AQUATEST a.s.

consulting and engineering services

• The environment

• Water management

• Recycling lines and waste

• Remediation and Remedial supervision

• Accredited environmental laboratory

700 clients annually

10 mil EUR average annual turnover

210 average number of employees

20 countries project management experience

14 Regional offices in the Czech Republic

3 joint-venture companies

ISO 9001 ISO 14001

OHSAS 18001

AQUATEST a.s.

Company information

certified integrated management systems

Regional workplaces

European activities

AQUATEST a.s.

consulting and engineering services

• Supply of complete lines, including their assembly,

training and servicing.

• Development of new technological methods,

machines and equipment.

• Laboratory and pilot testing of designed technology

at the workshop

• Technological service processing of materials on

own eguipment and rental of technological equipment

• Design of various recycling scenarios including

economical analysis of effectiveness.

• Consulting services in the fields of recycling

and reuse of waste.

WASTE RECYCLING

offered services

MODULAR TECHNOLOGY FOR THE RECYCLING PLASMA AND LCD SCREENS

elaborated at the AQUATEST a.s. workshop in Mníšek pod Brdy, Czech

republic is designed as a modular system of individual technological parts

which can be changed based on the type of WEEE being processed.

DUST EXHAUSTOR and FILTRATION UNIT

Capacity 250 kg/h

GRINDING MODULE and MAGNETIC SEPARATION

ACTIVATED CARBON FILTER

ORGANIC

PARTICLE

SEPARATOR

TECHNOLOGY FOR

RECYCLING PLAZMA

AND LCD SCREENS

LINE

MODULES

VIBRATION SCREEN

Grinding is performed in

a special grinder which grinds

the screens with a very selective

effect i.e. easily-ground parts like

glass and ceramics are ground

into fine particles.

TECHNOLOGICAL DIAGRAM

ELECTRODYNAMIC SEPARATOR

ORGANIC PARTS SEPARATORORGANIC PARTS SEPARATOR

ELECTRODYNAMIC SEPARATORELECTRODYNAMIC SEPARATOR

Plastic Non-ferrous metalsPlastic Dust

Clean mixed glass

INPUTINPUT

MODULE CRUSHINGMODULE CRUSHING

DIMENDIONAL SEPARATION – hydraulic scissorsDIMENDIONAL SEPARATION – hydraulic scissors

DISASSEMBLY WORKPLACEDISASSEMBLY WORKPLACE

Electronic parts with precious metals

Tubes: separate processing

Exhaustion C - filter

Mobile feeder

MAGNETIC SEPARATIONMAGNETIC SEPARATION Fe product

VIBRATION SCREENVIBRATION SCREEN

Fraction 0 – 6 mm Fraction + 6 mm

Exhaustion C - filter

Exhaustion C - filter

COMBINATED TECHNOLOGY FOR RECYCLING OF COMPLETE CRT, PLAZMA AND LCD SCREENS

Capacity 1 t/h

BARREL CRUSHER GRINDING BARREL INDUSTRIAL FILTR

X-RAY SEPARATOR

CRT SCREEN DISASSEMBLING TECHNOLOGY

Capacity - number of treatment screens

25 to 40 pc/h (200 pc/shift) based on type of screens

Screen separation time 30 to 60 s

Power supply 3x400/230V, 50Hz, N+PE

Total power input 5,2 kW

Dimensiones 1330 x 930 x 1603 mm

Weight 167 kg

Resistive separation by thermal shock

CERTIFICATION

recycling of screens

screen disassembling machine

pursuant to Directive 98/37/ES, 2006/95/ES

a 2004/108/ES

Issued by the Brno Institute for Mechanical

Testing

CRT SCREEN DISASSEMBLING TECHNOLOGY

by diamond cutting tool

Due to dry disassembling

technology is the

luminophore layer easily

removed by the exhauster

(HEPA microfiltration) and

collected in a special

collecting bag

Capacity-number of treatment screens 25 pc/h (200 pc/8h-shift) *

15 pc/h (120 pc/8h-shift)

Screen cutting time 100 s

Dimensiones 2100x1470x1850/2300 mm

Weight 800 kg

Power supply 3x400/230V, 50Hz, N+PE

Total power input 2,5 kW

Power input of industrial exhauster 3 kW

Power input of special vacuum luminophore exhauster

1,2 kW

Worker´s noise exposure(8-hour shift) 78,6 dB(A)

*) capacity with addition of separate exhaust digester The equipment is certificared by Engineering Test Institute in Brno, Czech Republic

ČIŠTĚNÍ SKLOVINY CRT OBRAZOVEK

- mechanical rasping- sorting

- magnetic separation

Technology to remove graphite, scaled aluminum, paints with iron oxides and further impurities from cones and

screens of CRT screen.

Cleaning is based on the physical-mechanical remove of coatings dry in a special unit.

