apple color printer service source
TRANSCRIPT
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Service SourcK
Apple Color Printe
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Service SourcK
Basic
Apple Color Print
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Basics Overview
Overview
The Apple Color Printer
control panel signalsprinter errors by means
status messages, an alarm
indicator light, and a bee
tone.
Using a set of control keyyou can perform various
service functions from th
control panel. There are t
modes of operation from t
panel: user and service.
Different levels and types
menus are accessible in e
mode.
ControlPanel
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Basics Overview
To access either the user
service menus, you must
turn the printer off-line
You can toggle the printeon- and off-line by press
the On Line key.
The printer is off-line wh
the on line indicator is of
and the display reads
00 READY.
Note: The * indicates tha
the print heads are cappe
and the printer may beturned off.
On Line Key
On Line Indicator
Display
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Basics Control Panel Keys
Control PanelKeys
Four control keys allow y
to operate the user and
service menus.
On Line
Display
Key
Menu/> KeyEnter Key< Key
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Basics Control Panel Keys
Pressing the Exit k
moves you from the
current menu level
the next higher lev
Exit Key
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Basics Control Panel Keys
Pressing the Enter
key moves you from
the current menu
level to the nextlower level. If you a
at the lowest menu
level, pressing the
Enter key executes
the menu item that
currently displayed
Enter Key
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Basics Control Panel Keys
Pressing the > or Key< Key
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Basics User Menus
User Menus
To enter the user mode an
access the user menus,switch on the printer and
it to off-line (press the O
Line key so that the on lin
indicator turns off).
Press the Menu key once see the first menu display
Then use the > or < key to
move between the menus
and choices.
Press the Enter key toexecute a selection.
On Line
Display
Key
Menu/> KeyEnter Key< Key
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Basics User Menus
The following selections are available in the user menus:
PRINTING MODE
MODE-APrints plain paper, envelopes, or coated paper
MODE-B
Prints transparencies
MODE-C
Prints blacks twice as dark
MODE-DReduces bleeding on graphics with plain paper; increas
printing time considerably
MODE-E
Prints high-speed drafts
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Basics User Menus
CLEANING CLEANING-A
Cleaning A clears print head of clogged ink nozzles.
CLEANING-BIf Cleaning A does not work after 23 times, use Clean
B. Cleaning B uses more time and ink
(1.5 min. and 2 g of ink).
SET PARAMETER
The Set Parameter menu controls settings for parallel
interface. Do not change any of these settings.
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Basics User Menus
TEST PRINT TEST PRINT-A
Gives current status of printer (ROM version, interfa
etc.) as well as a color grid NOZZLE CHECK
Gives test pattern to check print head
DUMP MODE DUMP OFF (default mode)
DUMP ON
INTERFACE SELECT SCSI (default mode)
Use Enter key to set SCSI ID number.
PARALLEL
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Basics User Menus
COUNTRY CODE ENGLISH (default)
FINNISH
FRENCH GERMAN
ITALIAN
JAPANESE
NORWEGIAN
PORTUGUESE
SPANISH SWEDISH
DANISH
DUTCH
NVRAM INITIALIZE INIT. NO (default)
INIT. YES
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Basics User Menus
MEDIA SELECT NORMAL PAPER (default)
ENVELOPE/THICK
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Basics Service Menus -
Service Menus
To enter the service mode
and access the servicemenus, switch off the
printer, hold down the
Menu key and the < key at
same time, and switch the
printer back on.
Hold down the Menu and KeyEnter Key< Key
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Basics Service Menus -
Note: The first menu
displayed should be BLA
OFFSET. If the first men
is CLEANING, you are nin the service mode. Repe
the entering service mode
procedure.Display
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Basics Service Menus -
The following selections are available in the service men
BLACK OFFSET
Sets value for Black registration
CYAN OFFSET
Sets value for Cyan registration
MAGENTA OFFSET
Sets value for Magenta registration
YELLOW OFFSET
Sets value for Yellow registration
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Basics Service Menus -
DIRECTION OFFSET
Sets the printing position for printing in both directions
TEST PRINT TEST PRINT-A
Bubble-jet head jet check pattern
TEST PRINT-B
Bubble-jet head/main unit precision check pattern 1
TEST PRINT-CPrinting position setting pattern
TEST PRINT-D
Bubble-jet head/main unit precision check pattern 2
HEAT RUN
Printer mechanism drive function for factory inspect
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Basics Service Menus -
CLEANING CLEANING-A
Clears print head of clogged ink nozzles
CLEANING-BChecks the ink passage pressure
CLEANING-C
Fills ink passage in the ink supply system
CLEANING-D
Flushes ink supply system
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Basics Service Menus -
CENTER HEAD
Moves the carriage to the center of the printer to allow
replacement of the bubble-jet head unit
When you press the Enter key, the carriage moves (whil
the beeper sounds) and stays at the center of the printer
5 seconds. The carriage then returns to its home position.
exit this mode, switch the power off.
