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ARIE SMITS, ABB TURBOCHARGING FiTS2: Flexible integrated Turbocharging System for 2-Stroke Engines Marintec Shanghai 2017

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Page 1: ARIE SMITS, ABB TURBOCHARGING FiTS2: Flexible integrated ... · ARIE SMITS, ABB TURBOCHARGING FiTS2: Flexible integrated Turbocharging System for 2-Stroke Engines Marintec Shanghai

—ARIE SMITS, ABB TURBOCHARGING

FiTS2: Flexible integrated Turbocharging System for 2-Stroke Engines

Marintec Shanghai 2017

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Direct savings:

• A significant fuel reduction of up to 8 gr/kWhr in part and low load,

• keeping full flexibility over entire engine load by means of automatic valve switching.

Setup:

• Smaller and bigger T/C instead of just one big turbocharger

• Smaller T/C able to be automated “cut-out” during part load.

• Optimized engine settings for FiTS2 by means of special tuning by WinGD

Indirect :

• Additional fuel saving: Aux blower switch-off point at approx. 10% lower engine load.

• ABB-System Solution: Compact and lean design, clear responsibility.

• System complies fully with NOx Tier II Requirements.

FiTS2 = Flexible integrated Turbocharging System for 2-Stroke Engines.

December 6, 2017 Slide 2

FiTS2

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ValvesPneumatic

© ABB GroupDecember 6, 2017 | Slide 3

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Integrated valvesFlow optimised

© ABB GroupDecember 6, 2017 | Slide 4

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FiTS2Set-up

Conventional Setup

Exhaust Gas Receiver Exhaust Gas Receiver

TC1:A265-

LSwitched offat 50-60%

Engine Load

ExternalSealingAir

SwitchON / OFF

Valves

FiTS2 Setup

TC2:A275-

L

BypassValve

TC2:A270-

L

TC1:A270-

L

W7X82 LLT W7X82

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Load profile

FiTS2

December 6, 2017 Slide 6

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Fuel saving

FiTS2

December 6, 2017 Slide 7

6 g/kWh

Engine load [%]

Spec

ific

Fuel

Con

sum

pti

on[g

/kW

h]

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• FiTS2-Business Case :«VLCC W7X82»

• Assumptions:

• Vessel Utilization = 5500 rhs/a, with below Operations Profile:

• Engine Output = 24.200 kW, 58 rpm, LLT

• Fuel Price HFO = $350/t

• Shifting point: at ~50% engine load

• PLUS: Reduced Aux Blower Operation: max. 35% to max. 25% load

Note: use of Low Sulphur or MDO will highly improve the business case.

Business Case

December 6, 2017 Slide 8

FiTS2

Engine Load 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%% Time 1.0% 2.0% 13.0% 32.0% 10.0% 1.0% 2.0% 39.0% 0.0% 0.0%

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Pay-back

FiTS2

December 6, 2017 Slide 9

1st year 2nd year 3rd year 4th year 5th yearBase Case

2x A270-L T/CFiTS2-Case

1x A265-L T/C1x A275-L T/C1x FiTS2 PackageDifferent Piping and Cooler Adaptions

→ Add. Invest for FiTS2 in total -60Savings with FiTS2

Direct Fuel Savings/a 26 26 26 26 26Indirect Fuel Savings from Blower Opt/a 11 11 11 11 11

Reduced Service Costs/a (FiTS2 vs. Base Case) 2 2 2 2 2

→ Savings with FiTS2 in total 39 39 39 39 39Cash Flow -21 39 39 39 39

Savings over 10 years 329 all numbers above in KUSDIRR in % 181

Payback in years 1.54 1.02

Inve

stm

ents

Savi

ngs

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Thank you!

Questions?

December 6, 2017 Slide 10

FiTS2

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