appendix e—part details for the pt20 with standard bypass ...€¦ · b _ denotes material code....

10
1 2 3 4 (15 ft•lb) 7 8 5 6 9 19 18 (25 ft•lb) 16 17 13 14 15 13 16 17 18 (25 ft•lb) 19 20 5 22 23 21 24 30 31 25 26 27 (25 ft•lb) 28 29 32 33 34 35 36 11 37 38 39 12 11 10 Part Number 4699 Locknut Wrench Ref No Part No Description Qty 19. 4695 Flange plug 2 in. 2 20. 4624 Nameplate 1 21. 4677 Vane 4 22. 4678 Vane driver 2 23. 4671-X2 Rotor shaft assembly—double 1 24. 4653 Shaft key 1 25. 2-258_ b O-ring 2 26. 4640 Head 2 27. 7001-037NC100A Hex head bolt 16 28. 4634-X_2 b Seal assembly 2 29. 4648 Ball bearing 2 30. 4654 Shaft lockwasher 2 31. 4655 Shaft locknut 2 32. 4657 Bearing cap gasket 2 33. 4650 Grease seal 2 34. 1343 Grease relief fitting 2 35. 4649 Bearing cap 1 4649-1 Blind bearing cap 1 36. 7001-037NC075A Hex head bolt 8 37. 4651 Shaft protector 1 38. 2158 Grease zerk 2 39. 2159 Lubricap 2 a Registered trademark of the DuPont company. b _ denotes material code. Ref No Part No Description Qty 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve adjustment stem 1 3. 4659 Bypass valve cap gasket 1 4. 4613 Drilled - hex head bolt 4 5. 7012-006SF019E Pan HD phillip 6-32 X3/16 in.-type F plated 4 6. 4626 Bypass valve tag 7. 4675 Bypass valve cover 1 8. 4647 Spring guide 1 9. 4764 Spring (35–50 psi)—optional 1 4765 Spring (50–75 psi)—optional 1 4676 Spring (75–110 psi)—standard 1 4766 Spring (110–125 psi)—optional 1 10. 4662 Shaft cover 1 11. 4697 Dirt shield 2 12. 4674 Bypass valve 1 13. 3442 Pipe plug - 1/4 in. NPT 2 14. 4767 Bypass valve cover gasket 1 15. 4670 Case 1 16. 4688 Flange gasket 2 17. 4673 Flange (2 in. NPT)—standard 2 4666 Flange (2 in. weld)—optional 2 18. 7001-037NC125A Hex head bolt 8 WARNING CAUTION: Always relieve pressure in the unit before attempting any repairs. Material Code A Buna-N D Viton ®a Appendix E—Part Details for the PT20 with Standard Bypass Valve 26

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Page 1: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

12 3

4(15 ft•lb)

7 85 6

9

19 18(25 ft•lb)

1617

131415

13

16

17

18(25 ft•lb)

19

20

5

22 23

21

24

3031

2526 27

(25 ft•lb)

2829

3233 34 3536

1137

3839

121110

Part Number 4699 Locknut Wrench

Ref No .

Part No . Description Qty .

19. 4695 Flange plug 2 in. 220. 4624 Nameplate 121. 4677 Vane 422. 4678 Vane driver 223. 4671-X2 Rotor shaft assembly—double 124. 4653 Shaft key 125. 2-258_ b O-ring 226. 4640 Head 227. 7001-037NC100A Hex head bolt 1628. 4634-X_2 b Seal assembly 229. 4648 Ball bearing 230. 4654 Shaft lockwasher 231. 4655 Shaft locknut 232. 4657 Bearing cap gasket 233. 4650 Grease seal 234. 1343 Grease relief fitting 2

35.4649 Bearing cap 14649-1 Blind bearing cap 1

36. 7001-037NC075A Hex head bolt 837. 4651 Shaft protector 138. 2158 Grease zerk 239. 2159 Lubricap 2

a Registered trademark of the DuPont company.b _ denotes material code.

Ref No .

Part No . Description Qty .

1. 4667 Bypass valve cap 12. 4665 Bypass valve adjustment stem 13. 4659 Bypass valve cap gasket 14. 4613 Drilled - hex head bolt 4

5. 7012-006SF019EPan HD phillip 6-32 X3/16 in.-type F plated

4

6. 4626 Bypass valve tag7. 4675 Bypass valve cover 18. 4647 Spring guide 1

9.