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Basics Block Diagram -
Block Diagram
B i Wi i Di
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Basics Wiring Diagram
Wiring Diagram
CNEXT
CNPOW
B i Wi i Di
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Basics Wiring Diagram
CNMOT
B i Wi i Di
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Basics Wiring Diagram
CNMEC
B i Wi i Di
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Basics Wiring Diagram
CNPGM
CNPG
CNINK
CNID
B i Wi i Di
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Basics Wiring Diagram
CNPE
CNPAN
B i Wi i Di
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Basics Wiring Diagram
CNCAR1
Basics Wiring Diagram
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Basics Wiring Diagram
CNCAR2
Basics Wiring Diagram
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Basics Wiring Diagram
CNCA1
Basics Wiring Diagram
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Basics Wiring Diagram
CNCA2
Basics Wiring Diagram
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Basics Wiring Diagram
CNY
Basics Wiring Diagram
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Basics Wiring Diagram
CNM
Basics Wiring Diagram
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Basics Wiring Diagram
CNC
Basics Wiring Diagram
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Basics Wiring Diagram
CNK
Basics Wiring Diagram
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Basics Wiring Diagram
CNPW
S i SK
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Service SourcK
Specification
Apple Color Print
Specifications Characteristics
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Specifications Characteristics
Characteristics
Print Methods Serial bubble jet ink-on-demand
Throughput 170 cps (10 cpi) text/standard speed mode
300 cps (10 cpi) text/high-speed mode
6.120 dots/sec. bit image
Print Head 1 x 64 nozzles for each color
Print Head Life Approximately 100 million characters (MODE-A)
Input Buffer 7 KB
Specifications Graphics
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Specifications Graphics
Graphics
Resolution 360 dpi (best mode)
Specifications Paper Handling
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Specifications Paper Handling
Paper Handling
Paper Coated (recommended)
Cut Sheets LDG, LTR, LGL, A3, B4, A4
Width: 7.9 in. to 11.7 in. (210 to 297 mm)
Length: 7.9 in. to 17.0 in. (210 to 432 mm)
Weight: 16 to 24 lbs.
Capacity: 100 sheets (A4, LTR)
50 sheets (B4, A3, LGL, LDG)
Envelopes Commercial Number 10 size only (4.1 in. x 9.5 in)
Capacity: 5 envelopes
Transparencies Coated transparencies, most inkjet transparencies
Specifications Ink Cartridges
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Specifications Ink Cartridges
Ink Cartridges
Type Color ink cartridges (four available)
Ink Color Black, Cyan, Magenta, Yellow
Ink Amount Approx. 30 g (per cartridge)
Life Text: Approx. 700 pages (A4/LTR)
Specifications Environmenta
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Specifications Environmenta
Environmental
Acoustic Noise Level Approx. 45 dB (reference level)
Temperature 59F to 86F (15C to 30C)
Humidity 10% to 80% (no condensation)
Specifications Electrica
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Spec cat o s ect ca
Electrical
Power Source AC 120V 60Hz 0.36A (U.S./Canada)
Power Consumption 48 W maximum
Specifications Physica
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p y
Physical
Dimensions Height: 6.7 inches (169 mm)
Width: 20.5 inches (520 mm)
Depth: 16.0 inches (407 mm)
Weight Approx. 22 lbs (10 kg)
Service SourcK
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Service SourcK
Troubleshootin
Apple Color Print
Troubleshooting General/
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g
General
The Symptom Charts included in this chapter will help you
diagnose specific symptoms related to your product. Because cuare listed on the charts in the order of most likely solution, try
the first cure first. Verify whether or not the product continues
exhibit the symptom. If the symptom persists, try the next cu
(Note: If you have replaced a module, reinstall the original mod
before you proceed to the next cure.)
If you are not sure what the problem is, or if the Symptom Cha
do not resolve the problem, refer to the Flowchart for the prod
family.
For additional assistance, contact Apple Technical Support.
Troubleshooting Symptom Charts /Operation
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g y p p
Symptom Charts
Operation
No power 1 Check power cable connections.
2 Replace power cord.
3 Replace fuse.
4 Replace power supply (international repairers only) or
return printer to Apple for service.
Troubleshooting Symptom Charts /Operation
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g y p p
Does not print 1 Turn on printer and restart computer. Make sure ON LINE
is displayed.
2 Press On Line key.
3 Check interface cable connections.4 If error message is displayed, see Error Messages in
this chapter.
5 Check SCSI setting.
6 Use Apple-approved SCSI cable.
7 Check that SCSI connections are terminated properly.
8 Replace printer driver.9 Replace SCSI card assembly or return printer to Apple
for service.
Troubleshooting Symptom Charts /Paper
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g y p p
Paper
Paper sticks together 1 Remove excess sheets from paper tray.
2 Use specified media only.3 Check that settings in Page Setup menu are correct.
Paper skews 1 Remove excess sheets from paper tray.
2 Use specified media only.
3 Stack paper flush against left side of paper tray and adjust
paper guide.4 Check rollers. Clean or replace if necessary (internationa
repairers only).
Paper jams and
printer displays
13 CHECK PAPER
error code
Remove paper from tray and press On Line key. If jammed pap
does not eject, carefully remove it by hand.
Troubleshooting Symptom Charts /Paper
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g
Paper jams during
loading, before
printing
Carefully remove paper by hand.
