aquacon series e - アンフェノールジャパン株式会社...• military & commercial...

Aquacon Connector Typical Markets:• Oceanic/Fluid Immersion Applications• Navy Seal Breathers• Space Applications that require Water Immersion

AmphenolAerospace

SJT Typical Markets:• Military & Commercial Aviation (older designs)• Applications Complaint with European Specifications:

PAN6433-2, LN29729, VG96912• Military Vehicles

E

ETABLE OF CONTENTS FOR SECTION EDesign Features . . . . . . . . . . . . . . 151Specifications, Alternate Positioning . . . . . . 152Insert Availability . . . . . . . . . . . . . . 153Insert Arrangements . . . . . . . . . . . . 154-155How to Order . . . . . . . . . . . . . . . 156

SJT SHELL STYLES:AJ6/AS6 Straight Plug . . . . . . . . . . . . 157AJ7H/ AS7H Hermetic Jam Nut Receptacle . . . 158AJ7/ AS7 Jam Nut Receptacle . . . . . . . . . . 159 AJOH Hermetic Square Flange Receptacle . . . . . 160

ACCESSORIES/INSTALLATION SECTION F:Protection Caps . . . . . . . . . . . . . . 161Installation Instructions/ Application Tools . . . . 162Contact Installation . . . . . . . . . . . . . 163

Aquacon Series

150 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

The Amphenol® Aquacon Series of connectors has been designed to provide maximum service in oceanic or fluid immersion applications.The AJ Aquacon offers the following features:• 1500 PSI Capability• “O” Ring Sealing, Thread• Threaded Coupling• Visual Mating Indication• Design Flexibility

Aquacon Connectors are available in a straight plug and two receptacle styles (see photos at right), with numerous MIL-DTL-38999 insert patterns.

AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts.Hermetically sealed (1 X 10-6 cc/sec leakage rate) arrangements are also available.

DESIGN FEATURES OF AQUACON SERIES CONNECTORS

1. Corrosion resistant aluminum bronze coupling nut and stainless steel sleeve2. Hermetic and non-hermetic inserts in MIL-DTL-38999 patterns. Glass or hard dielectric material.3. Visual mating indicator4. 1500 PSI sealing capability assured by threaded coupling and “O” ring5. Pin or socket contacts in either plug or receptacle6. Environmental resistant molded cable terminations with or without EMI accessory

6 1

2

5

2

4 3

5

A specially designed aluminum bronze coupling nut and type 316 stainless steel shells resist corrosion and provide a pressure withstanding connector. Positive threaded coupling. “O” rings, and a color band visual indicator assure sealing and proper mating. A rear accessory thread provides for the use of EMI hardware or molding adapters.

STRAIGHT PLUG AJ6 / AS6

HERMETIC SQUARE FLANGE RECEPTACLE AJ0H

HERMETIC JAM NUT RECEPTACLE AJ7H/AS7H

NON-HERMETIC JAM NUT RECEPTACLE AJ7 / AS7

Aquacon Immersible ConnectorsDesign Features

151Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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AQUACON CONTACT RATINGS

Contact Size

Test Current Maximum Millivolt Drop Crimp Well Data Solder Well Data

Standard Hermetic Crimp Solder Solder Hermetic

Diameter Depth Diameter Depth

22M 3 2 30 20 60 .029 ±.001 .141 .029

+.004 –.000

.094

22D 5 – 40 – – .0345 ±.001 .141 – –

22 5 3 40 20 85 .0365 ±.001 .141 .036

+.004 –.000

.094

20 7.5 5 35 20 60 .047 ±.001 .209 .044

+.004 –.000

.125

16 13 10 25 20 85 .067 ±.001 .209 .078

+.004 –.002

.141

12 23 17 25 20 85 .100 ±.002 .209 .116 ±.004 .151

AQUACON SERVICE RATINGS

Service Rating

Suggested Operating Voltage (Sea Level)

AC (RMS) DC

M 400 550

I 600 850

II 900 1250

ALTERNATE POSITIONINGAlternate positioning of connectors allows connectors with identical insert arrangements to be mounted side by side by providing a positive means of eliminating inadvertent cross-mating or cross- plugging.Alternate positioning of Aquacon Series is achieved by a rotation of the master key/keyway, relative to the insert, as part of the shell manufacturing operation.Recommended practice is to use alternate position inserts only when necessary.

