appendix 1 – design sketches...appendix 1 – design sketches appendix 1 - page 85 of 113 appendix...

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials Appendix 1 – Design Sketches Appendix 1 - Page 85 of 113 APPENDIX 1 – Design Sketches This appendix contains the full size sketches referred to in the main text of the build instructions. Pic # Title 01 – Overall Engine Layout 02 – Crank Layout 03 – Main Block 13 – Lapping 21 – Top Cap and Packing Glands 22 – Piston and Piston Rod 26 – Crosshead 26A – Need for Crosshead 27 – Block Port Drilling 31 – Block Mounting Plate 33 – Crosshead Guide Rods and Piston Rod Update 35 – Bearing Blocks 41 – Baseplate 46 – Flywheel and Crankwebs 50 – Crankweb Drilling Jig 56 – Crankshaft Shafting 60 – Eccentrics 66 – Support Columns and Conrods 71 – Piston Valve Packing Gland 75 – Piston Valve Block 91A – Modified Spool Valve 102 – Eccentric Strap and Connector Joint 108 – Piston Valve Packing Gland 110 – Pipe Flanges 135 – Steam Control Main Block 144 – Control Block Parts 152 – Lubricator 156 – Timing the Bottom End 157 – Timing the Top End

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Page 1: APPENDIX 1 – Design Sketches...Appendix 1 – Design Sketches Appendix 1 - Page 85 of 113 APPENDIX 1 – Design Sketches This appendix contains the full size sketches referred to

“Bogstandard”: Building a Steam Engine from mainly Junk Materials

Appendix 1 – Design Sketches

Appendix 1 - Page 85 of 113

APPENDIX 1 – Design Sketches This appendix contains the full size sketches referred to in the main text of the build instructions. Pic # Title

01 – Overall Engine Layout 02 – Crank Layout 03 – Main Block 13 – Lapping 21 – Top Cap and Packing Glands 22 – Piston and Piston Rod 26 – Crosshead 26A – Need for Crosshead 27 – Block Port Drilling 31 – Block Mounting Plate 33 – Crosshead Guide Rods and Piston Rod Update 35 – Bearing Blocks 41 – Baseplate 46 – Flywheel and Crankwebs 50 – Crankweb Drilling Jig 56 – Crankshaft Shafting 60 – Eccentrics 66 – Support Columns and Conrods 71 – Piston Valve Packing Gland 75 – Piston Valve Block 91A – Modified Spool Valve 102 – Eccentric Strap and Connector Joint 108 – Piston Valve Packing Gland 110 – Pipe Flanges 135 – Steam Control Main Block 144 – Control Block Parts 152 – Lubricator 156 – Timing the Bottom End 157 – Timing the Top End

Page 2: APPENDIX 1 – Design Sketches...Appendix 1 – Design Sketches Appendix 1 - Page 85 of 113 APPENDIX 1 – Design Sketches This appendix contains the full size sketches referred to

“Bogstandard”: Building a Steam Engine from mainly Junk Materials

Appendix 1 – Design Sketches

Appendix 1 - Page 86 of 113

01 – Overall Layout

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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02 – Crank Layout

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

Appendix 1 – Design Sketches

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03 – Cylinder Block Layout

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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13 – Lapping

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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21 – Top Cap and Packing Glands

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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22 – Piston and Piston Rod

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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26A – Purpose of Crosshead

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26 – Crosshead

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27 – Block Port Drilling

31 – Block Mounting Plate

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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33 – Crosshead Guide Rods and Piston Rod Update

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35 - Bearing Blocks

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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41 – Baseplate

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46 – Flywheel and Crankwebs

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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50 - Crankweb Drilling Jig

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“Bogstandard”: Building a Steam Engine from mainly Junk Materials

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56 – Crankshaft Shafting