Paper jams inside
printer
Remove top cover. Pull out paper in direction of paper output.
(Do not pull paper back toward you. Doing so could bend stainle
steel bar that holds paper down.)
Paper jams during
output, after printing
Pull out paper in direction of paper output.
Troubleshooting Symptom Charts /Paper
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Blurring and/or
smudging
1 Adjust print head position lever all the way down.
2 Use specified media only.
3 Set printer to proper printing mode. See User Menus in
Basics chapter.4 Make sure print head is in correct position. If necessary,
perform the adjustments described in Print Head Gap in
the Adjustments chapter (international repairers only).
5 Perform the Print Head Cleaning procedure; see the
Additional Procedures chapter (international repairers
only).6 Check print head gap; see Print Head Gap in Adjustment
chapter (international repairers only).
Troubleshooting Symptom Charts /Print Quality
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Print Quality
Missing dots and/or
white streaks
1 Perform Print Head Cleaning and Nozzle Check.
See Additional Procedures chapter.2 Make sure ink cartridges are set firmly.
3 Use specified media only.
4 Replace bubble-jet head unit.
5 Replace carriage board (international repairers only).
6 Replace logic board (international repairers only).
Troubleshooting Symptom Charts/Error Messages
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Error Messages
00 READY In on-line state, message indicates that printer is ready to acce
data. In off-line state, message indicates that printer is notexperiencing any errors.
00 READY * Print head has been properly capped and printer can be turned
00 IGNORE DATA Message indicates that data has been ignored and discarded. Pre
Menu and < keys at same time. Printer will then return tostandard operating mode and message will change to 00 READ
01 TEST PRINT Printer is executing self-test print. After test print is finish
press On Line key.
02 WARMING UP Printer is warming up. Allow approximately 30 seconds beforprinting.
Troubleshooting Symptom Charts/Error Messages
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03 RESET Printer is restoring its setting to power-up status.
08 CLEANING Printer is cleaning print head.
10 CHECK PAPER Paper has run out or is inserted improperly. Load paper into
paper feed.
40 SERVICE 1 Check SCSI cable.
2 Check SCSI terminator.
3 Replace SCSI card assembly.4 Replace logic board (international repairers only) or retu
printer to Apple for service.
Troubleshooting Symptom Charts/Error Messages -
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50 SERVICE 1 Check carriage motor.
2 Remove any obstructions in carriage drive path.
3 Replace print timing slit (international repairers only).
4 Replace encoder unit (international repairers only).
5 Replace carriage board (international repairers only).
6 Replace logic board (international repairers only) or retu
printer to Apple for service.
51 SERVICE 1 Check carriage motor.
2 Remove any obstructions in carriage drive path.3 Replace print timing slit (international repairers only).
4 Replace encoder unit (international repairers only).
5 Replace carriage board (international repairers only).
6 Replace logic board (international repairers only).
7 Replace purge unit (international repairers only) or retu
printer to Apple for service.
Troubleshooting Symptom Charts/Error Messages -
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52-55 SERVICE 1 Check bubble-jet head unit connection.
2 Replace bubble-jet head unit.
Error 52 Black bubble-jet head unit
Error 53 Cyan bubble-jet head unit
Error 54 Magenta bubble-jet head unit
Error 55 Yellow bubble-jet head unit
3 Return printer to Apple for service.
56-59 SERVICE 1 Check bubble-jet head unit connection.
2 Replace bubble-jet head unit.Error 56 Black bubble-jet head unit
Error 57 Cyan bubble-jet head unit
Error 58 Magenta bubble-jet head unit
Error 59 Yellow bubble-jet head unit
3 Return printer to Apple for service.
Troubleshooting Symptom Charts/Error Messages -
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5A-5D SERVICE 1 Replace bubble-jet head unit.
Error 5A Black bubble-jet head unit
Error 5B Cyan bubble-jet head unit
Error 5C Magenta bubble-jet head unit
Error 5D Yellow bubble-jet head unit
2 Return printer to Apple for service.
5E SERVICE 1 Unlock carriage lock lever located under printer cover.
2 Check carriage for binding. Perform Print Head Gap in t
Adjustments chapter (international repairers only).3 Replace carriage drive motor (international repairers on
4 Replace logic board (international repairers only) or retu
printer to Apple for service.
Troubleshooting Symptom Charts/Error Messages -
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5F SERVICE 1 Unlock carriage lock lever located under printer cover.
2 Check carriage for binding. If necessary, perform Print
Head Gap in the Adjustments chapter (international
repairers only).
3 Replace carriage drive motor (international repairers on
4 Replace logic board (international repairers only) or retu
printer to Apple for service.
61 SERVICE Replace logic board (international repairers only) or return
printer to Apple for service.
61 SERVICE Replace logic board (international repairers only) or return
printer to Apple for service.
63 SERVICE Replace logic board (international repairers only) or return
printer to Apple for service.
Troubleshooting Symptom Charts /Error Messages -
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65 SERVICE 1 Replace logic board (international repairers only).
2 Replace control panel (international repairers only).
3 Replace ribbon cables (international repairers only) or
return printer to Apple for service.Note: Printer beeps a number of times while displaying this
error code.
