applicationtools - rockwell.pdf

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900E

PUBLIC INFORMATION

T21 - Increasing Software Development Efficiency

Using the Integrated Architecture™ Application Tools

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION 2

Tools for Development Efficiency…

Quick Start, Conversion, and Design Guides

Selection Tools

Sample Code, Diagnostic Tools, and Accelerator Toolkits


IA Tools Website…ab.com/go/iatools

Type ab.com/go/iatools in your internet browser

or

Goto http://www.rockwellautomation.com/ and select Integrated Architecture Tools under Support tab.

http://www.ab.com/go/iatools

http://www.rockwellautomation.com/


IA Tools Website…Selection Tools…Choosing An Architecture

ab.com/go/iatools


Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION

5

Selection Tools

Any OEM’s in the room?

Anyone involved in selecting controllers for specific applications?

Requiring communications?

Maybe an HMI?

Maybe a couple motion axis?

With tight budget constraints?


Choosing an ArchitectureMicro800, MicroLogix, CompactLogix Selection Tool


9

Selection Tools

Any CompactLogix users in the room?

With a little more demanding requirements?

Maybe on a plant network?

Maybe networked I/O?

Some quicker update rate requirements?

Integrated Motion?


Popular Configuration Drawings

10


5370 L3 Popular Configuration Drawing

11



12



13


Integrated Motion Popular Configuration Drawing


Motor Control Center Popular Configuration Drawing

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATIONCopyright © 2009 Rockwell Automation, Inc. All rights reserved.16

Performance and Capacity Resources: Guidelines for CompactLogix Systems

•More in-depth than Pop Config drawings

•Designed to answer about 60% to 90% of compact system questions


Stratix/Infrastructure Reference Drawing

17



18



19


EtherNet/IP Quick Reference Drawings & Documents


EtherNet/IP ToolkitManuals, Guides, Drawings, Faceplates, How to Videos & Courses & Specs

21


22

Selection Tools

How about high capacity and fast update network system requirements?

With many networked I/O and devices?

Maybe motion and/or safety requirements?

Need to easily compare networked options?

Memory intensive requirements?


Choosing An Architecture:EtherNet/IP Capacity Tool


EtherNet/IP Capacity Tool


25

Getting Started with Equipment

Is anyone relatively new to using our CompactLogix controller systems?

Have the need to train new employees?

Desire a simple approach to putting a system together?

From system assembly, configuration, programming, and testing?



26


CompactLogix System Level Quick Starts

27



28


Competitive Conversion Guides


31


Is anyone tasked with inventorying their control system’s network?

Device catalog numbers, serial numbers, revision, CIP path, etc.?

Ethernet? ControlNet? DeviceNet?

Do you need to report this inventory?



32


System Ferret

A stand-alone software tool

Requires RSLinx Classic (Lite is sufficient)

Acts as a hardware inventory tool

Run the ferret – it finds all devices connected on CIP networks

Interrogates each device and reports information such as catalog

number, serial number, revision, CIP path, etc.

Logs all this information to an .xml or Excel files


What does it do

Scans CIP networks

Discovers all devices connected to those CIP networks

Records information about each device

Name

CIP Path

Product Type

Catalog Number

Vendor

Revision

Serial Number


A large system . .

35

Mark R Kirsch 10:55:35 AM


Get the properties of one device


Properties of a single device


System Ferret


Select Origin


Start Scanning


Scanning


Scan Complete


Same Info that RSLinx Provides


Click View Report to View XML Report

46


Or Select Other Report Options

47


Excel: System Map

Shows the layout of your system.

48


Excel: Module Inventory

List modules by catalog number for easy inventory.

49


50

Beyond Getting Started

Anyone ever had a problem finding very specific info on a device, system, or software package?

Gotten lost in our vast Literature Library?


Integrated Architecture Bookshelf


Includes Networks, Process, Controllers, I/O…


Integrated Architecture Bookshelf includes Drives…


56

Beyond Getting StartedSample Code

Would you like to know how others programmed a specific application?

Looking for an example of application code?

Programming tips?


Sample Code Library

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION58

Code to help begin configuring and programming

Common design approaches, application code

Complete system: code for controller, HMI, drives, networks

Free-of-charge shareware site.

Anyone can post code.

Sample Code Library

samplecode.rockwellautomation.com



Google Based Sample Code Search

59

Improved Searching with Single Entry Search Field (like Google).


Sample Code Improved Results Page

60

Now Includes Filters (RA Preferred, Products, Technologies) Similar to Literature Library to Screen Results as Desired.


