aquion prosystems ultra filter manual

8/7/2019 Aquion Prosystems Ultra Filter Manual

1/20

VZN Water

FiltratioN VZN-440H

own s M nu

P/N 1011065 Rev. 1 12/09

Manufacturing nuMbers:

35428

Cartridge Tested and Certified by NSFInternational against NSF/ANSI

Standard 42 and 53 for the reduction of:

Standard No. 42: Aesthetic EffectsNominal Particulate Reduction Class I

Standard No. 53: Health EffectsCyst Reduction

Turbidity Reduction.


2/20

VZN-440H

2 P/N 1011065 Rev. 1 12/09

GThe VZN system is an innovative filtration system that uses

proprietary multi-bore hollow fiber membranes as well as acarbon element to provide the latest innovation in filtrationtechnology.

This manual provides the safety, installation, andoperating procedures for the VZN water filtration system. Allinformation contained in this manual should be read prior to installing and operating the system. Your VZN systemis manufactured from the finest materials available and isassembled to strict quality standards. This system has beentested at the factory to ensure dependable trouble-free opera-tion.

Owner InfOrmatIOn

table Of cOntents

ImpOrtant! K h i u io o u u . I h h go hi , u hi u o i h qui .

w I o io

Please read the full text of the Limited Warranty in this

manual.If the system arrives damaged, contact the carrier immedi-ately and file a damage claim with them. Save all packingmaterials when filing a claim. Freight damage claims are theresponsibility of the purchaser and are not covered under warranty.

The warranty does NOT extend to:

Dama s ca s d in s ipm nt or dama as r s t of improper use.

Insta ation of ctrica s rvic .

Norma maint nanc as o t in d in t is man a .

Ma f nction r s tin from improp r maint nanc .

Dama from moist r akin into ctricacomponents.

Dama from tamp rin wit , r mova of, or c an inany preset control or safety device.

O I o io ...............................................................2General............................................................................... 2Warranty Information .......................................................... 2Service/Technical Assistance ............................................. 3

I o s I o io ..............................................4s i i io .......................................................................6

Dim nsions ......................................................................... 6Electrical Ratings and Plug Configurations ........................ 6Replacement Cartridges .................................................... 6

p o D sh ......................................................7Filter Cartridge Capacities.................................................. 7Performance Claims for Percent Reduction....................... 7

O io ...............................................................................8Overview ............................................................................ 8Man a F s in ................................................................. 8

I io.............................................................................9Unpacking .......................................................................... 9Equipment Setup ................................................................ 9

Mo ntin t S st m ....................................................... 10Drain Va v Conn ction .....................................................11System Inlet Connection .................................................. 12Filtered Water Permeate Outlet Connection .................... 12

Inlet Water Plumbing ........................................................ 12Installing a Bypass ........................................................... 13Starting the Controller ...................................................... 13Rinsing the Ultra Filter Cartridge...................................... 13Sanitizing the System and Lines ...................................... 14

m i ........................................................................15Replacing the Ultra Filter Cartridge.................................. 15System Sanitization .......................................................... 15Changing the Interval Setting ........................................... 16Resetting the Timer Program ........................................... 16

t ou hoo i g .................................................................17r p .............................................................18no ....................................................................................19li i d w ................................................................20


3/20

VZN-440H

3P/N 1011065 Rev. 1 12/09

Dat of P rc as :

Mod No.:

Serial No.:

Mf . No.:

s vi /t h i a i

If you experience any problems with the installation or opera-tion of your system, contact ProSystems at 1-800-811-3498.

Fill in the information in the next column and have it handywhen calling for assistance. The serial number is on thespecification plate located on the system.

Purchased From:

Owner InfOrmatIOn ( o i u d)

ImpOrtantp os v h igh o h g i i io d odu d ig i hou

o i . su h vi io do nOt i h u o o o di gh g , i ov , ddi io , o o viou u h d qui .

