arun_patil_final
TRANSCRIPT
HCL, Bangalore, India 8 Months (since 27-Nov-2014) Client : Electrolux Appliance-Range
Product Knowledge: Convection Oven, Free Standing oven, Cook-top, Hoods.
Design & Development of parts, using CATIA.
Roles & Responsibilities: To build a prototype model of compact design water purifier & validate the design.
Challenge was to reduce total volume of water purifier by 25% without altering tank
capacity.
Achievement: Current Volume: 40664 cm^3
Redesigned Volume: 30498 cm^3
Optimized the placement of 5filter cartridges & redesigned tank shape to maintain its
original capacity (7 liters).
Roles & Responsibilities: Teardown Analysis & Creation of Bill of material.
Report out Design & Cost Benchmarking.
FAST diagram & Function cost apportion for free standing oven as per SAVE. Cost Reduction idea generation and validate it with the help of DFMA Boothroyd.
Arun
Patil Mechanical Design Engineer
S7,1112, E-Ward, Sona Apts.
Kolhapur- 416001.
Maharashtra, India.
Mobile: 9972791122
Email: [email protected]
Professional Experience
Project 1 - Compact design Water purifier
CAREER OBJECTIVE:
To achieve a good Position and to continue my career with an organization that will utilize my
Experience & skills to benefit mutual growth and success.
Project 2 - Value Engineering For Cooking Ranges
Achievement: Generated 120 cost reduction ideas.
Tech. Mahindra, Hyderabad, India (27th June 2011 to 14th Nov. 2015)
Client : GE Appliance-Range
Design & Development of parts, mainly sheet metal, using CREO tool.
Learned NPI process, which GE follows, using Six Sigma & lean Methodology.
Been through Six Sigma Green Belt training.
Design Calculations of new Scoping parts.
With my efforts got promoted as Sub-System Leader,in Performance Subsystem including
Heating Elements & Air Flow Control parts in Range.
Roles & Responsibilities: To design a plastic housing for notification LED board.
Generating FBD (function block diagram) for understanding functionality & critical gaps.
Validate the design tolerance stack up analysis.
Achievement: Reduced Inventory: Part is standardized across all models.
Drop in VLOH:
a) Labor reduction – saving $45K.
b) Elimination Of fixture- Two Locating feature eases the assembly saving ~ $5K.
Minimum material wastage: Part designed for optimum thickness.
Additional Support feature:
a) Part is designed in such a way that it gives support not only at both ends of Board, but
also an offset support from fastening line.
b) This proper support for the LED Board eliminates the chance of bending it at different
portions of the Board.
Roles & Responsibilities: To predict & validate the strength of handle as per GE test procedure where 200 lbs. force
is applied.
Achievement: Calculated maximum allowed load for screw(1717.836 lbs.)
Calculated minimum engagement length (0.146”).
Calculated Deflection Of Handle.
Project 1 - Led Notification light housing Design
Project 2 - To predict & validate the strength of handle
Pro-Process drawing for Wall-Oven: Understood systematically all the parts coming under the different models of TDD.
Understood assembly method for each part to make a perfect and simplified drawing.
Single point contact for Control Panel assembly: Handling Café, Monogram, FD control panel assemblies.
Modeled parts with respect to IDO files.
Made FBD for control panel parts.
EMN EMP files update (Led status Board, Knob Encoder, Glass touch Board).
Conducted F&A review every week before DG to discuss TDD interactions.
Value Engineering: Attended teardowns of different products (Hybrid water Heater, Gas Cooktop Teardown,
Single Double wall oven)
In each teardown gave unique concepts for the cost reduction.
Rapid prototyping for heating element and Sail switch.
Tolerance Stack-up Analysis: Learned to Tolerance stack-up analysis.
Understood critical gaps in control panel of Wall oven. Prepared 6 tolerance loops for
critical gaps of control panel assembly.
CAD Software Creo, CATIA V5, Solidworks, , AUTOCAD
PLM Software Windchill 10.1
Documentation MS-Word, Excel, PowerPoint.
Solapur University, Solapur City.
Bachelor of Engineering, Mechanical, May2011
Graduated with distinction.
Pencil Sketching.
Swimming, Bike Ride.
Education
Software Skills
Hobbies
Project 3 -