Technology is composed:

TECHNOLOGY FOR RASPING OF IMPURITIES

INPUT OUTPUT

CRT GLASS CLEANING LINE Discontinual line

Type GCL-1 M

Capacity [kg/h fragments] 500 800

Capacity of 1 cycle [kg fragments] 250 400

Average period of one cycle [min.] 30

Can be cleaned not only the cones,but also mixed glass or front parts

This technology can be use for recycling of lighting fluorescent tubes

and bulb,after addition of capture mercury vapors section

CERTIFICATION

Glass Screen Cleaning line

pursuant to Directive 98/37/ES, 2006/95/ES

a 2004/108/ES

Issued by the Brno Institute for Mechanical

Testing

for loose dry mixtures containing particles of varying mass

SEPARATION TECHNOLOGY

FLUID SEPARATIONpneumatic fluid separator

Operational pilot testse.g.:

- separation of Cu-product During treatment of electric cables

and conductors

- separation of metal concentrate with the content of precious metals during

treatment of chipboards

- final cleaning of granulates from pneumatic tyres (removal of textile fibres)

PNEUMATIC FLUID TABLE

TYPE FS-1 FS-2

Mixture granulometry 0,2 – 7 mm

Flat of the sorting surface 0,34 m2 0,6 m2

Input capacity cca 150 – 400 kg/h cca 350 – 600 kg/h

based on bulk density of input mixture

Electrical energy 3 NPE-400/230 V – 50 Hz TN-S

Electricity input 0,9 kVA 1,4 kVA

Dimensiones [mm] 1350 x 1370 x 1560 1742 x 1768 x 1710

Weight [kg] 370 545

separation of Cu-product during treatment of electric cables and conductors

INPUT

FLUID SEPARATOR

PRODUCT

WASTE

Cu

separation of metal concentrate with the content of precious metals during treatment of chipboards

INPUT

FLUIDNÍ SPLAV

PRODUCT

WASTE

FINAL CLEANING OF GRANULATES FROM PNEUMATIC TYRES (REMOVAL OF TEXTILE FIBRES)

INPUT MATERIAL

OUTPUT MATERIAL

FLUID SEPARATIONPneumatic fluid separator

Diameter of separation drum (Ø x width) 286 x 414 mm 286 x 600 mm

Nominal input capacity 0,3 – 1 m3/h 0,5 – 1,5 m3/h

Based on type of input mixture

Granulometry of micture 0 -100 mm

Size of separable non-ferrous metal particles 2 -100 mm

Feeding method vibrational conveyor

Electricity input 3 kVA

Supply voltage 3 x 400 / 230 V, 50 Hz, TN-S

Dimensiones [mm] 1490 x 760 x 1420 1585 x 960 x 1420

Weight [kg] 400 550

ELECTRODYNAMIC SEPARATOR

ELECTRODYNAMIC SEPARATOR

example of application

MODULAR LINE FOR TREATMENT OF

Al-caps FROM TUBES

LINE FOR RECYCLING

OF CHIPBOARDS

input capacity 1 t/h

MODULAR LINE FOR RECYCLING

OF CABLES, CHIPBOARDS AND PLASTICScapacity: 350 kg/h

Input section – crusher, magnetic separator

MODULAR LINE FOR RECYCLING

OF CABLES, CHIPBOARDS AND PLASTICScapacity: 350 kg/h

Section of milling – blade mill, dedusting chamber, electric control

panel Fluid separaion section – container with vibrational feeder, fluid separator, industrial exhauster

AQUATEST a.s. BRANCHAQUATEST a.s. BRANCH

Module technology – operational testing of recycling methods.

AQUATEST a.s. workshopAQUATEST a.s. workshop

Available technology:

• Crushing and grinding

- barrel, hammer and jaw crusher

- ball mill, cutter mill

• Separation

- elektrodynamic separator – nonferrous metals

- magnetic drum separator

- dry fluid separation – coarse materials (units in mm)

- wet gravitational separation – very fine - grained

material

• Sorting – vibration or pneumatic sorters

Barrel crusher Hammer crusher

Granulator Jaw crusher

Crushing and milling

Ball mill

SEPARATION

Dry fluid (pneumatic) table

Elektrodynamic separator

Wet gravitational table

Magnetic drum separator

AQUATEST a.s. workshop Kovohutě Mníšek pod Brdy Site

Services provided in the field of recycling secondary raw materials:

• crushing of waste containing bonded metals, plastics and other non-metallic elements

• sorting of chippings according to size using various types of separators

• magnetic separation

• separation of colored metals using electrodynamic separators

• separation of colored and precious metals using fluid pneumatic separators or gravitational separation in wet environment

• dust removal, drainage and pelletizing of fine parts

• waste solidification

platinum

• crushing

• separation

• temperature measurement of

molten metal ,only for single use

Working area of wet vibrational table

AQUATEST a.s. BRANCHAQUATEST a.s. BRANCH

RECYCLING OF THERMOCOUPLES

low - volume operation

REMEDIAL CONTAINER TECHNOLOGY

MODULE TECHNOLOGY – MINE WATER STEAM BOILER CERTUSS

ACTIVE CARBON FILTER CONTAINER VARIANT

STRIPPING TOWER UNITS

AQUATEST a.s. BRANCHAQUATEST a.s. BRANCH

tel.: +420 318 403 306

fax: +420 318 403 616

stolc@aquatest.cz

http://www.aquatest.cz

AQUATEST a.s.consulting and engineering services

Geologická 4, 152 00 Prague 5 - Barrandov

Division of Technical Support

Kovohutě Mníšek area, 252 10 Mníšek pod Brdy

Czech Republic