66 SERVICE Replace logic board (international repairers only) or return
printer to Apple for service.
68 SERVICE Replace logic board (international repairers only) or return
printer to Apple for service.
72 SERVICE Replace logic board (international repairers only) or return
printer to Apple for service.
Service SourcK
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Service SourcK
Take Apa
Apple Color Print
Take Apart Covers
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Covers
No preliminary steps are
required before you beginthis procedure.
Note: This procedure cov
the removal of all covers
the printer.
1 Remove the papersupport.
2 Pull up the printed
paper guide.
Printed Paper Guide
Paper Support
Take Apart Covers
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3 Pull the front cover
toward you and lift of
the cover.
Front Cover
Take Apart Covers
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4 Lift off the printer co
unit.
5 Carefully place the
printer cover unit withe inner cover rolle
facing up.
Printer CoverUnit
Take Apart Covers
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6 Using a small
screwdriver, push ou
the two latches.
7 Pull up and remove thinner cover roller.
Inner Cover RollerPrinter CoverUnit
Take Apart Covers
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8 Loosen the two screw
and lift off the upper
cover.Upper Cover
Take Apart Covers
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9 Press the center of th
ink cartridge cover an
release the coupler.
10 Push down and removthe ink cartridge cove
Coupler
Ink Cartridge
Cover
Take Apart Covers
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11 Using a small
screwdriver, push in
two small latches and
press up the coupler.
Coupler
Latch
Latch
Take Apart Covers
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12 Remove the two rear
cover mounting screw
13 Lift up the front of th
rear cover.
14 Pull back the rear co
and remove the cover
Rear Cover
Take Apart Control Panel (Intl. Only)
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Control Panel(Intl. Only)
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Control Panel
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1 Lift the plate on the
purge unit.
2 Push down the locking
tab and move thecarriage out of home
position.
Caution: The print hea
are now uncapped. Do
leave them uncapped more than 12 hours o
they will dry out.
Carriage
Print Heads
Locking Tab
Plate
Purge Unit
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3 Push in the latch, lift
the front of the contr
panel, and pull it tow
you.
4 Lay the control panel
front of the printer.
Control Panel
Latch
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5 Pull the latch and lift
the control panel base
Control Panel Base
Latch
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6 Disconnect the contro
panel connector from
right connector card.
7 Remove the controlpanel.
Right Connector Card
Control Panel
Control Panel
Connector
Take Apart Bubble-Jet Head Units
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Bubble-Jet HeadUnits
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Caution: Do not get the in
on your hands or clothes.
Although the ink is water
soluble, it contains dyes t
will stain.
Bubble-JetHead Units
Take Apart Bubble-Jet Head Units
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Caution: To prevent t
print nozzles from
clogging, do not touch
wipe them.
1 Lift the plate on the
purge unit.
2 Push down the locking
tab and move the
carriage out of homeposition.
Caution: The print he
are now uncapped. Do
leave them uncapped
more than 12 hours o
they will dry out.
Carriage
Print Heads
Locking Tab
Plate
Purge Unit
Take Apart Bubble-Jet Head Units
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3 Using a side-to-side
motion, lift up the
carriage board holder
CarriageBoardHolder
Take Apart Bubble-Jet Head Units
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4 Release the tabs on bo
sides of the print head
cover.
5 Pull the coverdownward and remov
Print Head
Tab
Cover
Tab
Take Apart Bubble-Jet Head Units
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6 Caution: Handle each
bubble-jet head unit
the top edge only. To
prevent the print
nozzles from clogging
not touch or wipe the
Note: Before removin
any of the bubble-jet
head units, label a she
of paper with eachcolor. Then place each
unit on the appropria
label.
Grasp the top edge of o
of the bubble-jet heaunits and gently pull o
the unit.
Bubble-Jet
Top
Print Nozzles
Edge
Head Unit
Take Apart Bubble-Jet Head Units
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7 Repeat for each of the
three remaining units
Replacement Note:
Before installing a nebubble-jet head unit
remove the orange tap
and grey rubber cap
that cover the print
nozzles. Do not shake
new bubble-jet head the ink may leak.
Bubble-Jet
Top
Print Nozzles
Edge
Head Unit
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CarriageAssembly
(Intl. Only)Before you begin, remove
the following:
Covers
Control panel
Caution: Review the ESD
precautions in Bulletins/
Safety.
Carriage Assembly
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1 Lift the plate on the
purge unit.
2 Push down the locking
tab and move thecarriage out of home
position.
Caution: The print he
are now uncapped. Do
leave them uncapped more than 12 hours o
they will dry out.
Carriage
Print Heads
Locking Tab
Plate
Purge Unit
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3 Disconnect the two ca
connectors CNCA2 and
CNCA1 from the right
connector card.
Right Connector Card
CNCA2
CNCA1
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Caution: Make sure th
reservoir connectors
are secured. If they a
not, ink could spill in
the printer.
4 Remove the reservoi
supply and reservoir
overflow connectors a
hook them onto the
carriage assembly.
Reservoir OverflowConnector
Reservoir SupplyConnector
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5 Remove the ground
screw.
6 Disconnect the carria
motor connector.