Suggested replacement period for the Ultra Filter Cartridge isapproximately 3 years.

For sales in the state of Iowa:

S r: Dat :

B r: Dat :


4/20

VZN-440H

4 P/N 1011065 Rev. 1 12/09

ImpOrtant safety InfOrmatIOnIn addition to the warnings and cautions in this manual, usethe following guidelines to safely operate the system:

R ad a instr ctions b for sin q ipm nt.

Insta or ocat t q ipm nt on for its int nd d sas described in this manual.

Do NOT s corrosiv c mica s in t is q ipm nt.

Do NOT op rat t is q ipm nt if it as a dama dcord or plug; if it is not working properly, or if it hasbeen damaged or dropped.

T is q ipm nt s o d b s rvic d b q a ifi d p rson -nel only. Contact ProSystems for repair.

Do NOT imm rs cord or p in wat r.

K p cord awa from at d s rfac s.

T is q ipm nt s o d b s pp i d wit on co dwater.

For insta ations in Massac s tts, t Commonw a tof Massac s tts P mbin Cod 248 CMR s a badhered to. The use of saddle valves are not permitted.Please consult your local plumber.

The following warnings and cautions appear throughout thismanual and should be carefully observed.

A ctrica conn ctions m st b in accordanc witlocal electrical codes and any other applicable codes.

WARNINg eleCTRICAl ShOCK hAzARD. FAIluReTO FOllOW TheSe INSTRuCTIONS COulDReSulT IN SeRIOuS INjuRy OR DeATh.

- Do NOT modif t pow r s pp cord p . If itdoes not fit the outlet, have a proper outlet installedby a qualified electrician.

If t s pp cord is dama d, it m st b r p ac d bthe manufacturer, its service agent, or a similarlyqualified person.

T is q ipm nt is to b insta d to comp wit t

local plumbing code and any other applicable code. Wat r pr ss r m st not c d 100 psi (690 kPa).

To reduce water pressure, install a water pressureregulator and set to suit the application.

T trans m mbran pr ss r (in t pr ss r min st p rm at wat r pr ss r ) m st not c d 45 psi(310 kPa).

A ro nd fa t circ it int rr pt r (gFCI) m st binstalled on the circuit to this system.

W n insta d on m ta ic p mbin , a prop r si delectrical bonding jumper must be installed across the

inlet and outlet pipes serving this unit.


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VZN-440H

5P/N 1011065 Rev. 1 12/09

ImpOrtant safety InfOrmatIOn ( o i u d)p o o o i g d

If the membrane dries out, irreversible damage to the UltraFilter membrane may result. Protect the filter from becomingdry by keeping it wet and sealed at all times.

p o o zi g

If the Ultra Filter membrane freezes during operation or stor-age, irreversible damage to the membrane and brittle crackingof the cartridge or housing may result.

p o o di u igh o o h UV ou

Avoid long-term exposure to direct sunlight or other UVsources. The Ultra Filter should be stored in a dark location.

p o o high u o u v i io iu

T ma im m op ratin t mp rat r is 104F (40C). Avoidabrupt variations in temperature. Any temperature variationshould be made slowly.

p o o ough h d i g o d o i g

M c anica dama , t rna br aka , and/or int rna br ak -age of the filter can result if the system is dropped or bumped.Handle with care at all times during transportation andinstallation.

p o o o g i o v d o d id

Prevent any and all contact of the membrane with strong sol-v nts, so v nts containin c orin , or conc ntrat d acids. DoNOT use strong solvents or concentrated acids on any plasticparts of the filter system. Examples of some solvents to avoid:ac ton , m t ac tat (nai po is r mov r); an (spotr mov rs); t rp ntin , to n (paint t inn rs); dr c aninsolutions, insecticides.