4764 Spring (35–50 psi)—optional 14765 Spring (50–75 psi)—optional 14676 Spring (75–110 psi)—standard 14766 Spring (110–125 psi)—optional 1

10. 4662 Shaft cover 111. 4697 Dirt shield 212. 4674 Bypass valve 113. 3442 Pipe plug - 1/4 in. NPT 214. 4767 Bypass valve cover gasket 115. 4670 Case 116. 4688 Flange gasket 2

17.4673 Flange (2 in. NPT)—standard 24666 Flange (2 in. weld)—optional 2

18. 7001-037NC125A Hex head bolt 8

E . Parts Details

WARNING

CAUTION: Always relieve pressure in the unit before attempting any repairs.

Material CodeA Buna-ND Viton ®a

Appendix E—Part Details for the PT20 with Standard Bypass Valve

26

Page 2: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

1 2 3

4(15 ft•lb) 7 8

5 69

16

1011 12

13 1415

13

17

18(25 ft•lb) 19

20 5

2122

24

23

3436

2526 27

(25 lb•ft)

19

18(25 ft•lb)

1617

38

1137

2829

3031

3233

35

39

Part Number 4699 Locknut Wrench

Ref No .

Part No . Description Qty .

20. 4624 Nameplate 121. 4696 Vane 622. 4652 Vane driver 323. 4641-X2 Rotor shaft assembly—double 124. 4653 Shaft key 125. 2-258_ b O-ring 226. 4640 Head 227. 7001-037NC100A Hex head bolt 1628. 4634-X_2 b Seal assembly 229. 4648 Ball bearing 230. 4654 Shaft lockwasher 231. 4655 Shaft locknut 232. 4657 Bearing cap gasket 233. 4650 Grease seal 234. 1343 Grease relief fitting 2

35.4649 Bearing cap 14649-1 Blind bearing cap 1

36. 7001-037NC075A Hex head bolt 837. 4651 Shaft protector 138. 2158 Grease zerk 239. 2159 Lubricap 2

a Registered trademark of the DuPont company.b _ denotes material code.

Ref No .

Part No . Description Qty .

1. 4667 Bypass valve cap 12. 4665 Bypass valve adjustment stem 13. 4659 Bypass valve cap gasket 14. 4613 Drilled - hex head bolt 4

5. 7012-006SF019EPan HD phillip 6-32 X3/16 in.- type F plated

4

6. 4626 Bypass valve tag 17. 4645 Bypass valve cover 18. 4647 Spring guide 1

9.4646 Spring (50–110 psi)—standard 14756 Spring (110–125 psi)—optional 1

10. 4662 Shaft cover 111. 4697 Dirt shield 212. 4643 Bypass valve 113. 3442 Pipe plug - 1/4 in. 214. 4660 Bypass valve cover gasket 115. 4639 Case 116. 4658 Flange gasket 2

17.4644 Flange (2-1/2 in. NPT)—std. 24568 Flange (2-1/2 in. weld)—opt. 24698 Neck flange (2 in. NPT)—opt. 2

18. 7001-050NC175A Hex head bolt 819. 4735 Flange plug 2

WARNING

CAUTION: Always relieve pressure in the unit before attempting any repairs.

Material CodeA Buna-ND Viton ®a

Appendix E—Part Details for the PT25 with Standard Bypass Valve

27

Page 3: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

12

3 4 5 6

7 (15 ft•lb) 89

10

1112

1617

18

20

1314

15 16

33

34

35

36

3837

39

21

2223

24 (25 ft•lb)

2526

27

14

2829

3031

32

19 (25 ft•lb)

19 (25 ft•lb)

1817

Ref No .

Part No . Description Qty .

21. 5569-X2 Rotor shaft assembly—double 122. 2-266_ b O-ring 223. 4768 Head 224. 7001-037NC150A Hex head bolt 2025. 4621-X_2 b Seal assembly 226. 5584 Ball bearing 227. 5591 Lockwasher 228. 5592 Locknut 229. 5595 Bearing cover gasket 230. 1343 Grease relief fitting 231. 7001-037NC075A Hex head bolt 1232. 5587 Shaft protector 133. 4624 Nameplate 134. 5588 Vanes 635. 5589 Vane driver 336. 5586 Grease seal 2

37.5585 Bearing cap 15585-1 Blind bearing cap 1

38. 2158 Grease zerk 239. 2159 Lubricap 240. Consult factory Flange plug—3 in. 2

a Registered trademark of the DuPont company.b _ denotes material code.

Ref No .

Part No . Description Qty .