Assembly
CarriageMotorConnector
Ground Screw
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7 Remove the screw and
push in the mounting
tab on one side of the
carriage assembly.
Repeat for other side.
8 Lift out the carriage
assembly.
Replacement Note: Ma
sure the ink tubes are
not caught under the
carriage assembly.
Ink Tubes
Screw
MountingTab
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Carriage Board(Intl. Only)
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.Carriage Board
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1 Lift the plate on the
purge unit.
2 Push down the locking
tab and move thecarriage out of home
position.
Caution: The print he
are now uncapped. Do
leave the heads uncap
for more than 12 hou
or they will dry out.
Carriage
Print Heads
Locking Tab
Plate
Purge Unit
Take Apart Carriage Board (Intl. Only) -
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3 Using a side-to-side
motion, lift up the
carriage board holder
CarriageBoardHolder
Take Apart Carriage Board (Intl. Only) -
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4 Push in the two latche
and remove the carria
board cover.
Carriage Board Cover
Latch
Take Apart Carriage Board (Intl. Only) -
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5 Disconnect the follow
connectors from the
carriage board:
CNCA1
CNCA2
CNPW
CNPW
CNCA1
Carriage Board
Take Apart Carriage Board (Intl. Only) -
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6 Set the carriage posit
lever to position 2.
Carriage Position Lever
Position 2
Take Apart Carriage Board (Intl. Only) -
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Caution: To avoid
damaging the carriage
position lever, make
sure you do not use
excessive force when
removing the carriag
board holder.
7 Carefully pull out the
sides of the carriage
board holder.
8 Lift up and remove th
holder from the
carriage.
CarriageBoard Holder
Take Apart Carriage Board (Intl. Only) -
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9 Carefully push apart
carriage board holder
and slide out the carria
board.
Replacement Note: M
sure the board seats
the bottom and side
catches.
Carriage Board
Carriage Board
Bottom Catch
Side Catch
Holder
Take Apart Carriage Drive Motor (Intl. Only) -
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Carriage DriveMotor (Intl. Only
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Carriage DriveMotor
Take Apart Carriage Drive Motor (Intl. Only) -
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1 Lift the plate on the
purge unit.
2 Push down the locking
tab and move thecarriage out of home
position.
Caution: The print he
are now uncapped. Do
leave the heads uncap
for more than 12 hou
or they will dry out.
Carriage
Print Heads
Locking Tab
Plate
Purge Unit
Take Apart Carriage Drive Motor (Intl. Only) -
3 L h
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3 Loosen the screw.
4 Push in the idler rol
bracket and remove t
belt from the carriagdrive motor.
Idler Roller
Belt
Bracket
Screw
Take Apart Carriage Drive Motor (Intl. Only) -
5 Di h i
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5 Disconnect the carria
motor connector.
6 Remove the mounting
ground screws.7 Remove the carriage
drive motor.
Ground Screw
Carriage
Mounting Screw
CarriageDriveMotor
MotorConnector
Take Apart Print Timing Slit (Intl. Only)
i i i Sli
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Print Timing Slit(Intl. Only)
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.Print Timing Slit
Take Apart Print Timing Slit (Intl. Only)
1 C f ll th
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1 Carefully remove the
print timing slit from
the tab on one side of
carriage assembly.
Tab
Print Timing Slit
Take Apart Print Timing Slit (Intl. Only)
2 C f ll th
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2 Carefully remove the
print timing slit from
the tab on the other s
of the carriage assem
3 Remove the print tim
slit from the carriage
assembly.
Replacement Note: M
sure the triangle on t
print timing slit is
facing up.
Print TimingSlit
Triangle
Take Apart SCSI Card Assembly -
SCSI C d
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SCSI CardAssembly
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
SCSI CardAssembly
Take Apart SCSI Card Assembly -
1 Remove the two
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1 Remove the two
mounting screws and
lift off the SCSI card
assembly.
SCSI CardAssembly
Take Apart SCSI Card Assembly -
2 Turn over the SCSI ca
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2 Turn over the SCSI ca
assembly.
3 Remove the six mount
screws and remove thSCSI card covers.
MountingSCSI Card
SCSI Card Covers
Screw
Take Apart Power Supply (Intl. Only)
P S l
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Power Supply(Intl. Only)
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Power Supply
Take Apart Power Supply (Intl. Only)
1 Disconnect connector
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1 Disconnect connector
CNPOW on the main
board.
CNPOW
Main Board
Take Apart Power Supply (Intl. Only)
2 Remove the two
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2 Remove the two
mounting screws.
3 Slide the power supp
forward and lift it outthe base.
Power Supply
Take Apart Power Supply (Intl. Only)
Replacement Note: M
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Replacement Note: M
sure the tab on the
power supply switch
correctly seated in th
on/off switch arm.
Power
On/Off
SupplySwitch
SwitchArm
Take Apart Fuse -
F
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Fuse
Before you begin, remove
the covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Fuse
Take Apart Fuse -
1 Loosen the screw and
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1 Loosen the screw and
move aside the cover
plate.