p o o iv i

The membranes must be protected from abrasive materialslike shavings left in a pipe. Abrasive materials in contact withthe membrane can cause irreversible damage to the mem-brane. All pipes must be flushed clean before installing thefilter. All plastic parts of the filter system must be protectedfrom sharp objects like knives, sand paper, or other tools.Cutting or nicking a plastic part can weaken it and cause a

ak. Do NOT s abrasiv c ans rs on an p astic parts.

p o o h

The system must be protected from shock, pressure surges,or pulsation that may occur inside water pipes. Water ham-mer occurs in pipes when a valve or faucet shuts quickly.Insta a wat r amm r arr stor (pr ss r v ss containincompr ss d air s parat d from t wat r b a diap ra m) toreduce pressure shock.

caUtIOnthi qui i o i d o o i h h

i u i g od o h bui di g O i i d codad i i o , I . (bOca) d h food s vis i io m u o h food d D ug ad i i io(fDa).

caUtIOna i o io u i o d i h

o i od d o h i od .

a g ou d u i ui i u (GfcI) u i d o h i ui o hi .

wh i d o i u i g, o iz di o di g ju u i d o h

i d ou i vi g hi u i .

caUtIOnw f o r gu o a i nOt i h g -

. O i g h i h h o g w f or gu o o i hou gu o d g h -

, u o i ju , d void h !


6/20


7/20


8/20


9/20

VZN-440H

9P/N 1011065 Rev. 1 12/09

InstallatIOn

U ki g

1. Open the large box. It should contain:

A. Plate-mounted VZN-440H system with Ultra Filter

Cartridge installed.B. Padded envelope containing:

Pow r Adaptor

Adaptor P s

Own rs Man a

Mo ntin Brack t

3. Remove all packing materials and protective coveringsfrom the system.

4. Remove the information packet. Fill out and mail thewarranty card immediately to prevent any delay in

obtaining warranty coverage.nOte: I d g d, i di op os 1-800-811-3498.

sUGGesteD tOOls anD sUpplIes fOr InstallatIOn

The following tools and supplies are suggested to help withthe installation:

Scr wdriv r Ad stab Wr nc s Dri wit Bits l v

Tap M as r Pip Dop or T f on Tape

Two ga on B ck t Fr s , unsc nt d liq id C orinB ac (s c as C oro )

Pip Wr nc s hos or pip for drain in

Ba Va v s (for in t, o t t, andb pass)

It is recommended that ball valves be installed on the inletand outlet of the system. This will aid in replacing cartridgesand servicing the system.

When making a plumbing connection to the system, use a

back-up wrench on the supporting plumbing. Always usea quality, approved pipe sealant or Teflon tape on pipet r ads. Do NOT a ow pip s a ant insid pip s.

Do NOT ov r ti t n t conn ctions. us p astic fittin swhen connecting to the plastic connections of the system.

If soldered plumbing is used, do NOT apply heat to, or near,t fi tration s st m. us nion (O-rin s a ) conn ctions for ease of installation and future servicing.

s I 1" NPT

s Ou(p odu w ) 1" NPT

D i 3/4" FNPT

plUmbInG

nOte: th u o d o h cOlD i . Do nOt o h o h ho i .

The VZN-440H system uses the following connections:

equi s u

General

When placing the system into service, pay attention to thefollowing guidelines:

Do NOT imm rs cord or p in wat r.

K p cord awa from at d s rfac s.

electrIcal

The line voltage must match the voltage on the specificationlabel. The plug on the power cord must match the appropriateo t t. Do NOT conn ct t s st m to a switc d ctricaoutlet.


10/20

VZN-440H

10 P/N 1011065 Rev. 1 12/09

caUtIOn

Du o i igh d iz , h VZn-440H mUst ou d i h h ovid d mou i g b k . r d

h mou i g h s io o i g oou h . U h i i g h v o j .

mou i g h s

nOte: U u io h i i g d ou i g h -. th mUst ou d u i g h ovid d

mou i g b k .

