Moulded hosesStandard solutions Custom-made manufacturing

Product catalogue

MADE BY PROFESSIONALS - DESIGNED FOR PROFESSIONALS

2 AS-KA – MISSION

With AS-KA, you are strong for the competition of the future.

3

Competence, quality and service

at fair prices

AS-KA supplies customers around

the world with high-quality and,

at the same time, cost-effective

industrial products. Flexible and

without bureaucracy.

Examples from our standard product range

4 CONTENTS

AS-KA Qualitätsprodukte

Page

2 – 3

5

6

7

8 – 9

10 – 11

12 – 19

20 – 21

22 – 27

28 – 29

30

Topics

AS-KA – Mission

Hoses and pipes

Hoses and pipes – Advantages

AS-KA – Company

AS-KA – Company – Advantages

Overview of products and materials

Custom manufacturing

Standard products

Standard products Automotive industry

AS-KA – Additional product ranges

AS-KA – Goal

5

As a specialist for moulded hoses, we know what really matters.

Tight and difficult installation conditions demand flexible and robust materials, as well

as a wide assortment of industry-specific moulds. As experts for moulded hoses

we know all that matters to our customers and always hold the ideal solution ready.

Flexible - Hoses made from rubber and silicone

Moulded hoses fulfil their requirements not just in terms of the conveyance of a wide

variety of substances, but also by acting as vibration dampers thanks to the flexibility

of the material. They balance out assembly inaccuracies and counteract vibration-related

breaks.

Robust - Pipes made from plastic and metal

Pipes made from plastic and metal offer advantages when it comes to increased

pressures and temperatures. They are the solution for special norms or special

weight requirements.

Service and made-to-measure manufacturing

Thanks to our longstanding experience in this sector, consulting services as well as the

fulfillment of individual customer requirements became part of our core competencies.

HOSES AND PIPES

Capacity of our hose production in pieces

6 HOSES AND PIPES – ADVANTAGES

Rubber moulded hosesYour advantage over rigid pipes

> Compensation for assembly inaccuracies

> Damping of vibrations and noise

> Reduction of mechanical and thermal tensions

Silicone hosesYour advantage for extreme temperatures

> Absolute maximum temperature - approx. 220 C

> Thanks to elastic material, flexible in assembly > Long lifetimes

Metal and plastic pipesYour advantage for extreme loads

> Excellent stability under increased pressure

> Resistance with regard to extremely high temperatures

> Play in special weight requirements

Rubber form hose Blow-moulded plastic pipe

7AS-KA – COMPANY

Made by professionals.Designed for professionals.

AS-KA - Your partner - from the development to serial production

AS-KA Qualitätsprodukte is your reliable partner on hand from the initial

design through to industrial manufacturer of medium and large piece volumes.

AS-KA - Special manufacturing according to customer request

Alongside our comprehensive standard range, we also produce customer-

specific items according to technical drawings or samples. Thanks to many

years of experience in the manufacturing of rubber products, we are also

able to produce hoses and rubber parts for complex, industry-specific

fields of application.

AS-KA represents competence, quality and service

At our headquarters in Tönisvorst, Germany, we work in accordance

with ISO 9001 certification. Our focus is on customer-oriented service,

exceptional technical expertise and a high awareness of quality.

Company building in Tönisvorst, Germany

8 AS-KA – COMPANY – ADVANTAGES

We are your partner.These are your benefits:

Flexibility thanks to made-to-measure manufacturing

Product quality thanks to professional product optimization

and performance tests

Cost-efficiency thanks to an in-house tool shop and our own compound mixing unit

Quality assurance certified production after ISO/TS 16949, ISO/TS14001:2004,

IQ Net and sales and distribution certified in accordance with EN ISO 9001:2008

Customer-oriented service provided by experienced and multi-lingual

sales representatives

Competitive advantages thanks to an excellent price-performance ratio

9

10 OVERVIEW OF PRODUCTS AND MATERIALS

Standard products and

special manufacturing

in industrial use

Moulded hose and pipe types

> Plant construction > Rubber hoses

> Automotive industry > Silicone hoses

> Construction industry > Plastic pipes ( blow moulding process )

> Heating / sanitary industry > Metal pipes

> Mechanical engineering

> Transportation product industry Product area Automotive industry

> Environmental technology > Cooling hoses

> Process technology > Heating hoses

> And much more > Filter hoses

> Petrol hoses

> Formed turbo-metal pipes

> Formed turbo-plastic pipes

> Vibration damper

> And much more

11

Materials Manufacturing procedure Material properties ( rubber )