Cover Plate
Take Apart Fuse -
2 Using a small
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2 Using a small
screwdriver or fuse
puller, remove the fuFuse
Take Apart Logic Board (Intl. Only) -
Logic Board
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Logic Board(Intl. Only)
Before you begin, removethe following:
Covers
SCSI card assembly
Caution: Review the ESD
precautions in Bulletins/Safety.
Logic Board
Take Apart Logic Board (Intl. Only) -
1 Disconnect the follow
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1 Disconnect the follow
connectors from the
main board:
CNCAR2
CNCAR1
CNMEC
Main Board
CNCAR2
CNCAR1
CNMEC
Take Apart Logic Board (Intl. Only) -
2 Slightly lift up the fro
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2 Slightly lift up the fro
of the main board and
pull the board out abo
1 inch.Main Board
Take Apart Logic Board (Intl. Only) -
3 Disconnect the follow
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3 Disconnect the follow
connectors from the
main board:
CNPOW
CNMOT
Main Board
CNMOT
CNPOW
Take Apart Logic Board (Intl. Only) -
4 Pull out the main boa
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4 Pull out the main boa
Main Board
Take Apart Purge Unit (Intl. Only) -
Purge Unit
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Purge Unit(Intl. Only)
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Purge Unit
Take Apart Purge Unit (Intl. Only) -
1 Lift the plate on the
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p
purge unit.
2 Push down the locking
tab and move thecarriage assembly out
home position.
Caution: The print hea
are now uncapped. Do
leave them uncapped
more than 12 hours o
they will dry out.
Carriage
Print Heads
Locking Tab
Plate
Purge Unit
Take Apart Purge Unit (Intl. Only) -
3 Disconnect connector
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CNMEC and CNPG from
the left connector car
CNPGCNMEC
Left Connector Card
Take Apart Purge Unit (Intl. Only) -
4 Unhook all the wires
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from the clamps.
5 Disconnect the reserv
overflow connector anhook it onto the carria
assembly.
6 Disconnect the ink
return connector.
Ink Return
Reservoir
OverflowConnector
Connector
Take Apart Purge Unit (Intl. Only) -
7 Unhook all the wires
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from the mounting ta
8 Remove the two screw
9 Remove the purge unfrom the printer.
Purge Unit
Mounting Tab
Take Apart Ink Assembly (Intl. Only) -
Ink Assembly
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Ink Assembly(Intl. Only)
Before you begin, removethe covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Caution: To prevent leaka
when you are removing th
ink assembly, leave the i
cartridges in place in the
assembly.Ink Assembly
Take Apart Ink Assembly (Intl. Only) -
1 Disconnect connector
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CNINK and CNID from
left connector board.
Left Connector Card
CNID
CNINK
Take Apart Ink Assembly (Intl. Only) -
2 Remove all the wires
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from the mounting ta
3 Disconnect the reserv
supply connector andhook it onto the carria
assembly.
4 Disconnect the ink
return connector.
Mounting
Tab
Reservoir SupplyConnector
Ink Return Connector
Carriage Assembly
Take Apart Ink Assembly (Intl. Only) -
5 Using a flat-blade
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screwdriver, push ou
the two latches betwe
the ink assembly and
chassis.
6 Lift up the ink assem
slightly and slide it ou
of the printer.
Ink Assembly
Take Apart Paper Feed Motor (Intl. Only)
Paper Feed
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Paper FeedMotor(Intl. Only)
Before you begin, remove
the covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Paper Feed Motor
Take Apart Paper Feed Motor (Intl. Only)
1 Disconnect the paper
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feed motor connector
Paper FeedMotor
Connector
Take Apart Paper Feed Motor (Intl. Only)
2 Remove the two black
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screws and lift out th
paper feed motor.
Paper FeedMotor
Service SourcK
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Additional Procedure
Apple Color Print
Additional Procedures Printer Cleaning
Printer Cleaning
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Printer Cleaning
No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the in
on your hands or clothes.
Although the ink is water
soluble, it contains dyes t
will stain.
Using a damp cloth, wipe
ink mist off the printer
cover unit and platen.
Printer Cover Unit
Platen
Additional Procedures Ink Cartridge Replacement
Ink Cartridge
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a gReplacement
No preliminary steps arerequired before you begin
this procedure.
Caution: Do not get the in
on your hands or clothes.
Although the ink is watersoluble, it contains dyes t
will stain.
Ink Cartridges
Additional Procedures Ink Cartridge Replacement
1 Open the ink cartridg
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cover.
Ink CartridgeCover
Additional Procedures Ink Cartridge Replacement
2 Grasp the used cartrid
d ll h
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and pull it straight out
the slot.
Replacement Note:
Insert the new cartrid
gently into the
appropriate slot and
keep the color label fa
up.
Color Label
Ink Cartridges
Additional Procedures Print Head Cleaning
Print Head
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Cleaning
No preliminary steps arerequired before you begin
this procedure.
Caution: Do not get the in
on your hands or clothes.
Although the ink is watersoluble, it contains dyes t
will stain.
Caution: To prevent the
print nozzles from cloggi
do not touch or wipe them
Print Heads
Additional Procedures Print Head Cleaning
Note: Use Cleaning A to
bl d h
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correct blurred characte
horizontal white streaks
and missing dots caused b
clogged ink nozzles. UseCleaning B when print
quality does not improve
after you have performed
the Cleaning A option two
three times.