T VzN-440h s st m com s wit a Mo ntin Brack t. W nmounting the system, pay attention to the following guidelines:

A ow s ffici nt acc ss for cartrid r p ac m nt. Tsystem should be mounted with 40 inches to the left or right.

Mo nt t s st m n ar b t NOT abov an appropriatelectrical outlet.

Mo nt t s st m n ar a drain for f s in op rations.

Mo nt t s st m b for a cons mab wat r filtration processes.

Mo nt t s st m wit t provid d Mo ntin Brack tand hardware capable of supporting 120 lbs. or more.

S c r t Mo ntin Brack t into wa st ds or wit tappropriate heavy duty mounting hardware.

The system is pre-assembled to a Back Plate. The Back Platehas mounting holes across the bottom portion to secure the

bottom of the system to the wall. Some of the bottom mount-ing holes may be obscured. Plan your mounting accordingly.

InstallatIOn ( o i u d)

Fo ow t s st ps to s c r t Mo ntin Brack t to t waand seat the VZN-440H system:

1. us a st d find r and v to attac t Mo ntinBracket securely to the wall with the appropriatemo ntin ardwar (Fi r 2).

2. T Mo ntin Brack t is d si n d so t at t VzN-440h s st m can b ift d and n on t Mo ntinBracket. With assistance, lift the system and seat it ontot Mo ntin Brack t s c r (Fi r 2).

3. Secure the bottom portion of the VZN-440H to the wallsin t o s provid d. Mak s r t mo ntin

hardware secures the system into wall studs or use theappropriate mounting hardware.

Secure Mounting Bracketto wall studs using

appropriate hardware.

The system isdesigned to hang fromthe Mounting Bracket.Back Plate

(holes along bottomfor additional

mounting stability)

figu 2. mou i g h s


11/20

VZN-440H

11P/N 1011065 Rev. 1 12/09

InstallatIOn ( o i u d)D i V v co io

The drain is for flushing particle buildup out of the systemduring self cleaning.

1. C t a n t of t bin (not s pp i d) so it r ac s tdrain from t Drain Va v .

2. Conn ct on nd of t os to t Drain Va v wit anappropriat fittin (not s pp i d) (Fi r 3).

3. Dir ct t ot r nd of t os to t drain (Fi r 3).

When connecting the drain hose, pay attention to thefollowing guidelines:

T drain in p mbin m st b ab s pport t f owrate whenever the system flushes. This flow rate isdependent on the inlet water pressure, inlet pipe size,and system.

T drain in adin o t of t s st m m st b asshort as possible and slope downwards without anykinks or loops.

T drain in p mbin m st b position and s c r dat ast 2 inc s abov t drain (Fi r 4). T is air gap protects the system from contamination in theevent of a backed-up drain.

T drain s d m st not b b ock d or r strict d.

T drain s d m st b as ar or ar r t an tdrain line plumbing.

2 (5.1 )i i u

2 (5.1 )i i u

f oo

D i

s ue d

D i lio s

D i lio s

s ue d

D i

s d i

figu 4. D i li p u i g

Secure Hosewith Worm

Clamp

Direct Hoseto Drain

Example Drain ValveConnection

figu 3. D i V v co io


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VZN-440H

12 P/N 1011065 Rev. 1 12/09


s I co io

The System Inlet has a 1 NPT male thread at the Inlet(Fi r 5). Do NOT ov rti t n fittin s as t is co d ca s tplastic to crack.

Use plastic fittings and a pipe thread sealant approved for useon PVC fittings when making connections.

I w p u i g

An optional T or Cross Fitting with cap or plug can beinstalled between the Inlet Valve and the System Inlet. Thisfitting can be used for draining and sanitizing the system anddownstream plumbing.