NORMAL

AB

B A D C ROTATIONLETTER

10° AJ or AS Ref

RELATIVE POSSIBLE POSITION OFROTATED MASTER KEYWAY

(FRONT FACE OF AJ or AS RECEPTACLE SHOWN)

AQUACON MASTER KEY/KEYWAY ROTATION

Shell Size

AB Angle of Rotation (Degrees)

Normal A B C D

8 100 82 118

10 100 86 72 128 114

12 100 80 68 132 120

14 100 79 66 134 121

16 100 82 70 130 118

18 100 82 70 130 118

20 100 82 70 130 118

22 100 85 74 126 115

24 100 85 74 126 115

The establishment of electrical safety factors is left entirely in the designer’s hands, as he can best determine what peak voltage, swtiching surges, transients, etc. can be expected in a particular circuit.

Aquacon SeriesSpecifications, Alternate Positioning


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Aquacon SeriesInsert Availability

Aquacon Shell Size Solder Crimp Hermetic* Service

Rating**Total

Contacts

Contact Size

22D 22M 22 20 16 12

8-3 X X M 3 3

8-6 X X X M 6 6

8-35 X X M 6 6

8-44 X M 4 4

8-98 X X I 3 3

10-5 X X X I 5 5

10-13 X X X M 13 13

10-35 X X M 13 13

10-98 X X X I 6 6

12-3 X X X II 3 3

12-8 X X X I 8 8

12-35 X X M 22 22

12-98 X X X I 10 10

14-5 X X X II 5 5

14-15 X X I 15 14 1

14-18 X X X I 18 18

14-35 X X M 37 37

14-37 X X X M 37 37

16-6† X X I 6 6

16-8 X X X II 8 8

16-26 X X X I 26 26

16-35 X X M 55 55

16-55 X X X M 55 55

18-11 X X II 11 11

18-32 X X X I 32 32

18-35 X X M 66 66

18-66 X X X M 66 66

20-1 X M 79 79

20-2 X M 65 65

20-16 X X X II 16 16

20-35 X M 79 79

20-39 X X I 39 37 2

20-41 X X X I 41 41

22-2 X X M 85 85

22-21 X X X II 21 21

22-32 X I 32 32

22-35 X M 100 100

22-55 X X X I 55 55

24-19† X X I 19 19

24-24† X I 24 12 12

24-35 X M 128 128

24-61 X X I 61 61* Tooled for pin inserts only (contact Amphenol for socket availability).** See specifications† AS Aquacon version - these arrangements use SJT (38999 type) patterns that incorporate size 12 contacts. See how to order page 156.Additional insert arrangements may be made available upon request.


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Aquacon SeriesInsert Arrangements

Insert Arrangement 8-3 8-6 8-35 8-44 8-98 10-5 10-13 10-35

Service Rating M M M M I I M M

Number of Contacts 3 6 6 4 3 5 13 13

Contact Size 20 22M 22D 22 20 20 22M 22D

See page 152 for service ratings and contact sizes.† AS Aquacon version - uses an SJT (38999 type) pattern with size 12 contacts. See how to order page 156.

Insert Arrangement 10-98 12-3 12-8 12-35 12-98 14-5 14-15 14-18

Service Rating I II I M I II I I

Number of Contacts 6 3 8 22 10 5 14 1 18

Contact Size 20 16 20 22D 20 16 20 16 20

Insert Arrangement 14-35 14-37 16-6† 16-8 16-26 16-35

Service Rating M M I II I M

Number of Contacts 37 37 6 8 26 55

Contact Size 22D 22M 12 16 20 22D

Insert Arrangement 16-55 18-11 18-32 18-35 18-66 20-1

Service Rating M II I M M M


Contact Size 22M 16 20 22D 22M 22M

12

3

45

6A

B

C 51

64

3

21

23

4C A

B

A

BC

D

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3

456

7

8

910

11

1213

12

3

456

7

8

910

11

1213

A

B

CD

E F A

B

C

AB

CD

E

FG

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2122

AB

C

DE

F

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PR

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10

16

17

24

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31

32

39

4047

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52

53

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1

3

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10

16

17

2431

2532

39

40

46

47

52

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A

B

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63

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2

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2416

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43

50

51

57

58

63

64

66

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21

31

41

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6171

79

11

8 12 16 20 22 22M 22DCONTACT LEGEND


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Front face of pin inserts illustrated

AJ AquaconInsert Arrangements

See page 152 for service ratings and contact sizes.† AS Aquacon version - uses an SJT (38999 type) pattern with size 12 contacts. See how to order page 156.