1. 5457 Bypass valve cap 12. 5581 5/16-18 hex head bolt 13. 7101-031NC01A Hex nut 14. 5597 Bypass/AOV cap gasket 1

5. 7012-006SF019EPan HD phillip 6-32 x 3/16” - type F plated

4

6. 4626 Bypass/AOV tag 17. 4613 Drilled hex head bolt 48. 5577 Bypass valve cover 19. 5580 Spring guide 1

10.5579 Spring (50–110 psi)—standard 14745 Spring (110–125 psi)—optional 1

11. 5578 Bypass/AOV cover gasket 112. 5575 Bypass valve 113. 2270 Shaft key 114. 4697-1 Dirt shield 215. 4609 Shaft cover 116. 3442 Pipe plug—1/4” NPT 417. 5596 Flange gasket 2

18.5573 Flange (3 in. NPT)—standard 25593 Flange (3 in. weld)—optional 2

19. 7001-050NC175A Hex head bolt 820. 5565 Case 1

WARNING

CAUTION: Always relieve pressure in the unit before attempting any repairs.

Material CodeA Buna-ND Viton ®a

Appendix E—Part Details for the PT30 with Standard Bypass Valve

Part Number 4699 Locknut Wrench

28

Page 4: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

1

23

4

5

6

7

8

9

21

5

10

11

12

13

11

18

12

14

15

16

17

20

19

Ref No .

Part No . Description Qty .

1. 5500Hex head bolt 3/8-16 x 2.50 SW

4

2. 5457 AOV cap 13. 7206-037A Lockwasher 4

4. 5471-XAOV adjustment stem retaining ring 1 1

5. 5471-X Hex nut 1 36. 5471-X AOV adjustment stem 1 17. 5459 AOV low flow adjustment stem 18. 2-217A O-ring 19. 5470 AOV housing 110. 5471-X Lockwasher 0.3125 in. 1 111. 5471-X AOV disc 1 212. 5471-X AOV diaphragm 1 213. 5464 AOV intermediate plate 114. 5465 AOV diaphragm cover plate 115. 5471-X Diaphragm valve disc 1 116. 5460 #10-24 x 1 flat head cap screw 217. 4767 AOV gasket 118. 4755 Spring 1

19. 7012-006SF019EPan HD phillip 6-32 x3/16”-type f plated

2

20. 4626 Bypass/AOV tag 121. 2854 Pipe plug 1

1 Not sold separately. Only available with 5471-X air operated valve (AOV) diaphragm assembly.

Appendix E—Part Details for the PT/PTH20 Air Operated Valve (AOV)5470-1XA Air Operated Valve (AOV) Assembly

29

Page 5: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

1

23

4

5

6

7

8

9

21

20

19

5

10

11

12

13

11

12

14

15

16

18

17

Ref No .

Part No . Description Qty .

1. 5501Hex head bolt 3/8-16 x 2.75 SW

4

2. 5457 AOV cap 13. 7206-037A Lockwasher 4

4. 5466-XAOV adjustment stem retaining ring 1 1

5. 5466-X Hex nut 1 36. 5466-X AOV adjustment stem 1 17. 5459 AOV low flow adjustment stem 18. 2-217A O-ring 19. 5462 AOV housing 110. 5466-X Lockwasher 0.3125 in. 1 111. 5466-X AOV disc 1 212. 5466-X AOV diaphragm 1 213. 5461 AOV intermediate plate 114. 5463 AOV diaphragm cover plate 115. 5460 #10-24 x 1 flat head cap screw 216. 5466-X Diaphragm valve disc 1 117. 4660 AOV gasket 118. 4757 Spring 1

19. 7012-006SF019EPan HD phillip 6-32 x3/16”-type F plated

2

20. 4626 Bypass/AOV tag 121. 2854 Pipe plug 1

1 Not sold separately. Only available with 5466-X air operated valve (AOV) diaphragm assembly.

Appendix E—Part Details for the PT/PTH25 Air Operated Valve (AOV)5462-1XA Air Operated Valve (AOV) Assembly

30

Page 6: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

20

19

6

1

2

3

4

5

7

8

9

510

11

12

13

11

12

14

15

18

16

17

21

Ref No .

Part No . Description Qty .

1. 5501 Hex head bolt 3/8-16x2.75 SW 42. 7206-037A Lockwasher 43. 5457 AOV cap 1

4. 5570-XAOV adjustment stem retaining ring 1 1

5. 5570-X Hex nut (locknut) 1 36. 5570-X AOV adjustment stem 1 1

7. 5459AOV low pressure adjustment stem

1

8. 2-217A O-ring 19. 5566 AOV housing 110. 5570-X Lockwasher 0.3125 in. 1 111. 5570-X AOV disc 1 212. 5570-X AOV diaphragm 1 213. 5568 AOV intermediate plate 114. 5576 AOV diaphragm cover plate 115. 5570-X Diaphragm valve disc 1 116. 5578 AOV gasket 117. 5460 #10-24 x 1 flat head cap screw 218. 5579 Spring 1

19. 7012-006SF019EPan HD phillip 6-32 x 3/16 in. type F plated

2

20. 4626 Bypass/AOV tag 121. 2854 Pipe plug 1

1 Not sold separately. Only available with 5570-X air operated valve (AOV) diaphragm assembly.

Appendix E—Part Details for the PT/PTH30 Air Operated Valve (AOV)5566-XA Air Operated Valve (AOV) Assembly

31

Page 7: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

1

2

3

4

3

7

1

5

6

8

Appendix E—Part Details for PT/PTH20 Strainer4684-X Strainer Assembly

Ref No .