Before connecting the fitting to the System Inlet, the plumb-ing to the system must be flushed clear of all debris. Hold abucket at the inlet water line and slowly open the Inlet Water Valve. Allow the pipe to flush until all debris is removed.

fi d w p Ou co io

The System Outlet has a 1 NPT male thread at the Outlet(Fi r 5). Do NOT ov rti t n fittin s as t is co d ca s tplastic to crack.

Use plastic fittings and a pipe thread sealant approved for useon PVC fittings when making connections.

Outlet

Inlet

figu 5. I d Ou co io


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VZN-440H

13P/N 1011065 Rev. 1 12/09


caUtIOnI g i g h o iv o u io u i i io o

h g oi i , o i , di h , o o h i i o .

s i g h co o 1. Select the proper AC plug for your electrical outlet and

install it onto the power supply.

2. Plug the appropriate end of the power cord into thecontroller.

3. Plug the other end of the power cord into the electricalo t t. T leDs on t contro r wi i t p.

4. T contro r a tomatica nt rs F s Mod and tF s leD starts to f as .

5. W n f s in is comp t , t F s leD wi stopf as in and on or mor leDs wi r main it, indicatinthe unit has power and which interval is selected in thecontroller.

ri i g h U fi c idg

The Ultra Filter Cartridge comes pre-installed in the VZN-440H system. The Ultra Filter Cartridge must be rinsed beforethe system is used to remove any air and protective solution.

1. Dir ct wat r from t S st m O t t to a drain.

2. Close the Outlet Ball Valve.

3. Close the Inlet Ball Valve.

4. Open the Rinse Ball Valve.

5. Slowly turn on the water supply to the VZN-440H.

6. Slowly open the Inlet Ball Valve. Air and water will comeout of the Rinse Ball Valve.

7. Press the flUsH b tton. T Drain Va v wi op n andair and water will come out of the drain line. Repeat sixtimes to ensure all air and storage solution are flushedout of the Ultra Filter Cartridge.

8. Continue to allow water to run at full flow out of theRinse Ball Valve for at least 15 minutes.

9. After 15 minutes, close the Rinse Ball Valve and allowthe system to sit for 15 minutes without any water flow to release any trapped air from the Ultra Filter

Cartridge.

10. Inspect the unit for any leaks, repairing as needed.

11. After 15 minutes, open the Rinse Ball Valve and wait for five minutes to flush out any remaining air.

12. Close the Rinse Ball Valve and disconnect the gardenhose.

13. Press the flUsH b tton to op n t Drain Va v .Repeat six times to ensure any remaining air is flushedout of the system.

14. Open the closest downstream tap or faucet.

15. Slowly open the Outlet Ball Valve and allow water to runthrough the system and out the faucet for five minutes.

I i g b

It is recommended that an optional bypass be installed to helpwith replacing cartridges and servicing the system.1. Install ball valves on the end of the Inlet and Outlet

(Fi r 6)

2. Install tees on the end of the plumbing leading to theInlet and Outlet Ball Valves.

3. Connect the two tees by installing plumbing and a fullyport d (pr f rab 1) Ba Va v (Fi r 6).

4. When the system is in use, open the Inlet and OutletBall Valves and close the Bypass Ball Valve.

5. When servicing is needed, close the Inlet and Outlet BallValves and open the Bypass Ball Valve.

Water Flow

Inlet BallValve

(Manual)

FullyPorted

Ball Valve

Tee

Water Flow

Outlet BallValve

(Manual)

figu 6. I b


14/20

VZN-440H

14 P/N 1011065 Rev. 1 12/09

InstallatIOn ( o i u d)s i izi g h s d li

The plumbing must be sanitized to eliminate possible contam-ination that may have occurred during the installation process.

On o nc (30 m ) of iq id c orin b ac (r ar b ac ,nsc nt d 6% sodi m poc orit ) can b s d to sanitithe plumbing. The amount of bleach needed depends on thesystem and the amount of plumbing downstream of the VZNsystem.

nOte: fo o h h d i g d i u iou i d i h h h.