Sample Code Filter to Just the Code You Need

61


62

Beyond Getting StartedFaceplates/Add-on Instruction Sets

Anyone with systems requiring operator status, control, and diagnostics for..

I/O?

Control Devices?

Networks?


Faceplate/Add-on Instruction Sets


Logix I/OControlDevices Networks Application

Preconfigured View ME/SE Status, Control, and Diagnostic Displays

Providing Premier Integration with RA Architecture & Devices

Faceplate/Add-on Instruction Sets


Logix I/O

Logix I/O Faceplates

Status Faceplates

I/O Data Status

I/O Alarm/Fault Conditions

Supporting Local I/O or Distributed I/O on EtherNet/IP and ControlNet

Most Logix Digital and Analog I/O Available for:

1756, 1769, 1794, 1797, 1734, 1738

Preconfigured Goto Display Buttons launch corresponding faceplates

Logix I/O Faceplates Provide System Hardware Status


Preconfigured I/O launch Buttons Control

Devices

Status and Operator Control Diagnostics

Fault Description and Fault

Actions are in descriptive

text, not cryptic codes

ME and SE PowerFlex Status and Control Faceplates

Device Faceplates Provide Status, Control, & Diagnostics


ME Equipment Status Faceplate Device Faceplate Summary and Launching Mechanism

ControlDevices


Faceplate .gfx file

Step by Step Configuration Instructions

Faceplate parameter file

Device AOI xml Logix file

Sample Code to aid with Logix application integration

In Addition – Preconfigured Goto display buttons & images

What Do You Acquire with a Faceplate/AOI Download ?


69

Beyond Getting StartedAccelerator Toolkits

Anyone spending considerable time creating….

Detailed BOMs?

System Layout and Wiring Drawings?

Controlling and retrieving status and diagnostic data from a variety of

devices with different parameters and tags?

Standardizing machine, application, and device logic?


Accelerator Toolkits


Accelerator Toolkits

The Accelerators Toolkits are designed to

assist you in these routine tasks to help

get you up and running faster and more

efficiently by:

Assisting with product selection

Jumpstarting your CAD

documentation

Providing sample machine and

application code

Using these toolkits will result in

significantly reduced development time.

71

Your Machine

Sample Code

Device Drawings and Configuration


Accelerator Toolkits include pre-configured components for building applications fast.

72

Bill of Material Files

Status and Diagnostic HMI Faceplates

Machine, Application, and Device Program Modules

Allows you to concentrate on the intellectual property that produces compelling and differentiating machine features.

Wiring and Panel Layout Drawings


Key Feature of the Accelerators -Modularity

BOM, Drawings, Logic, or HMI tools typically include multiple modules for each product family, application, or function.

Each module is built around a device, an application, or a function.

Bill Of Material Controller Logic


Key Feature of the Accelerators -Modularity

Modularity lets you decide which components to incorporate into your machine, providing greater flexibility and a custom fit.


4 Axis Widg-O-Matic Machine –What is the Development Effort needed?

75

For the Bill of material?For the CAD Drawings?

For the Controller LogicFor the HMI Application?


4 Axis Machine Example 200+ Standard Development Hours

76

Bill of Material

65 catalog numbers

18 Product lines


Program Logic

425 Rungs

6 Device Configurations

5500+ Tags

**Does Not Include Specific

Application Logic**


15 Wiring and 7 Layout Drawings

4 hours

80 hours

40 hours

80 hours7 Complex Displays, 300+ alarm msgs


Only 5 Hours to create the 4 Axis MachineUsing the Drives and Motion Accelerator Toolkit

77

Bill of Material

65 catalog numbers

18 Product lines


Program Logic

425 Rungs

6 Device Configurations

5500+ Tags


15 Wiring and 7 Layout Drawings

.45 hours

.25 hours

2 hours

2 hours7 Displays, 300+ alarm msgs

A Savings of 195 Development Hours


Automates the selection and configuration of all the development files

Using the DMAT Wizard can reduce the 5 Hours to 5 minutes!


1. Open the Wizard from the DMAT menus

2. Name and Quantify Project / Machine

DMAT Wizard Tool – 6 Easy Steps




3. Name & Quantify Applications and Select Finish

DMAT Wizard – 6 Easy Steps




3. Name and Quantify Applications

4. Configure Machine







5. Configure Drives and Other Devices







5. Configure Drives

6. Generate Outputs



DMAT Wizard – BOM Output


DMAT Wizard – Drawing Output


DMAT Wizard – HMI Output


DMAT Wizard – Logic Output


The CNC Machining Accelerator Toolkit is designed to simplify the integration between

Rockwell Automation’s Logix Control, Motion, and Safety Platforms and Fanuc CNC systems.