Insert Arrangement 20-2 20-16 20-35 20-39 20-41

Service Rating M II M I I


Contact Size 22 16 22D 20 16 20

Insert Arrangement 22-2 22-21 22-32 22-35 22-55

Service Rating M II I M I

Number of Contacts 85 21 32 100 55

Contact Size 22 16 20 22D 20

Insert Arrangement 24-19† 24-24† 24-35 24-61

Service Rating I I M I

Number of Contacts 19 12 12 128 61

Contact Size 12 16 12 22D 20

1

31

21

11

41

51

61

65

A

B

C

D

EF

G

H

J

K

L

M

N

PR

S

1

11

21

31

41

51

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1

4

5

11

12

19

20

28

29

38

39

47

48

57

58

66

67

74

75

81

82

85

A

B

C

D

E

FG

HJ

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M P

R

S

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TU

V

W

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AB

C

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L

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S

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VWX

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b

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d

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12

34

56

7

8

15

16

24

25

34

35

45

46

55

56

66

67

76

77

85

86

93

94

9596

9798

99

100

AB

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1

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7

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14

15

24

25

35

36

47

48

58

59

70

71

81

82

93

94

104

105

114

115

121

125

128

AB

C

D

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F

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PR

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8 12 16 20 22 22M 22DCONTACT LEGEND


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Front face of pin inserts illustrated

1. 2. 3. 4. 5. 6.

Connector & Shell Style Contact Type

Shell Size – Insert Arrangement

Contact Configuration

Insert Rotation

Special Variation

AJ6 R - 20-41 S A (445)

AJ AquaconHow to Order

Hermetics are available only in pin contacts.

Consult Amphenol Aerospace for other options and special variations available.See how to order protection caps on page 161.

AQUACON IMMERSIBLE CONNECTORSAquacon with JT (38999

Type) InsertsAquacon with SJT (38999 Type) inserts- size 12 contacts only

CO

NN

EC

TOR

TY

PE

& S

TYLE

Rec

epta

cle

Crim

p

Jam Nut Receptacle AJ7 AS7

Plu

gs Straight Plug AJ6 AS6

Fused compression glass sealed inserts. Leakage rate less than 1.0x10-6 cc/sec at 15 psi differential; with interfacial seal.

Her

met

ic Jam Nut Receptacle AJ7 AS7

Square Flange AJ0

2. CONTACT TYPEReceptacle

C Non-Removable Solder Termination

R Removable Crimp Termination

H Hermetic (Glass Seal) Solder Termination (Receptacles only)

Plug

C Non-Removable Solder Termination

3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5

Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement.

4. CONTACTSP Pin Contacts

S Socket Contacts

5. ALTERNATE POSITIONINGAlternate positioning of Aquacon Series is achieved by a rotation of the master key/keyway, relative to the insert, as part of the shell manufacturing operation.Recommended practice is to use alternate position inserts only when necessary.

NORMAL

AB

B A D C ROTATIONLETTER

10° AJ or AS Ref

RELATIVE POSSIBLE POSITION OFROTATED MASTER KEYWAY

(FRONT FACE OF AJ or AS RECEPTACLE SHOWN)

AQUACON MASTER KEY/KEYWAY ROTATION

Shell Size

AB Angle of Rotation (Degrees)

Normal A B C D

8 100 82 118

10 100 86 72 128 114

12 100 80 68 132 120

14 100 79 66 134 121

16 100 82 70 130 118

18 100 82 70 130 118

20 100 82 70 130 118

22 100 85 74 126 115

24 100 85 74 126 115

6. SPECIAL VARIATIONS

(168)Rear Accessory Thread for Non-Hermetic Jam Nut Receptacle only.

(445)Hex Coupling and Rear Accessory Threads for Straight Plug only.


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AJ6 / AS6 AquaconStraight Plug

Shell Size

F Dia. +.000 –.005

L Max. (AJ)

L1 Max. (AS)

M ±.010

P Thread Class 2B

S Hex ±.016

V Thread Class 2A

UNEF

8 .477 1.067 1.430 .360 .750-20 UNEF .875 .5625-24

10 .602 1.067 1.430 .360 .875-20 UNEF 1.000 .6875-24

12 .727 1.062 1.430 .360 1.000-20 UNEF 1.125 .8125-20

14 .852 1.062 1.430 .360 1.125-18 UNEF 1.250 .9375-20

16 .977 1.062 1.430 .360 1.250-18 UNEF 1.375 1.0625-18

18 1.102 1.062 1.430 .360 1.375-18 UNEF 1.500 1.1875-18

20 1.227 1.312 1.680 .610 1.500-18 UNEF 1.625 1.3125-18

22 1.352 1.312 1.680 .610 1.625-18 UNEF 1.750 1.4375-18

24 1.477 1.312 1.680 .610 1.750-18 UNS 1.875 1.5625-18

AJ6X-XX-XXX(445)

All dimensions for reference only.