> EPDM > Extrusion > Chemical resistant

> NBR > Blow moulding process > Ozone resistant

> PVC / NBR > Vulcanisation > Weather resistant

> HNBR > Electrically conductive

> ACM production Production > Insulating

> SBR > ISO / TS 16949:2002 > Damping

> CR > ISO 14001:2004 > Easy glide

> NR > IQ Net > Anti-static

> ECO

> EAM Fabric reinforcement

> CSM (Hypalon) Sales > Kevlar woven interior fabric

> VITON > ISO 9001:2008

> VAMAC Surface casing

> PP66 > Textile

> ST12 > Aluminium

> ST16

> VMQ

> FVMQ

12

Individual solutions for specific fields of application

Alongside our comprehensive standard range of products, AS-KA Qualitätsprodukte

also offers made-to-measure manufacturing according to technical drawings

or samples, for almost every installation situation. Benefit from the expertise of our

R&D department and leave it to us to solve your problem.

Your advantages at a glance

> Support in research and development

> Competent consulting services by our experienced staff

> Tailored solutions for your application

CUSTOM MANUFACTURER

13

Manufacturing according to customer specifications

We are able to manufacture perfectly fitting special solutions in accordance with your

specifications. In the following section, you will find a few details regarding our range of scope.

Products

> Automotive, see standard products for the automotive industry ( as of page 22 )

> Other industries:

Vacuum hoses and drainage pipes

Flow and return hoses / connection hoses

> Rubber moulded hoses made from the following materials and heat resistances:

> Silicone moulded hoses made from the following materials and heat resistances:

> Plastic pipes

Material: PPT 66

> Metal pipes

Material: ST 12, ST 16

Diameter: 16 – 60 mm

Wall thickness: 1 – 1.6 mm ( more on request )

Hose pressure: 0.5 – 3.5 bar

MATERIAl WORKING TEMPERATURE °C MATERIAl WORKING TEMPERATURE °C

NBR - 40 to 120 ACM - 30 to 100

CR - 45 to 140 ACM HT - 30 to 180

EPDM - 50 to 125 AEM ( VAMAC ) - 50 to 180

EPDM PER - 50 to 150 CSM - 40 to 160

FKM ( VITON ) - 35 to 220 SBR - 30 to 100

HNBR - 35 to 165 ECO - 50 to 135

NR - 45 to 100

MATERIAl WORKING TEMPERATURE °C MATERIAl WORKING TEMPERATURE °C

FVMQ - 80 to 210 VMQ - 75 to 235

14

Individual solutions for industry- specific fields of application

Whether it be moulded hoses made from rubber or silicon, pipes made from plastic or metal:

we manufacture precisely according to customer specifications. Due to our in-house

tool construction and our own compound-mixing unit we are able to offer a considerable

cost-advantage to our customers.

The ideal hose is tailored to meet its use. Only then it is able to offer the best possible

results. You know the conditions of use and the requirement framework, we advise on

you form, dimensions, materials and stabilisation.

Products in the special manufacturing sector

CUSTOM MANUFACTURER

> Picture top left:

Materials:

ACM, Aramide, ACM,

plastic pipe made from

PP GF20

Procedure:

Extrusion procedure,

blow moulding process

> Picture top right:

Materials:

FKM + VMQ

Procedure:

Wrapping method

> Picture centre left:

Materials:

AEM, Aramide, AEM

Procedure:

Extrusion procedure

> Picture centre right:

Materials:

EPDM, Aramide, EPDM

Procedure:

Extrusion procedure

> Picture bottom left:

Materials:

ACM, Aramide, ACM

Procedure:

Extrusion procedure,

metal pipe after bending

> Picture bottom right:

Materials:

FKM + VMQ

Procedure:

Wrapping method

15

16

Automotive industry

> Trucks

> Cars

> Buses

> Tractors

Doing justice to special requirements on site

Customer industries

> Household devices

> Heating and sanitary

> Automotive industry

CUSTOM MANUFACTURER

17

Tailor-made moulded hoses for every purpose and industry

In many industries, rubber moulded hoses are essential for the transportation

of substances. Thanks to their adjustable properties, they have many uses.

As an expert for moulded hoses for the automotive industry, we are familiar

with extreme and difficult areas of application. In the heating and sanitary sector

as well as in the household appliance industry, our know-how in space availability,

pressure loads, temperature and flexibility, is used when complex problems need

a solution.

18 SPECIAL MANUFACTURE

The ideal hose is tailored to meet its use. Only then it is able to offer the best possible results.

19

20 STANDARD PRODUCTS

long-lasting, high-performing standard products for all purposes

AS-KA moulded hoses are, thanks to their reliable product quality, ideally suited

for use in various industries. They are flexible and resistant, with assembly tailored

construction and can be supplied in any length.

