aqt90 flex service training

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23/08/22 AQT90 FLEX Service Training HANDS ON Task list

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AQT90 FLEX Service Training. HANDS ON Task list. Task – Wet Section. Service Program “Wet Section” Test Pumps P1 and P2 Test Pumps P4 and P5 Test Pump P3 Test Valve V1 Test Valve V2 Calibrate Liquid sensor LS1 Calibrate Liquid sensor LS2 Calibrate Liquid sensor LS3 - PowerPoint PPT Presentation

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Page 1: AQT90 FLEX Service Training

19/04/23

AQT90 FLEX Service TrainingHANDS ON Task list

Page 2: AQT90 FLEX Service Training

RADIOMETER PRESENTATION2 19/04/23

Task – Wet Section

Service Program “Wet Section”

Test Pumps P1 and P2 Test Pumps P4 and P5 Test Pump P3 Test Valve V1 Test Valve V2 Calibrate Liquid sensor LS1 Calibrate Liquid sensor LS2 Calibrate Liquid sensor LS3

Refer to the service manual chapter 3-6 and chapter 7-19

Page 3: AQT90 FLEX Service Training

RADIOMETER PRESENTATION3 19/04/23

Task – Wet Section

Service Program “CAVRO”

Examine the different menus Run the self test

Refer to the service manual chapter 3-6 and chapter 7-19

Service Program “Reagent Pack” Release RP Lock - unlock Tag – see the information

Page 4: AQT90 FLEX Service Training

RADIOMETER PRESENTATION4 19/04/23

Task – Wet Section

Service Program “Reagent Pack”

Release RP Lock - unlock Tag – read the information Write the values:

• Remaining buffer• Cups left• Other

Refer to the service manual chapter 3-6 and chapter 7-19

Page 5: AQT90 FLEX Service Training

RADIOMETER PRESENTATION5 19/04/23

Tasks – Cup transport

Service Program “Cup transport”

perform stepper movement actions. Remove the RP and feel the cup sensor – calibrate the cup

sensor. Run a “cup transport” Exchange needle – use torque screwdriver 0.95 Nm Needle calibration – important to follow the guidelines in SM

Page 6: AQT90 FLEX Service Training

RADIOMETER PRESENTATION6 19/04/23

Task – Inlet

Service Program “Inlet Wheel”

Mix and check sensor positions - try to adjust inlet wheel position on stepper motor rod

Lock and unlock. See the function

Service Program “Inlet Door” Open – close. See the functionality

Service Program “Storage Door” Open – close. See the movement to the sensors

Look eventually into Colour definitions and Vision Control

Refer to the service manual chapter 3

Page 7: AQT90 FLEX Service Training

RADIOMETER PRESENTATION7 19/04/23

Task – Inlet

Service Program “Inlet Door”

Open – close. examine the functionality

Service Program “Storage Door” Open – close. See the movement to the sensors

Refer to the service manual chapter 3

Page 8: AQT90 FLEX Service Training

RADIOMETER PRESENTATION8 19/04/23

Task – Pipette

Service Program “Pipette”

Sensor Check Park Waste Sample Presample Preassay Wash Pierce Service Needle movements Disassemble Wash Block – examine!

Refer to the service manual chapter 3

Page 9: AQT90 FLEX Service Training

RADIOMETER PRESENTATION9 19/04/23

Task – Process Unit

Pls. perform the following tests and adjustments:

Service Program “Process Unit”

Raise Lower Sensor and movement check

Service Program “Cup Dryer” Find target temperature Find blower flow Dryer flow test Check the change of values in the special config

Refer to the service manual chapter 3

Page 10: AQT90 FLEX Service Training

RADIOMETER PRESENTATION10 19/04/23

Task – Optical Unit

Pls. perform the following test and adjustments:

Service Program “Measuring”

Go to reference Dark Meas. Measure 7 times Calibrate Factory Reference Compare value and save.

Refer to the service manual chapter 3 and chapter 6-19

Page 11: AQT90 FLEX Service Training

RADIOMETER PRESENTATION11 19/04/23

Electronics – Power Supply - Status

Pls. perform the following tests and adjustments:

Service Program “Status”

Check the values for the voltages:

12V ________

24Va ________

24Vb ________

24Vc ________

Page 12: AQT90 FLEX Service Training

RADIOMETER PRESENTATION12 19/04/23

Software Tasks

Simulate exchange of Main Board PCB (Service Manual) Write down the steps you will do: Files saved on a USB stick: ____________________ ____________________ ____________________

Simulate exchange of CF card What will you do, step by step: Files that must be saved: ____________________ ____________________

Software upgrade What will you do, step by step:

____________________ ____________________ ____________________ ____________________

Steps:

Steps:

Page 13: AQT90 FLEX Service Training

RADIOMETER PRESENTATION13 19/04/23

Software UpgradeDirect approach of accessing a USB device and upgrade DMS software

No sample tests must be running!

Insert the USB device. Press Ctl+Shift+Esc to access the Task Manager. Click on New Task. A “Create New Task” dialog box comes up. Enter "explorer" in the dialog text box; a Windows Start icon appears at the

bottom of the screen. Click Start->My Computer. Double click on file D:\PISA\Temp\ResetAU.bat Current instance of AQT software will be terminated Access the root of the USB and click on Setup.cmd Choose to upgrade – tick the box Prompted “Calibrate Display” pls. perform precisely Prompted “Choose Language” pls. choose English After the installation the analyser will be restarted. Once Analyser is restarted then Windows start-up sequence comes up and the

user is logged on as ABLUser. Use Task manager to “End Process” explore

Page 14: AQT90 FLEX Service Training

RADIOMETER PRESENTATION14 19/04/23

No sample tests must be running! All data logs will be cleared All parameter calibrations will be cleared

Insert the USB device. Press Ctl+Shift+Esc to access the Task Manager. Click on New Task. A “Create New Task” dialog box comes up. Enter "explorer" in the dialog text box; a Windows Start icon appears at the

bottom of the screen. Click Start->My Computer. Double click on file D:\PISA\Temp\ResetAU.bat Current instance of AQT software will be terminated Access the root of the USB and click on Setup.cmd Choose to “clean install” – tick the box if not already Prompted “Calibrate Display” pls. perform precisely Prompted “Choose Language” pls. choose English After the installation the analyser will be restarted. Once Analyser is restarted then Windows start-up sequence comes up and the

user is logged on as ABLUser. Use Task Manager to “End Process” explore

Software InstallDirect approach of accessing a USB device and installing DMS software

Page 15: AQT90 FLEX Service Training

Hands-on tasks

Refer to the Service Manual

1. Replace Process Wheel – easy way2. Disassemble Bottom plate complete3. Disassemble Pipette unit complete4. Adjust BCR for cartridge5. Needle calibration – save values6. Cup transport7. Adjust Inlet wheel8. Clean BCR mirror under LCD screen

Page 16: AQT90 FLEX Service Training

USB Stick

Contents of the pen drive:

Agenda Documents Manuals OSK Photos Pre-learning Service training Software Video

Page 17: AQT90 FLEX Service Training

Additional

1. Run osk.exe2. Calibrate touch screen3. Setup AQT90 for video and show it

Page 18: AQT90 FLEX Service Training

Analyze

Service Dump:

1.Always make a service dump when a failure is observed2.If you are not there ask the lab tech to give as many info as

possible.

Page 19: AQT90 FLEX Service Training

19/04/23

End of HANDS ONTask list