PTHREAD

VTHREAD

M

L

F

MOLDING LIMITSS

PTHREAD

VTHREAD

L1M

F

MOLDING LIMITSS

AS6X-XX-XXX(445)

AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts

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AJ7H / AS7H AquaconHermetic Jam Nut Receptacle

S

G H

X

ATHREAD

ML

Shell Size

A Thread Class 2A

G Dia.

H +.000 –.000

L ±.010

(Hermetic AJ)

L1 +.000 –.010

(Hermetic AS) MS Hex ±.016

X Bulkhead Thickness

X1 Bulkhead Thickness

(AJ) (AS)

8 .750-20 UNEF 1.125 .700 1.125 1.500 .125 .938 .03 – .31 .06 – .72

10 .875-20 UNEF 1.250 .825 1.125 1.500 .125 1.062 .03 – .31 .06 – .72

12 1.000-20 UNEF 1.406 .950 1.125 1.500 .125 1.188 .03 – .31 06 – .72

14 1.125-18 UNEF 1.531 1.075 1.125 1.500 .125 1.312 .03 – .31 06 – .72

16 1.250-18 UNEF 1.654 1.200 1.125 1.500 .125 1.438 .03 – .31 06 – .72

18 1.375-18 UNEF 1.844 1.325 1.125 1.500 .125 1.562 .03 – .31 06 – .72

20 1.500-18 UNEF 2.000 1.450 1.250 1.500 .188 1.688 .03 – .38 06 – .65

22 1.625-18 UNEF 2.125 1.575 1.250 1.500 .188 1.812 .03 – .38 06 – .65

24 1.750-18 UNS 2.250 1.700 1.250 1.500 .188 2.000 .03 – .38 06 – .65



AJ7H-XX-XXX(XXX)

AS7H-XX-XXX(XXX)

S

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Shell Size

A Thread Class 2A

F +.000 –.005

G Dia.

H +.000 –.005

L ±.010 (AJ)

L1 +.000 –.010 (AS) M

S Hex ±.016

V Thread Class 2A

UNEF

X Bulkhead Thickness

X1 Bulkhead Thickness

(AJ) (AS)

8 .750-20 UNEF .477 1.125 .700 1.484 1.750 .125 .938 .5625-24 .03 – .31 .03 – .58

10 .875-20 UNEF .602 1.250 .825 1.484 1.750 .125 1.062 .6875-24 .03 – .31 .03 – .58

12 1.000-20 UNEF .727 1.406 .950 1.484 1.750 .125 1.188 .8125-20 .03 – .31 .03 – .58

14 1.125-18 UNEF .852 1.531 1.075 1.484 1.750 .125 1.312 .9375-20 .03 – .31 .03 – .58

16 1.250-18 UNEF .977 1.654 1.200 1.484 1.750 .125 1.438 1.0625-18 .03 – .31 .03 – .58

18 1.375-18 UNEF 1.102 1.844 1.325 1.484 1.750 .125 1.562 1.1875-18 .03 – .31 .03 – .58

20 1.500-18 UNEF 1.227 2.000 1.450 1.609 1.750 .188 1.688 1.3125-18 .03 – .38 .03 – .50

22 1.625-18 UNEF 1.352 2.125 1.575 1.609 1.750 .188 1.812 1.4375-18 .03 – .38 .03 – .50

24 1.750-18 UNS 1.477 2.250 1.700 1.609 1.750 .188 2.000 1.5625-18 .03 – .38 .03 – .50

AJ7 / AS7 AquaconJam Nut Receptacle


AJ7X-XX-XXX(168)

ASJX-XX-XXX(168)


S

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X

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VTHREAD

ATHREAD

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S

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F

VTHREAD

ATHREAD

ML1

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AJ0H AquaconHermetic Square Flange Receptacle