88

CNC Machining Accelerator Toolkit


Fanuc 30i Series Device Module & AOIFits into DMAT Logic


FactoryTalk View MECNC Device Faceplate


Safety Accelerator Toolkit CDSAFETY-CL002

Contents:

Risk Assessments Introduced

Quick Start Guides

System Component Selection Tools

Wiring Diagram Tools

Programs for Controller and HMI

Guide to Add-on Options


Safety Accelerator Toolkit– Risk Assessment Guide

Providing an Robot Cell Example helping to explain the Risk Assessment Process and illustrating the eventual Safety System Specification


Safety Accelerator ToolkitDevelopment Tools and Quick Start Guide

Risk Assessment,

Design MethodsCompliance and

Simplified Wiring

Preconfigured LogicQuick Start Manual

Preconfigured HMI


Safety Accelerator ToolkitSafety Device Wiring Based on Safety Categories

Category 4 Input Wiring Example


Safety Accelerator ToolkitSafety Input/Output Device Logic by Safety Category


Safety Accelerator ToolkitGuard I/O Status and Diagnostic Faceplates

Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.PUBLIC INFORMATION Copy

right

97

Water/Wastewater Accelerator Toolkit

This Accelerator provides

Selection Tools

Panel Layout & Wiring Diagrams

HMI screens

Application Logix for Water /Wastewater Systems


Water/Wastewater Accelerator Toolkit

A series of application specific solutions built using Process Library instructions:

Divided into applications for both Water and Wastewater Treatment

Wastewater Lift Stations

Supports lead/lag function up to 8 pumps

Dosing Pumps Primary Treatment

Flow Totalization Headworks

Bar Screens/Grit Removal Aeration Blowers Secondary Treatment

Final Clarifier Solids Handling

Sludge Thickening Flocculation/Settling Flushing System

Water Raw water Intake Separation Station High Service Pumps Remote Water Tower


Modeled after the other RA Integrated

Architecture Accelerator Toolkits.

Containing:– System Design and Configuration Tools

– Hardware Selection Tools

– CAD Layout and Wiring Drawings

– Simplified Device Configuration

– Preconfigured Logic

– Preconfigured Faceplates

– System Operation Guide

– Step by Step Quick Start Guide

– Time of Day Control

– Demand Control

Energy Management Accelerator Toolkit


Energy Management Accelerator ToolkitDevice Layout Drawings including BOMs


Energy Management Accelerator ToolkitEnergy Data Collector Configuration

Powermonitor Configuration Steps

CompactLogix Energy Input Configuration and Preconfigured Energy AOIs


Energy Management Accelerator ToolkitFTEnergyMetrix Diagnostic Setup

Alarm Configuration

Alarm Logging


Energy Management Accelerator ToolkitTOD Control Using Logix Controllers

Cop

yrig

103

Time of Day ControlDetermine which loads in your application

will be controlled by the Time of Day

controller (maximum of 16 loads)

Number each load from 1 to 16

DocumentationControl Hardware Selection and Wiring

Control Panel Layout and Wiring

Logix Integration

HMI Integration

System Commissioning

Typical ApplicationsLighting

BAC

Production Shift Control


Energy Management Accelerator ToolkitDemand Control Using Logix Controllers

Demand Control

Manage Electric Demand to avoid demand penalties from your utility bill

Up to 16 loads to configure for Demand Control. Set priority for load (16 highest/1 lowest)

Load Configuration with Priority, Rated kW, Load description, Normal/Override Control, On Delay/Off Delay /Max Off Time

Documentation

Control Hardware Selection and Wiring

Control Panel Layout and Wiring

Logix Integration

HMI Integration

System Commissioning

Cop

yrig

104


See and Test Drive the ToolsSelection & Productivity Tools - Booth 958


IA Tools Website… ab.com/go/iatools

Type ab.com/go/iatools in your internet browser

or

Goto http://www.rockwellautomation.com/ and select Integrated Architecture Tools under Support tab.


http://www.rockwellautomation.com/


IA Tools Website… ab.com/go/iatools

applicationtools - rockwell.pdf

Documents

rockwell automation

public informationcopyright

integrated architecture

diagnostic tools

ia tools websiteab

compactlogix systemsmore

compactlogix users

couple motion axis