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Application of High Pressure Textile Inflatable Structures for Planetary Probes David Jurewicz 1,2 , Glen Brown 1 , Tom Price 1 , Brian Gilles 1,2 , Leo Lichodziejewski 2 , Christopher Kelley 2 , and Ben Tutt 2 1 HDT Engineering Services 2 HDT Airborne Systems 9 th International Planetary Probe Workshop, Toulouse, France, 16 th -22 nd June 2012 Conclusions High pressure textile inflatable structures utilizing the AirBeam® technology have proven highly successful in the development of lightweight deployable aerodynamic structures that can be utilized on inter-planetary missions. Work is being conducted to increase the capabilities of the structures in high temperature and extreme environments in addition to high loading conditions. Ground verification testing has successfully proven validity of analytical estimates of structural performance, and the addition of in-situ measurements has proven invaluable to model verification. History of High Pressure AirBeams® α maths Inflatable Wings AirBeams® originally developed to rigidize parafoil type parachutes. Applicability to rapidly deployable large scale shelters was quickly discovered and a product line was successfully launched. Current shelter widths include 20, 32, and 40 ft. width shelters of varying lengths. High pressure inflatables were selected as potential candidates for rigidizing deployable Tension-Cone decelerators and Stacked- Torus configurations capable of hypersonic re-entry. A 10 ft. wing specimen was fabricated to demonstrate adaptive wing camber through rib warping. The 10 inch spar inflates to provide the skin tension and support the aerodynamic loading. Inflatable Aerodynamic Decelerators Large-scale aircraft maintenance structures have been developed to demonstrate the scalability of AirBeams® and have proven themselves in extreme environments. AirBeam® technology was also applied to Inflatable Aerodynamic Decelerators (IADs) and research was conducted on the feasibility in early trade studies and prototyping. Airbeams® were also applied and tested on deployable inflatable wing demonstrations, and they have been wind tunnel tested but have not yet been full-scale flight tested. Tension Cone 6m Stacked Torus Attached Torus with Burble Fence AirBeams were investigated for “Attached Torus” configuration and as a “Burble Fence” on other decelerators. Additional 3m and 6m models were fabricated for wind tunnel testing. All models are load tested and laser scanned for detailed shape analysis. Most recent models have been instrumented to collect in-situ load data for model comparison and verification. LS-Dyna FEA is used to model inflatable decelerators. Models use non-orthogonal braided tori. Complex interactions occur between webbing, inflatable, and bonds requiring specialized techniques. 3m IRVE-3 model included flexible TPS. A 25 ft. span with integrated aileron and laminate textile skin was fabricated and used for packing and deployment testing. The 25 ft. model was successfully packed around a representative fuselage and deployed in multiple orientations (nose level, nose down, etc.). Deployable (inflatable) wing technology would allow for a new generation of planetary exploration similar to that researched for the ARES MARS SCOUT mission. AirBeam® spars have proven highly scalable and applicable to wing spans to suit any mission. On-going work is being conducted to reduce the mass of potential inflation systems.

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Page 1: Application of High Pressure Textile Inflatable Structures ... · Application of High Pressure Textile Inflatable Structures for Planetary Probes David Jurewicz1,2, Glen Brown1, Tom

Application of High Pressure Textile Inflatable Structures for Planetary ProbesDavid Jurewicz1,2, Glen Brown1, Tom Price1, Brian Gilles1,2,

Leo Lichodziejewski2, Christopher Kelley2, and Ben Tutt2

1HDT Engineering Services

2 HDT Airborne Systems

9th International Planetary Probe Workshop, Toulouse, France, 16th-22nd June 2012

Conclusions

• High pressure textile inflatable structures utilizing the AirBeam® technology have proven highly successful in the development of lightweightdeployable aerodynamic structures that can be utilized on inter-planetary missions.

• Work is being conducted to increase the capabilities of the structures in high temperature and extreme environments in addition to highloading conditions.

• Ground verification testing has successfully proven validity of analytical estimates of structural performance, and the addition of in-situmeasurements has proven invaluable to model verification.

History of High Pressure AirBeams®

αmaths

Inflatable Wings

AirBeams® originally developed to rigidize parafoil typeparachutes. Applicability to rapidly deployable large scale shelters was

quickly discovered and a product line was successfullylaunched. Current shelter widths include 20, 32, and 40 ft.width shelters of varying lengths.

• High pressure inflatables were selected as potential candidates forrigidizing deployable Tension-Cone decelerators and Stacked-Torus configurations capable of hypersonic re-entry.

A 10 ft. wing specimen was fabricated to demonstrateadaptive wing camber through rib warping.

The 10 inch spar inflates to provide the skin tension andsupport the aerodynamic loading.

Inflatable Aerodynamic Decelerators

Large-scale aircraft maintenance structures have been developed to demonstrate thescalability of AirBeams® and have proven themselves in extreme environments. AirBeam® technology was also applied to Inflatable Aerodynamic Decelerators (IADs) and

research was conducted on the feasibility in early trade studies and prototyping. Airbeams® were also applied and tested on deployable inflatable wing demonstrations, and

they have been wind tunnel tested but have not yet been full-scale flight tested.

Tension Cone 6m Stacked Torus

Attached Torus with Burble Fence

• AirBeams were investigated for “AttachedTorus” configuration and as a “BurbleFence” on other decelerators.

• Additional 3m and 6m models werefabricated for wind tunnel testing.

• All models are load tested and laser scanned for detailed shape analysis.• Most recent models have been instrumented to collect in-situ load data

for model comparison and verification.

• LS-Dyna FEA is used to model inflatable decelerators.• Models use non-orthogonal braided tori.• Complex interactions occur between webbing, inflatable, and

bonds requiring specialized techniques.• 3m IRVE-3 model included flexible TPS.

A 25 ft. span with integrated aileron and laminate textile skinwas fabricated and used for packing and deployment testing.

The 25 ft. model was successfully packed around a representativefuselage and deployed in multiple orientations (nose level, nosedown, etc.).

Deployable (inflatable) wing technology would allow for anew generation of planetary exploration similar to thatresearched for the ARES MARS SCOUT mission.

• AirBeam® spars have proven highly scalable and applicable to wing spans to suit any mission.

• On-going work is being conducted to reduce the mass of potential inflation systems.