Shell Size

A Thread Class 2A

F Dia. +.000 –.001

G ±.030 L M R S

T ±.005

Packing Pos I

Part Number

Packing Pos II

Part Number

8 .750-20 UNEF .685 .344 1.125 .125 .719 .938 .128 10-90351-15 10-90351-14

10 .875-20 UNEF .810 .344 1.125 .125 .812 1.031 .128 10-90351-17 10-90351-16

12 1.000-20 UNEF .935 .344 1.125 .125 .906 1.125 .128 10-90351-19 10-90351-18

14 1.125-18 UNEF 1.060 .344 1.125 .125 .969 1.219 .128 10-90351-21 10-90351-20

16 1.250-18 UNEF 1.185 .344 1.125 .125 1.062 1.312 .128 10-90351-23 10-90351-22

18 1.375-18 UNEF 1.248 .344 1.125 .125 1.156 1.438 .128 10-90351-24 10-90351-24

20 1.500-18 UNEF 1.373 .375 1.219 .188 1.250 1.562 .128 10-90351-26 10-90351-26

22 1.625-18 UNEF 1.498 .375 1.219 .188 1.375 1.688 .147 10-90351-28 10-90351-28

24 1.750-18 UNS 1.623 .375 1.219 .188 1.500 1.812 .147 10-90351-29 10-90351-29

S

R

S R

T4 HOLES

PACKING(POS I)

PACKING(POS II)

ATHREAD

MG

L

F


AJ0H-XX-XXX(XXX)

The Aquacon Hermetic Square Flange Receptacle is available in AJ style only which incorporates contact sizes 22D, 22M, 22, 20 or 16.

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Aquacon SeriesProtection Caps

S

R

.760MAX

P

D

A

B

1.000

Shell Size

P Thread Class 2A

R Ref.

S Hex +.005 –.010

8 .750-20 UNEF 1.010 .875

10 .875-20 UNEF 1.155 1.000

12 1.000-20 UNEF 1.299 1.125

14 1.125-18 UNEF 1.443 1.250

16 1.250-18 UNEF 1.588 1.375

18 1.375-18 UNEF 1.732 1.500

20 1.500-18 UNEF 1.876 1.625

22 1.625-18 UNEF 2.021 1.750

24 1.750-18 UNS 2.165 1.875

RECEPTACLE PROTECTION CAP 10-377664-XX

Shell Size

A Dia. Max.

B +.031 –.000

D Thread Class 2A

8 .771 .625 .750-20 UNEF

10 .898 .625 .875-20 UNEF

12 1.010 .625 1.000-20 UNEF

14 1.137 .625 1.125-18 UNEF

16 1.264 .625 1.250-18 UNEF

18 1.392 .625 1.375-18 UNEF

20 1.519 .688 1.500-18 UNEF

22 1.646 .688 1.625-18 UNEF

24 1.744 .688 1.750-18 UNS

PLUG PROTECTION CAP 10-399623-XX

HOW TO ORDER PROTECTION CAPS

Protection Cap Style Cap Size (Correlates to Connector Shell Size)

For Receptacle Connector 10-377664 - 20

For Plug Connector 10-399623 - 20



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Aquacon SeriesInstallation Instructions, Application Tools

MOLDINGSuggested method of assembly to cable for Aquacon plugs and cable connecting receptacles is molding. The mold sealing diameter has been designed to use a common mold for both plug and receptacle in a given shell size.