Your advantages at a glance

> Faster supply of standard products

> Wide product range to choose from

> Already proven and tested in many areas of use

21

Standard products item number interior Ø ( mm ) exterior Ø ( mm )

METER WARES

80523 16 24

80524 20 28

80525 22 30

80526 25 33

80527 27 35

80528 30 38

80529 32 40

80530 35 40

Materials 80531 38 48

NBR 80532 40 50

CR 80533 42 52

EPDM 80534 45 55

EPDM PER 80535 48 58

FKM (Viton) 80536 50 61

FVMQ 80537 55 66

HNBR 80538 60 72

NR 80539 65 77

ACM 80540 70 82

ACM HT 80541 75 87

VMQ 80542 80 92

AEM (Vamac) 80543 100 112

CSM 80544 85 97

SBR 80545 90 102

ECO 80546 100 125

80547 120 136

80548 130 147

80549 140 158

HEAT RESISTENT HOSES

80558 6 12

80600 8 15

80550 10 17

80551 12 18

80646 13 19

80648 15 22

80552 16 24

90649 18 25

Materials 80553 19 27

EPDM 80554 22 30

80555 25 33

METER WARES | HEAT RESISTENT HOSES

This is only an excerpt from our standard product range.

For further information on our standard products, please contact our sales department.

22 STANDARD PRODUCTS AUTOMOTIVE

„AS-KA moulded hoses are precisely

manufactured, resistant to external

influences and strong when it comes

to cost-performance.“

Dipl. Ing. Adil Colakoglu, Managing Director

Comprehensive product portfolio for the automotive industry

Whether it be cooling hoses, heating hoses, filter hoses or petrol hoses, renowned

automobile manufactuerers all around the world trust in our quality products. Thanks

to our many years of experience,we are considered experts in the automotive industry,

and anticipate our customers' needs and wants.

Your advantages at a glance

> Support from research and development

> Competent and thorough consulting provided by experienced staff

> Established supplier of leading automobile manufacturers

23

Hoses and pipes for automotive uses

Our catalogue only shows samples of our product range. Our standard range of moulded

hoses for the global players in the automotive industry is much more comprehensive.

If you have any questions regarding our products, please do not hesitate to contact us.

We are happy to help you.

Products

> Heating / cooling

systems

Heating hose

Cooling hose

> Fuel systems

Fuel systems

Low pressure fuel hose

Extraction hose

Fuel filling hose

> Turbocharger systems

Exhaust hose

Ventilation hose

Charge-air cooler

24 STANDARD PRODUCTS AUTOMOTIVE

Moulded hoses from original supplier to the automobile industry

Narrow installation dimensions, high pressure loads and temperatures and demands

of flexibility - when it comes to vehicles, a hose must meet extreme requirements.

As an established supplier to the automobile industry, we implement almost all

moulded hoses or pipes from elastomers, plastics and metals for specific uses.

25

AudiBMWCitroenChryslerDaciaFiatFordHondaHyundaiLandroverJeepMazdaMercedesMitsubishiNissanOpelPeugeotRenaultSeatToyotaVolkswagenVolvo

Hoses for the automobile industry

Our moulded hoses and pipe range contains

all standard and special solutions for world

leading automobile manufacturers:

26

The targeted provision of competitive products in line with market requirements is our core business. We assign our entire concentration to this primary task.

STANDARD PRODUCTS AUTOMOTIVE

27

Quality is a question of control

Thanks to the constant control and optimisation of our products and processes,

we achieve results of extraordinary quality. This translates to products meeting

our customers' needs.

A modern laboratory and an experienced R&D department secure the implementation

of the latest product tests and thus the quality demands of our customers. Central criteria

here are hardness, pressure, recoil, rheometry, temperature resistance, melting points,

drainage protection and many more.

„AS-KA moulded hoses are elastic,

resistant and, above all, long-lasting.

A consistently high quality is ensured

by means of numerous quality checks

with the latest procedures.“

Bernd Dewenter, Sales

28 AS-KA – FURTHER PRODUCT RANGES ON OFFER

Alongside moulded hoses, our range consists of:

> Rubber profiles

> Rubber moulded parts

> Rubber metal parts

For more information, request a copy of our catalogues

or visit us online at www.as-ka.de

29

30

„Our goal is not to sell you something.

Our aim is to be your partner. We look

forward to seeing you.“

Selcuk Oskay, Sales Manager

AS-KA – GOAL

31

Design:

Siegel Kommunikationsgestaltung

post@siegeldesign.de

www.siegeldesign.de

Photos:

Julia Suermondt

j.suermondt@web.de

familiensaga.com

Image sources:

Figure Bus ( page 16 )

Rob Wilson

Shutterstock.com

AS-KA Qualitätsprodukte e. K.

Tackweg 17

47918 Tönisvorst

Germany

Phone: +49 (0)2151-993930

Fax: +49 (0)2151-993948

Email: info@as-ka.de

Web: www.as-ka.de

AS-KA – Product catalogue – Moulded hoses