1. Follow the steps in the Rinsing the Ultra Filter Cartridge in the Installation section of this manual.

2. Turn off the water to the system.

3. Open the faucet or tap closest downstream to thesystem.

4. Allow the system and plumbing to drain.

5. If an inlet sanitation fitting is installed, remove the plugor disconnect the water line at the inlet of the system.Allow the water to drain out of the system.

6. Pour the bleach into the inlet sanitation fitting or inletwater line using a cup or funnel. Be careful not to spillbleach onto clothing or skin.

7. Reattach the plug on the sanitation fitting or inletwater line.

8. Slowly turn on the water supply to the system.

9. Allow water to flow through the system and out of theopen faucet or tap until the smell of bleach is present.

10. Close the faucet or tap.

11. Let the system stand without water flow for at least 15minutes to allow the bleach to sanitize the pipes.

12. After 15 minutes without water flow, open the faucet or tap.

13. Allow water to flow through the system until thepresence of bleach is gone.

14. Open all other faucets and taps in line with the system

to flush any remaining bleach from the plumbing.

15. Close all faucets and taps.

f u hi g h Ou p u i g

To ensure that the highest quality water is produced from thesystem, the plumbing leading from the filter system must beflushed clear of all debris after the system is hooked up. After

making the connection to the outlet of the filter system, openthe faucet or tap closest to the filter system, then slowly openthe Inlet Water Valve. Allow the pipe to flush until all debris isremoved.


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VZN-440H

15P/N 1011065 Rev. 1 12/09

maIntenancer i g h U fi c idg

1. Turn off water to the system by closing the Inlet BallValve.

2. Press the flUsH button to flush the system and relievepressure. Repeat several times to ensure permeatetank is empty.

3. Locate the long hooked tubing on the right and discon-nect the long end from the tee by pushing the colletsquarely against the face of the fitting.

4. With the collet pushed in place, pull the tubing from thefitting with your right hand.

nOte: w d i o h u i g i i ov d.

nOte: m k u h i ough oo x o h o ov h idg .

5. R mov t Snap Rin (Fi r 7) from t u tra Fi t r Housing. Grab the raised lug with a pair of pliers andpull towards the center of the End Cap and away. TheSnap Ring should lift out of its groove.

6. Remove the End Cap, End Cap O-Ring, and Cartridge(Fi r 7) from t o sin .

nOte: I h c idg do o i o ou o hHou i g, ov h o o i e d c o idu i g s 5.

7. Inspect the Large End Cap O-rings and End Cap O-ringfor nicks or cuts. Replace as needed.

8. Lubricate all O-rings with a food-grade silicone lubri-cant. Apply a light coating of lubricant to the insidecenter tube at both ends of the new cartridge.

9. Record the serial number of the new cartridge. Thecartridge serial number is engraved on one end of theo t r t b (for amp : 05K 12013).

10. Install the End Cap O-ring on the End Cap and insertthe Large End Cap into the end of the new cartridge.

11. Position the new cartridge and End Cap at the housingand gently insert into the housing.

12. Press the End Cap into position until it is fully seatedand the Snap Ring groove is visible.

13. Install the Snap Ring by guiding the non-lugged endinto the groove first, pushing outward and workingaround the ring until it snaps into place.

nOte: m k u h h s ri g i u do u i g h o .

14. Reattach the tubing that was removed in Steps 3 and 4.Be sure the tubing is pushed past the O-ring.

nOte: m k u h i i g i o i d o oh u i g h O- i g. a oo o io u i

ki g h oi o o io .

15. Rinse the new Ultra Filter Cartridge before placing thesystem back into operation. Follow the Rinsing theUltra Filter Cartridge and Sanitizing the System

and Lines procedures in the Installation section of thismanual to complete the cartridge change.