Important: Do not use
Cleaning B except when
absolutely necessary, sin
the procedure uses great
amounts of ink.
Display
Menu/> KeyEnter Key< Key
Additional Procedures Print Head Cleaning
1 Make sure the printe
i ff li P th
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is off-line. Press the
Menu key to see the f
user menu option.
2 Press the > or < key
several times until yo
see the CLEANING opt
in the display. Press t
Enter key.
Display
Menu/> KeyEnter Key< Key
Additional Procedures Print Head Cleaning
3 Press the > or < key t
di l CLEANING A
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display CLEANING A o
CLEANING B. Select
CLEANING A first.
4 Press the Enter key t
start cleaning the pri
head.
Note: After performin
Cleaning A or Cleaning
perform the NozzleCheck procedure
described in this chap
and verify that the pr
heads are clean.
Display
Menu/> KeyEnter Key< Key
Additional Procedures Print Head Cleaning
Note: After the Nozzle
Ch k t t i t
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Check test page print
the printer is still of
line. Press the On Lin
key to return to the oline state.
On LineKey
Additional Procedures Nozzle Check -
Nozzle Check
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No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the in
on your hands or clothes.
Although the ink is water
soluble, it contains dyes t
will stain.
Note: This procedure
explains how to run the
Nozzle Check test page,
which indicates if the pri
heads need to be cleaned.
Print Heads
Additional Procedures Nozzle Check -
1 Load paper into the
paper tray and make
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paper tray and make
sure the printer is o
line.
2 Press the Menu key to
see the first user men
option.
3 Press the > or < key
several times until yo
see the TEST PRINToption in the display.
Press the Enter key.
4 Press the > or < key t
display the NOZZLE
CHECK test pattern.Press the Enter key t
start the test page.
Display
Menu/> KeyEnter Key< Key
Additional Procedures Nozzle Check -
Note: After the test pa
prints the printer is
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prints, the printer is
still off-line. Press t
On Line key to return
the on-line state.
On LineKey
Additional Procedures Nozzle Check -
5 After completing a
Nozzle Check test pag
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Nozzle Check test pag
examine the printed p
to determine print he
status.
Note: If the horizonta
lines in the test patte
are missing, one or m
ink nozzles are clogge
To clear the nozzles,perform one of the p
head cleaning procedu
described in this
chapter.
Nozzle Status OK
Clean Nozzles
Black
Cyan
Magenta
Yellow
Yellow
Magenta
Cyan
Black
Additional Procedures User Test Print A
User Test Print
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No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the in
on your hands or clothes.
Although the ink is water
soluble, it contains dyes t
will stain.
Caution: To prevent the
print nozzles from cloggi
do not touch or wipe them
Control Panel
Additional Procedures User Test Print A
1 Make sure the printe
is off-line Press the
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is off-line. Press the
Menu key to see the f
user menu option.
2 Press the > or < key
several times until yo
see the TEST PRINT
option in the display.
Press the Enter key.
3 You should see the TEPRINT A option in the
display. Press the En
key to start the test p
Display
Menu/> KeyEnter Key< Key
Additional Procedures User Test Print A
Note: After the test pa
prints the printer is
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prints, the printer is
still off-line. Press t
On Line key to return
the on-line state.
On LineKey
Additional Procedures Service Test Prints -
Service Test Prin
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No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the in
on your hands or clothes.
Although the ink is water
soluble, it contains dyes t
will stain.
Caution: To prevent the
print nozzles from cloggi
do not touch or wipe them
Control Panel
Additional Procedures Service Test Prints -
Note: When the printer i
restarted it will
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restarted it will
automatically clean the
print heads, which uses i
Use the service modesparingly to avoid wastin
ink.Print Heads
Additional Procedures Service Test Prints -
1 Switch off the printe
hold down the Menu k
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hold down the Menu k
and the < key at the sa
time, and switch the
printer back on.
2 Hold down the Menu an
keys until a series of
squares appears on th
display. Then release
the keys, hold down thOn Line key, and pres
the Enter key twice.
Display
Menu/> KeyEnter Key< Key
On LineKey
Additional Procedures Service Test Prints -
Note: The first menu
displayed should be
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displayed should be
BLACK OFFSET. If t
first menu displayed
CLEANING, you arenot in the service mod
Repeat the above
procedure.
Display
Additional Procedures Service Test Prints -
3 Press the > or < key
several times until yo
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several times until yo
see the TEST PRINT
option in the display.
Press the Enter key.
4 Use the > or < key to
display the test print
you want to run. Pres
the Enter key to start
test print.
Display
Menu/> KeyEnter Key< Key
Additional Procedures Service Test Prints -
5 Switch off the printer
exit the service mode
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exit the service mode
Note: If you
simultaneously press
the Exit and Enter key
while you are in the
service mode, you can
enter user mode
temporarily and
perform user menuoptions such as the us
test prints and nozzle
check.
Display
Menu/> KeyEnter Key< Key
Service SourcK
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Adjustmen
Apple Color Print
Adjustments Print Head Gap (Intl. Only)
Print Head Gap(I l O l )
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(Intl. Only)
Before you begin, remove
the covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Caution: Do not get the inon your hands or clothes.
