-off.

17 While you are standing on the ladder, mount a led-ger as the first guard rail in the 1st rosette 50cm above the steel deck. Subsequently, mount your 2nd guard rail 50cm higher.

18 At last attach toe boards to the scaffolding bays and to the ends.

Repeat the steps as discribed at page 7 - 8 until you reach the required height..

ASSEMBLY INSTRUCTIONS

16

17

18

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19 Mount another 2m standard on each support.

20 Connect the standards using ledgers, 2m above the previous ledgers. Fix the dia-gonal braces.

Repeat these steps until you reach the required height.

21 Place steel decks.

Important: Secure every deck with lock against lift-off.

ASSEMBLY INSTRUCTIONS FORSCAFFOLDS WITH 1 FLOOR LEVEL

19

20

21

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22 Mount a ledger as guard rail in the 1st rosette above the decks. Subse-quently, mount the 2nd ledger as guard rail in the rosette 1m above the floor.

23 Attach toe boards to the scaffolding bays and to the ends. Place longitudinal and end toe boards behind the wedges.

DIAGONAL BRACES CONFIGURATIONS

P In longitudinal direction mount diagonal braces at least every 5th bay.

P Fix diagonal braces in large area or in tower-like (drawing 2).

P Attach diagonal braces as much as possible from one joint to another joint.

large area configuration tower-like configuration

ASSEMBLY INSTRUCTIONS FORSCAFFOLDS WITH 1 FLOOR LEVEL

22

23

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10 27-07-2015

P Anchoring only to solid constructions or buidings. Always carry out a tensile test.

P Higher requirements of anchor forces, for scaffolds including nets or canvases.

P Study the assembly manual of the fasteners which your use for anchoring.

P Anchoring according pattern A, B, or C. Required anchor forces for different situations and heights see table below.

P Attach the anchors nearby a joint.

P For coastal areas, calculate minimum 15% extra anchor forces.

Pattern A Pattern B Pattern C

ANCHORING

24a 24b

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PERMISSIBLE LOAD OF LEDGERS

Length (m) 0.73 1.09 1.40 1.57 2.07 2.57 3.07

Partnumber AS0006/073 AS0006/109 AS0006/140 AS0006/157 AS0006/207 AS0006/257 AS0006/307

Partial load (kN/m) 25.45 11.48 7.02 5.61 3.33 2.23 1.61

Point load centre (kN) 8.53 5.79 4.56 4.09 3.18 2.62 2.24

PERMISSIBLE LOAD OF BRIDING LEDGERS

Partnumber AS0008/140 AS0008/157 AS0008/207 AS0008/257 AS0008/307

Partial load (kN/m) 17.51 10.67 8.05 5.02 2.71

Point load centre (kN) 12.80 7.88 6.88 5.23 5.01

Permissible load diagonal braces 2m heighPartnumber AS0010/073 AS0010/109 AS0010/140 AS0010/157 AS0010/207 AS0010/257 AS0010/307

Pressure forces (kN) 12.74 12.74 12.74 12.70 10.32 8.36 6.75

Tensile forces (kN) 12.74 12.74 12.74 12.74 12.74 12.74 12.74

COLOUR CODES OF LEDGERS, DIAGONAL BRACES AND DECKS

white red green purple yellow red yellow

PERMISSIBLE SCAFFOLD CLASSIFICATION OF STEEL DECKS

Partnumber AS0032/073 AS0032/109 AS0032/140 AS0032/157 AS0032/207 AS0032/257 AS0032/307

Scaffold classification 6 6 6 6 6 6 5

PERMISSIBLE SCAFFOLD CLASSIFICATION OF LADDER DECKS

Partnumber AS0033/207 AS0034/257 AS0034/307

Scaffold classification 3 3 3

PERMISSIBLE SCAFFOLD CLASSIFICATION OF ALU-WOOD DECKS

Partnumber AS0036/073 AS0036/109 AS0036/140 AS0036/157 AS0036/207 AS0036/257 AS0036/307

Scaffold classification 3 3 3 3 3 3 3

TECHNICAL DATA

Page 12: AS9999/321, 07-2015 - Afix

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België:Durmelaan 209880 AalterBelgië

Tél. +32 9 381 61 01Fax +32 9 381 61 00E-mail [email protected]

Nederland:Koopvaardijweg 64906 CV OosterhoutNederland

Tél. +31 162 43 51 51Fax +31 162 43 98 28E-mail [email protected]

Mauritius:C/O Interface Management Services LTD9th Floor, Raffles Tower 19Cybercity, Ebene Maurice

Tél. +230 404 6030Mob +230 499 0920E-mail [email protected]

Turkije:Ofis/Depo adres: Orhanlı merkez Mah. Derviş sok. No: 24/1 PK 34956 Orhanlı/Tuzla Gat Lojistik Genel Müdürlük binasıVD: TUZLA / VN: 0080773715 SİCİL NO: 781569

Tél. +90 216 639 40 08Fax +90 0216 639 40 09E-mail [email protected]

Marokko:Hayati AVCIRoute de Sidi Bouzid / O.C.PEl Jadida

Tél. +212 523 383 952E-mail [email protected]

Qatar:Sanam Services WLL(Bin Arbaid Group)P. O Box 60072, Al Khor, Qatar.

Tel.: +974 4472 1849 +974 4472 1875Mob.: +974 6679 3307Fax +974 4472 2680E-mail [email protected]

Nigeria:14th floor, Churchgate Tower, AfriBank Road, Victoria Island, Lagos E-mail [email protected]

Romania and Bulgaria:FET International Services SRLStrada Turnului nr. 5500152 Braşov, Romania

Mob. +40 727 82 39 82Tel. +40 368 46 95 45E-mail [email protected] [email protected]