16. When rinsing is complete, repressurize the system.

figu 7. r i g h U fi c idg

Snap Ring

Ultra Filter Housing

Ultra Filter Cartridge

End CapO-Rings

End Cap

Snap Ring

End Cap

End CapO-Rings

CartridgeO-Ring

CartridgeO-Ring

s s i iz io

The system and downstream plumbing should be sanitized atleast once a year. When necessary, follow the procedure inSanitizing the System and Lines in the Installation sectionof this manual.


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VZN-440H

16 P/N 1011065 Rev. 1 12/09

maIntenance ( o i u d)

ch gi g h I v s i g

r i g h ti p og

D rin t norma op ration, t s st m wi f s accord -ing to the set interval. It is possible the system will flush at atime of high water use. If this poses a problem, the controller can be reset. Unplug the power supply, wait for 5 seconds,and then plug the power supply in. When power is restoredto t contro r, it wi a tomatica nt r F s Mod . Tcontroller will then begin timing from the point when power isrestored based on the interval setting selected.

f u hI v bu o Ho d ti

bu oleD

f u hleD

15 minutes A 10 seconds On On

30 minutes B 10 seconds On On

45 minutes C 10 seconds On On

1 hour A 5 seconds On Off

4 hour B 5 seconds On Off

6 hours C 5 seconds On Off

12 hours D 5 seconds On Off

24 hours D 10 seconds On On

caUtIOnch gi g h u h i v u h U fi o

ug u d void h . co u ho o o i o io .

Though not recommended, the interval setting on theUniversal Pulse Controller can be changed. If the setting mustbe changed, use the chart below. Press and hold the corre-spondin b tton. Aft r 5 s conds, t B tton leD wi t rn on.Aft r 10 s conds, t F s leD wi a so t rn on.

figu 8. U iv pu co o


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VZN-440H

17P/N 1011065 Rev. 1 12/09

trOUblesHOOtInG

p o po i c u co iv a io

Unit does not have power.

The power cord is not plugged into theappropriate outlet or control box. Plug power cord into the appropriate outlet.

The unit is plugged into a switchedelectrical outlet. Plug the power cord into an unswitched outlet.

Universal Pulse Controller is inoperable. Contact your maintenance person or AuthorizedService Agency.Transformer is defective.

No water comes out of thefilter system.

Inlet/Outlet Ball Valves closed. Open the Inlet/Outlet Ball Valves.

System depressurized. Pressurize system.

Drain Va v is st ck op n. C an, r b i d, and/or r p ac t Drain Va v .

Rinse Ball Valve is open. Close the Rinse Ball Valve.

The system may be in a flush cycle. Wait for the flush cycle to end.

In t Strain r (if insta d) is p d. Clean or replace Inlet Strainer

Ultra Filtration Cartridge is plugged. Replace Ultra Filtration Cartridge.

Low water flow comes out of thefilter system.

See above. See above.The inlet water pressure is too low. Boost the inlet water pressure.

The inlet flow restrictor may be plugged. Clean or replace the inlet flow restrictor.

Water tastes bad.

Storage/shipping solution not completelyrinsed out of the system.

Rinse the system for a longer period of time;replace Carbon Element.

Biological growth in pipes. Sanitize plumbing.

Water condition changed. Consider installing additional filtration.

Broken capillaries in Ultra Filter Cartridge. Replace Ultra Filtration Cartridge.

Flush runs continuously.Drain Va v st ck op n. C an, r b i d, or r p ac t Drain Va v .

Controller sending continuous signals tovalve. Replace the controller.

Flush occurs at a time of highwater usage.

The controller interval is set incorrectly or setting was lost due to power loss. Set interval.

Water splashes at drain duringflush.

Drain in not position d prop r . Reposition the end of the drain line.

Drain not capab of and in i f owrate. Clean drain; find alternate drain.

Water leaks at ends of the UltraFilter cartridge after changingcartridge.

O-ring not lubricated. Lubricate O-ring with food grade lubricant.

O-ring is split, cut, or twisted. Replace O-ring.