Although the ink is water
soluble, it contains dyes t
will stain.Carriage Assembly
Adjustments Print Head Gap (Intl. Only)
Caution: To prevent the
print nozzles from cloggi
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p gg
do not touch or wipe them
Note: This procedure covthe adjustment of the gap
between print heads and t
platen on the carriage
assembly. It is for
international repairers
only.
Print Heads
Adjustments Print Head Gap (Intl. Only)
1 Pull back the plate on
the purge unit.
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p g
2 Push down the locking
tab.
Caution: To keep from
pushing down on the
carriage and damaging
the bubble-jet heads
move the carriage by
pulling on the carriagbelt.
3 Move the carriage out
home position.Carriage Belt
Carriage
Print Heads
Locking Tab
Plate
Purge Unit
Adjustments Print Head Gap (Intl. Only)
Caution: The print he
are now uncapped. Do P i i 1
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pp
leave them uncapped
more than 12 hours o
they will dry out.
4 Set the carriage posit
lever to normal
(position 1).
Position 1
Adjustments Print Head Gap (Intl. Only)
5 Using a flat-blade
screwdriver, turn the
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,
head gap adjustment
shaft clockwise all th
way to the minimumposition.
Head Gap
AdjustmentShaft
Adjustments Print Head Gap (Intl. Only)
6 Caution: To keep from
pushing down on the
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p g
carriage and damaging
the bubble-jet heads
move the carriage bypulling on the carriag
belt.
Move the carriage to
home position in fron
of the purge unit.
Carriage Belt
Carriage
Print Heads
Locking TabPlate
Purge Unit
Adjustments Print Head Gap (Intl. Only)
7 Put the gap gauge on t
platen in front of the
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leftmost eject roller.
8 Caution: To keep from
pushing down on the
carriage and damaging
the bubble-jet heads
move the carriage by
pulling on the carriag
belt.Move the carriage ov
the gap gauge in front
the leftmost eject rol
Leftmost
Gap Gauge
Carriage
Eject Roller
Adjustments Print Head Gap (Intl. Only)
9 Using a flat-blade
screwdriver, turn the
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head gap adjustment
shaft counterclockwis
one click at a time (0mm) until the carriag
does not touch the gau
Head GapAdjustmentShaft
Adjustments Print Head Gap (Intl. Only)
10 Caution: To keep from
pushing down on the
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carriage and damaging
the bubble-jet heads
move the carriage bypulling on the carriag
belt.
Move the carriage ov
the gauge two or three
times to make sure thcarriage does not touc
the gauge.
11 Repeat this procedure
with the gap gauge in
front of the center an
the rightmost ejectroller.
Rightmost
Platen
Center
Leftmost
Gap Gauge
Carriage
Eject Roller
Eject Roller
Eject Roller
Adjustments Color Registration -
Color Registratio
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No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the in
on your hands or clothes.
Although the ink is water
soluble, it contains dyes t
will stain.
Caution: To prevent the
print nozzles from cloggi
do not touch or wipe them
Control Panel
Adjustments Color Registration -
Note: This procedure
covers colorDirection Offset
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registration of the cy
magenta, and yellow
inks.
1 Perform Test Print C
the service menus. Se
Service Test Prints
the Additional
Procedures chapter.
Test Print C
Adjustments Color Registration -
Direction Offset
1 Using a magnifierDirection Offset
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1 Using a magnifier,
examine the patterns
lines on the top half o
the printed test page.
Select the number of
pattern that shows th
least shift in vertical
lines.
Test Print C
Adjustments Color Registration -
2 Make sure the printe
is off-line.
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3 Press the Menu key a
few times until you se
the DIRECTION OFFSE
option in the display.
4 Press the Enter key.
5 Press the < or > key u
the number you select
from the test page
appears. Press the
Enter key.
6 Press the Exit key.
Display
Menu/> KeyEnter Key< Key
On Line Key
Exit Key
Adjustments Color Registration -
Color Offset
1 Using a magnifierTest Print C
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1 Using a magnifier,
examine the patterns
overlapping colored
lines on the bottom h
of the printed test pag
Note: Do not adjust th
black offset. It is set t
the default level of 0
(zero).
2 Select the number of
patterns that show th
least amount of color
the yellow offset,
magenta offset, and cyoffset.Yellow Magenta Cyan
Offset Offset Offset
Adjustments Color Registration -
3 Press the < until you
the CYAN OFFSET opt
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in the display.
4 Press the Enter key.
5 Press the < or > key u
the number you select
from the test page
appears. Press the
Enter key.
6 Press the Exit key.
7 Repeat the above
procedure for the
MAGENTA OFFSET and
YELLOW OFFSET optio
Display
Menu/> KeyEnter Key< Key
On Line Key
Exit Key
Adjustments Color Registration -
8 Press the Exit key.
9 Press the On Line key
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9 Press the On Line key
return the printer to
on line status.
Note: When the print
is restarted, it will
automatically clean th
print heads, which us
ink. Use the service
mode sparingly to avowasting ink.
Display
On Line Key
Exit Key