Part No . Description Qty .

1. 7001-050NC125A Hex head bolt 82. 4685 Strainer cap 13. 4658 Flange gasket 24. 4686 Strainer basket 15. 4684 Strainer body 16. 4688 Flange gasket 17. 4698 2 in. NPT flange 18. 7001-037NC100A Hex head bolt 4

32

Page 8: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

1

2

3

4

5

36

73

1

Appendix E—Part Details for PT/PTH25 Strainer4689-X Strainer Assembly

Ref No .

Part No . Description Qty .

1. 7001-050NC100A Hex head bolt 82. 4691 Strainer cap 13. 4658 Flange gasket 34. 4690 Strainer basket 15. 4689 Strainer body 16. 4644 2.5 in. NPT flange 17. 7001-050NC175A Hex head bolt 4

33

Page 9: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

1

2

3

4

3

6

7

1

5

3

Appendix E—Part Details for PT/PTH30 Strainer4680-X Strainer Assembly

Ref No .

Part No . Description Qty .

1. 7001-050NC125A Hex head bolt 82. 4682 Strainer body cap 13. 5596 Flange gasket 34. 4681 Strainer basket 15. 4680 Strainer body 16. 5573 3 in. NPT flange 17. 7001-050NC175A Hex head bolt 4

34

Page 10: Appendix E—Part Details for the PT20 with Standard Bypass ...€¦ · b _ denotes material code. Ref No . Part No . Description Qty . 1. 4667 Bypass valve cap 1 2. 4665 Bypass valve

1

2

3

56

7

4

89

Appendix E—Part Details for the PT-Series and Hydraulic Drive Adapter

PTH20 and PTH25 Hydraulic Drive Assembly4899-X1 (1-1/8" x 1" Bore Size)Ref No .

Part No . Description Qty .

1 1380-1 CJ 28/38 coupling (1-1/8" x 1") 12 4897 Hydraulic lockring 1

3 7301-120MC040AM12 x 1.75 x 40 metric hex head bolt

2

4 4899 Hydraulic adapter 15 1343 Grease relief fitting 16 4650 Grease seal 17 4657 Bearing cap gasket 18 2158 Grease zerk 19 7001-037NC100A 3/8-16 x 1 hex head bolt 4

4899-X2 (1-1/8" x 1-1/4" Bore Size)Ref No .

Part No . Description Qty .

1 1380-2CJ 28/38 coupling (1-1/8" x 1-1/4")

1

2 4897 Hydraulic lockring 1

3 7301-120MC040AM12 x 1.75 x 40 metric hex head bolt

2

4 4899 Hydraulic adapter 15 1343 Grease relief fitting 16 4650 Grease seal 17 4657 Bearing cap gasket 18 2158 Grease zerk 19 7001-037NC100A 3/8-16 x 1 hex head bolt 4

PTH30 Hydraulic Drive Assembly4898-X1 (1-1/8" x 1" Bore Size)Ref No .

Part No . Description Qty .

1 1380-1 CJ 28/38 coupling (1-1/8" x 1") 12 4897 Hydraulic lockring 1

3 7301-120MC040AM12 x 1.75 x 40 metric hex head bolt

2

4 4898 Hydraulic adapter 15 1343 Grease relief fitting 16 4896 Grease seal 17 5595 Bearing cap gasket 18 2158 Grease zerk 19 7001-037NC100A 3/8-16 x 1 hex head bolt 6

4898-X2 (1-1/8" x 1-1/4" Bore Size)Ref No .

Part No . Description Qty .

1 1380-2CJ 28/38 coupling (1-1/8" x 1-1/4")

1

2 4897 Hydraulic lockring 1

3 7301-120MC040AM12 x 1.75 x 40 metric hex head bolt

2

4 4898 Hydraulic adapter 15 1343 Grease relief fitting 16 4896 Grease seal 17 5595 Bearing cap gasket 18 2158 Grease zerk 19 7001-037NC100A 3/8-16 x 1 hex head bolt 6

35