Water leaks from systemfitting or connection.

Fitting broken or loose. Tighten or replace the fitting.

Not enough pipe thread sealant used. Redo the fitting with the proper amount of seal-ant.


18/20

VZN-440H

18 P/N 1011065 Rev. 1 12/09

1

2

3

23

12

19

15

22

14

18

4

56

7

8

9

11

16

20

13

17

19

21

9

8

10

10

20

24

replacement parts

VZn-440H s

I p D i io Q .no.

I p D i io Q .no.

1 0505872 VZN Back Plate 12 0012357 Universal Pulse Controller 13 4060438 36" Black Cable Tie 24 2180215 Permeate Tank 15 0400381 gromm t, 1.75" OD 1.197" ID 16 2190158 Female Connector, 3/4" CTS x 3/4" NPT 17 2010199 Tubing, Bent 90 18 2180181 Lock Ring 29 2180230 end Cap 4" Q ick Disconn ct 210 7000413 O-rin R p ac m nt Kit 111 2180202 Ultra Filter Housing 440 112 2070117 Nipple, Close 3/4" NPT 1

13 7000412 u tra Fi t r R p ac m nt Kit (Inc . #10) 114 2190147 Nipple Hex, 1" 115 2180287 UFL Housing Clamp 216 3000116 Nut Retainer, 1/4"-20 417 3250154 Washer, Lock 1/4" 418 3250109 Screw, 1/4"-20 x 1/2" 419 2010197 Tubing, UFL Bent 180 220 2190155 Union Tee 221 2010200 Tubing, UFL 122 4040189 Solenoid Valve, NC 3/4" NPT 123 0505871 VzN Mo ntin Brack t 124 2190154 Adaptor Stem 1" NPT 1

fo r p , o p os 1-800-811-3498.


19/20

VZN-440H

19P/N 1011065 Rev. 1 12/09

nOtes


20/20

lImIteD warrantyEquipment manufactured by ProSystems has been constructed of the finest materials available and manufacturedto high quality standards. These units are warranted to be free from defects in materials and workmanship for aperiod of one year from date of purchase under normal use and service, and when installed in accordance with

manufacturers recommendations*. The ultra filtration membrane cartridge is warranted under the same termsand conditions on a prorated basis for 24 months from date of purchase.

*To ensure continued proper operation of the units, follow the maintenance procedure outlined in the OwnersManual.

1. This warranty does not cover failures due to improper system installation, defects caused by improper storage or handling prior to placing of the equipment into service. This warranty does not include overtime charges or workdone by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibra-tion, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the Equipment.

2. ProSystems reserves the right to make changes in design or add any improvements on any product. The rightis always reserved to modify equipment because of factors beyond our control and government regulations.Changes to update equipment do not constitute a warranty charge.

3. If shipmen is damaged in ransi , he pur haser should make a laim dire ly upon he arrier. careful inspe -ion should be made of he shipmen as soon as i arrives and visible damage should be no ed upon he ar-

riers do umen a ion. Damage should be repor ed o he arrier. this damage is no overed under his war-ran y.

4. ThIS WARRANTy IS exCluSIVe AND IS IN lIeu OF All OTheR WARRANTIeS, exPReSSeD OR IMPlIeD,INCluDINg ANy IMPlIeD WARRANTy OR MeRChANTABIlITy OR FITNeSS FOR A PARTICulAR PuR -POSe, eACh OF WhICh IS heReBy exPReSSly DISClAIMeD. The ReMeDIeS DeSCRIBeD ABOVe AReexCluSIVe AND IN NO eVeNT ShAll PROSySTeMS Be lIABle FOR SPeCIAl CONSeQueNTIAl ORINCIDeNTAl DAMAgeS FOR The BReACh OR DelAy IN PeRFORMANCe OF ThIS WARRANTy.

Prices and specifications are subject to change without notice.

aquion prosystems ultra filter manual

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