april - may 2013 - new enterprise stone & lime co., inc
TRANSCRIPT
Lafarge’s approach to ash
Bulk Materials International
Jean-Francois DelaireManaging Director - BMI
Contents
� Some background on Lafarge
� Lafarge’s use of ash and other cementitious materials
� The role of BMI within the Lafarge network
� The seaborne ash trading market
� Future challenges
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A Global supplier of building materials
� Leading positions in key construction sectorsN°1 worldwide in CementN°2 worldwide in AggregatesN°4 worldwide in Concrete
� €15.8 billion of sales
� Operations in 64 countries
� 65,000 employees
� A commitment to “green” initiatives, including increased usage of cementitious materials
WWF Conservation Partner, including initiatives on:n Sustainable constructionn Climate changen Water conservationn Biodiversity
Usage of cementitious materials by Lafarge
By usage MT
Raw mix 2
Blended cements 30
Direct sales 6
Total 38
By product MT
Slag 10
Fly ash 12
Pozzolan 4
Limestone 12
Total 38
NB : Fly ash competes with other materials
Main involvement and experience of Lafarge in fly ash
5
• France : 0,5 MT
• Deposits / Drying
• USA : 2 MT
• Disposal sites
• Blending terminals
• UK : 0,5 MT
• Ash beneficiation
• Poland : 1 MT• Deposits / Drying
• Use in raw mix
• Ash beneficiation
• South Africa : 1,5 MT
• Classification
• China : 2 MT
• FGD gypsum off-take
• India : 1 MT
Ash benefication
• Carbon removal + reburn• Lafarge UK
• Lafarge Poland
• Ammonia removal
• Lafarge UK• Ash classification
• Lafarge UK
• Lafarge South- Africa
The scope of our business interests makes Lafarge an ideal partner for coal fired power stations
Limestone in
(by sea, rail or
road)
Construction
materials in
during
building
(aggregates &
concrete)
Gypsum
for cement
production
Ash for
cement
production
FBA to
aggregates
end use
Expertise and involvement in design of process plant including
handling, storage and ash beneficiation technology
Total Ash
management
For non
cementitious
applications
Ash for
clinker
production
FBA to
clinker
production
The role of BMI within Lafarge
� BMI is the Lafarge trading entity for cementitious materials
• Seaborne trading only
• Supplying both Lafarge and non-Lafarge customers
– Third-party sales account for around 30% of volumes and this is expected to grow in the future
� BMI also provides technical, commercial and strategic support to
Lafarge operating businesses
• Advising on best sourcing options, contract-making, quality control
• Providing benchmarks thanks to global coverage
� BMI develops long term partnerships with both suppliers and
customers
• Logistics and marketing support
• Infrastructure design
• Product analysis
• Beneficiation technologies
Support from Lafarge
Network and partners
BMI is organized along a regional network
A network of Partners has been developed to provide credible solutions to the power industry
The seaborne ash trading market : about 2 MT/year
Main flows :
� From East India
• To Bangladesh (bulk)
� From West India
• To the Middle-East (big bags)
� From Japan
• To Korea (bulk)
� From Italy
• To Europe (bulk)
Modest compared to slag (17 MT) and cement (120 MT)
Key challenges for developing seaborne ash trading
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� Logistics constraints
� Silo capacity at loading/unloading points
� Berthing and unloading capabilities
� Categorisation as a “waste”
� Restrictions to trading
� Bureaucratic authorisation process
� Ash Quality
� Carbon levels
� Ammonia levels
� Increased use of biomass
� Mercury treatment
� Ash Availability
� Increased market share of gas/renewables
� Seasonality of production
Lafarge Poland
Summary
� Ash plays a key role in Lafarge’s product strategy, although it is
competing with other cementitious materials.
� There is room for an even stronger role, however :
� The “easiest” sources, in terms of quality and logistics, are already consumed.
� Untapped opportunities exist, but require processing and development of logistic
infrastructure… meaning capex
� Seaborne trading of ash has become an essential element of Lafarge’s
strategy regarding ash
� BMI is in charge of implementing this strategy
� The role requires managing ash quality, waste regulations, reliability of service, and
optimum logistics
� Lafarge believes in long term partnerships with power utilities
ensuring mutual understanding, investment in infrastructure and
processing technologies.
� Successful partnerships require a fair sharing of the value chain (win-win
philosophy)
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