AQUA ENERGYCommitted

ABOUT US

Aqua Energy, an ISO 9001:2008 certified company, is engaged in the manufacture of precision machined components for high pressure & flow control equipment and fabricated parts for screw conveyors for material handling solution providers.

We will also be accredited with API 6A certification by 2016

Aqua Energy is dedicated to supplying quality parts and is vigilant to provide each customer with the service that exceed expectations. Our policy of adherence to high standards of safety, integrity, quality and on-time delivery is the backbone to our core values.

We offer true value-for-money products to our domestic & global customers in machined components from forgings, castings and value-added surface hardening treatments through Controlled Liquid Ionic Nitriding, QPQ, Tungsten Carbide and Xylan coatings.

SERVING OEMs OF INDUSTRY SEGMENTS

High Pressure & Flow Control Equipment

Material Handling Equipment (Screw Conveyors)

HIGH PRESSURE & FLOW CONTROL EQUIPMENT PARTS

FC & Expanding Gate Valve Components

Flanges

Wellhead Components

Hammer Lug Unions

Metallic Ring Gaskets

FC GATE VALVE COMPONENTS

Valve BodyBonnetBody Bushing

FC GateBody SeatStem

Bearing CapRetainer PlateStem Adapter

Packing GlandHand WheelGate GuideStem Packing

EXPANDING GATE VALVE COMPONENTS

BodyBonnetBearing Spacer Sleeve

Bearing Retainer NutSeatExpanding GateGate Guide

Hand wheelPacking Retainer BushStemStud & Nut

FLANGES

ANSI B16.5(Weldneck, integral, blind & test blind)

Class 150, 300, 400, 600, 900, 1500 & 2500

API 6A - Types 6B & 6BXType 6B : 2000 to 5000 PSI(Threaded, Weldneck & Integral)

Type 6BX : 2000 to 20000 PSI(Integral)Type 6BX : 10000 to 20000 PSI (Weldneck & Blind)

HAMMER LUG UNION

Fig 100 Fig 200Fig 206

Fig 400Fig 602Fig 1002

Fig 1003Fig 1502

WELLHEAD COMPONENTS

Tubing Head Adapter B1 & B2P : 2K to 5K PSI

Casing Head C-22 : 2K to 5K PSI

WELLHEAD COMPONENTS

Studded Tee & Cross(2 -1/16 “ to 4-1/16”)2K to 20K PSI

Tree Cap - 2K to 10K PSI

METALLIC RING GASKETS

Type – BXType - R (Octa)

Type – R (Oval) Type – RX

CombinationBonnet

MATERIAL HANDLING PARTS(SCREW CONVEYORS)

Aqua Energy manufactures mechanical parts for tubular, rectangular and U-trough screw conveyor systems for OEMs providing material handling solutions for the production of cement , fly-ash, asphalt, premixed building materials, glass processing, pharmaceutical, chemical, food industries, foundries, etc.

SCREW CONVEYOR COMPONENTS

Conveyor HousingsInlets & DischargesCouplingsCoupling ShaftsDrive ShaftsEnd ShaftsEnd FlangesFlange FeetHangersTrough CoversTrough Ends

CONVEYOR HOUSINGS

Rectangular Trough- Angle Flange- Form Flange

Tubular Trough- Angle Flange- Form Flange- Solid Tubular

U – Trough- Angle Flange- Form Flange- Flared

INLETS & DISCHARGES

Inlet SpoutInlet Flange

Flush End OutletFlangePlain Outlet Flange

COUPLINGS

Spiral Bush Involute Splined Bush

Splined Bush

COUPLING SHAFTS

Closed Coupling Shaft Standard & HardenedCoupling ShaftHanger Bearing Shaft

Outboard Bearing TypeShaftStandard Drive Shaft

DRIVE SHAFTS

END SHAFTS

Hanger End ShaftStandard End Shaft

Outlet End Bearing ShaftInlet End Bearing Shaft

END FLANGES

Flared Trough Rectangular Trough

Tubular TroughU - Trough

FLANGE FEET

Flange Feet

HANGERS

Hanger Assembly (Style 216)Hanger Assembly(Style 226)Hanger Assembly(Tubular)

TROUGH COVERS

Flat Trough Cover

Hip Roof Flange Cover

Standard Flange Cover

TROUGH ENDS

Trough End (with feet)

- Flared - Rectangular - Tubular- U - Trough

Trough End (without feet)

- Flared - Rectangular - Tubular- U - Trough

QUALITY POLICY

Aqua Energy is committed to achieve customer satisfaction through adherence to quality systems and continual improvement activities for delivering timely, cost effective and quality products and services.

In its pursuit of excellence, Aqua Energy shall strive for achievement of an eco-friendly environment and employees’ satisfaction.

FACILITIES

Pune (Maharashtra) is a leading industrial manufacturing hub in India with many MNC giants viz., Mercedes Benz, Vokswagen, JCB, General Motors, John Deere, Tata Motors, Force Motors, Fiat, etc., co-located with internationally accredited companies providing solutions in steel, forging, castings, heat treatment, CNC centres and testing & calibrations facilities that can match global standards.

Aqua Energy uses high quality steel forgings & castings as per specifications for high pressure applications. All products meet customers’ specifications and engineering standards.

FORGING

Closed Die Hammers : 1 to 10 TPresses : 2500 T, 4000 T, 4400 T

Open Die Hammers : 1 to 5 TPresses : 1600 T, 4400 T

HEAT TREATMENT

Solutions inAnnealingNormalizingStress relievingAgingQuenchingTemperingCase hardening

CNC MACHINING CENTRES

CNC Horizontal Lathe Centres5 Nos(Size 500 mm X 1000 mm )

Vertical Milling Centres- 4 Nos(Size 1700 X 800 X 800 mm)

Solutions in Turning, Milling, Drilling, Grinding, Lapping, Polishing.

FABRICATION FACILITIES

FabGear PlasmaCutting Q4000 (Bed size : 8m x 3.3m)

Hydraulic Press Capacity : 50 to 450 T

SURFACE HARDENING

We also offer surface enhancement value addition with benefits of superiorwear resistance and friction properties, excellent corrosion protection and good surface fatigue resistance.

Controlled Liquid Ionic Nitriding QPQ Tungsten Carbide Coating Xylan Coating

In collaboration with Techniques Surface India Pvt Ltd (HEF Group)

Thank you

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