Shell Size

Main Joint Seal

Shell to Mounting Surface Seal

Jam Nut

8 ARP-014 ARP-019

10 ARP-016 ARP-021

12 ARP-018 ARP-023

14 ARP-020 ARP-025

16 ARP-022 ARP-027

18 ARP-024 ARP-029

20 ARP-026 ARP-030

22 ARP-028 ARP-031

24 ARP-029 ARP-032

RECEPTACLE “O” RING RACKING REQUIREMENTSARP 568 UNIFORM DASH NUMBER

Salt-Water Depth in

Feet

Pounds per Sq. Inch

10 4

25 11

50 22

75 33

100 45

200 89

250 111

300 134

400 178

500 223

600 267

750 334

800 356

1,000 445

CONVERSION TABLE SALT WATER DEPTH TO HYDROSTATIC PRESSURE

Salt-Water Depth in

Feet

Pounds per Sq. Inch

2,000 890

2,500 1,113

3,000 1,335

4,000 1,780

5,000 2,225

6,000 2,670

7,000 3,115

7,500 3,338

8,000 3,560

9,000 4,005

10,000 4,450

15,000 6,675

20,000 8,900

25,000 11,125

Shell Size

B +.010 –.000

R +.010 –.000

8 .705 .759

10 .830 .884

12 .955 1.007

14 1.080 1.134

16 1.205 1.259

18 1.330 1.384

20 1.455 1.507

22 1.580 1.634

24 1.705 1.759

B

R

MOUNTING CUTOUTS

Rear mount jam nut

Contact Size

Crimping Tool

Positioner Insertion Tool*

Removal Tool*

Sealing Plug*

Color Code

Reference Publication

22M M22520/2-01 M22520/2-09† 11-8674-24†† 11-8675-24†† 10-405996-22 Black

L-624

22D M22520/2-01 M22520/2-09† 11-8674-24†† 11-8675-24†† 10-405996-22 Black

22 M22520/2-01 M22520/2-09† 11-8674-22†† 11-8675-22†† 10-405996-22 Black

20 M22520/1-01 M22520/1-04 11-8674-20†† 11-8675-20†† 10-405996-20 Red

16 M22520/1-01 M22520/1-04 11-8674-16†† 11-8675-16†† 10-405996-16 Blue

12 M22520/1-01 M2520/1-04 11-8674-12†† 11-8675-12†† 10-405996-12 Yellow

APPLICATION TOOLING

* Amphenol Part Numbers† Pin only. Use M22520/2-06 for socket contacts.†† Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability.** Available online at www.amphenol-aerospace.com/termination instructions

MOUNTING SURFACESThe integrity of an “O” ring hydrostatic shell is dependent upon the flatness of the surface on which the receptacle is mounted. Surface finishes of 23 microns or less are recom-mended for “O” ring sealing areas when jam nut or through bulkhead receptacles are mounted.

SEALINGIn a mated condition, the red visual mating indicator band must be fully concealed by the plug coupling nut to assure to reliable, pressure rated sealed joint. Failure to fully tighten the coupling nut may allow leakage through the main joint seal. The red visual mating indicator is so located that only a full and proper mating of the plug and receptacle will cause the indicator to be fully hidden by the plug coupling nut.

Red Visual Mating Indicator Band


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RECEPTACLE “O” RING RACKING REQUIREMENTSARP 568 UNIFORM DASH NUMBER

Aquacon SeriesContact Installation

CONTACT INSTALLATION

WIRE AND CABLE PREPARATION1. Cut wire or cable to desired length. Strip insulation from end of wire in accordance with the following table. Hot wire stripping methods are recommended. Avoid nicking or cutting wire strands.

Contact Type

Contact Size

22M 22D 22 20 16 12

Solder 1/8 – 1/8 5/32 5/32

Crimp 1/8 – 5/32 7/32 – 1/4

WIRE STRIP LENGTH IN INCHES

SOLDER CONTACT TERMINATION1. Clean conductors and pre-tin with a good grade 60/40 tin-lead solder to 1/16 inch.2. Pre-tin contact solder well.3. With connector in a suitable holding device, solder wells facing operator, and the cutaway portion of the wells up, insert pre-tinned conductor into contact well. Apply heat to closed side of wire well to make joint. Remove heat and allow joint to cool.4. A resistance soldering unit of approximately 125 watts is recommended. If a soldering iron is used, do not exceed 20 watts for size 22M, 22D and 22 contacts; 80 watts for size 20: and 150 watts for size 16 and 12 contacts.5. Wipe or brush excess flux from terminations.

CRIMP CONTACT TERMINATION1. Select proper crimping tool and positioner from Application Tooling table on previous page.2. Position wire in wire well. Wire must be visible in the inspection hole provided.3. With the wire in place, insert the contact fully into the crimping tool. Squeeze the crimping tool handles to the full extent of their travel. The recommended crimping tools are the “full cycling” type and will not release until a complete crimp is made. Release pressure on handles and remove the completed crimped contact/ wire assembly.

CONTACT INSERTION1. Select proper insertion tool from Application Tooling table on previous page.2. With contact/wire assembly properly positioned in the insertion tool, push forward, directly in line with the grommet hole, until the contact is felt to snap into place.3. Remove insertion tool. All unused contact positions must be filled with uncrimped contacts. In addition, sealing plugs (see Application Tooling table) should be inserted in all unused grommet holes.

CONTACT REMOVAL1. Select proper removal tool from Application Tooling table on previous page.2. Carefully insert removal tool until contact to be removed is released. Aquacon contacts are rear release, rear removable.3. Remove contact.


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aquacon series e - アンフェノールジャパン株式会社...• military & commercial...

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