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March 2012 API Q2 and API RP 75 Journey Mandeep Sekhon Director of Process Assurance and Service Quality

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Page 1: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

March 2012

API Q2 and API RP 75 Journey

Mandeep Sekhon Director of Process Assurance

and Service Quality

Page 2: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

2 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Agenda

Objectives and Why Who – Organization HMS vs. Industry Standards – Details Journey to API Q2 and API RP 75 Q&A

Page 3: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

Objectives of API Q2 and API RP 75

Page 4: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

4 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Evolution from Personal Safety to Process Safety

Successive Layers of Defenses

Page 5: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

5 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

HAZARDS

INCIDENT

Some holes are due to failures

Some holes are due to latent conditions

Evolution from Personal Safety to Process Safety

Successive Layers of Defenses

Page 6: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

6 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Management and Leadership President,

Strategy and Corporate

Development

Director, Global Health,

Safety and Environment

Director, Process Assurance and Service Quality

Global Manager, Sustainability

Knowledge Broker, HSE and SQ

Vice President, HSE and Service

Quality

Page 7: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

7 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

HMS vs. Industry Standards

Started with ISO 9001 as the framework and closed the GAP with other industry standards.

Example – MOC is in API Q2/API RP 75 but not a requirement of ISO 9001

HMS ISO 9001

ISO 14001

API Q1/ TS

29001

API Q2 API RP

75

SEMS

OHSA 18001

Page 8: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

HMS vs. Standards

Page 9: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

9 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Halliburton Management System

Industry Standards API Q2, API RP 75

HMS Manual

Management of Change (MOC) Standard

PSL, Support MOC Process

MOC System

Execution Examples PSL Region Support Country

A

U

D

I

T

Halliburton Management System

Industry Standards ISO, API, OSHA

HMS Manual

HMS Standards

Processes (PSL, Support)

Standardized Execution Systems

Work Methods (Local)

Halliburton Management System

Page 10: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

10 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

HMS vs. API Q2 Halliburton Management System Manual and API Q2:2011

Page 11: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

11 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

HMS vs. API RP 75

Halliburton Management System Manual and API RP 75

Page 12: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

12 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

HMS vs. ISO

Halliburton Management System Manual and ISO 9001:2008

Page 13: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

Standardized System for Efficient Execution

Management of Change Example

Page 14: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

14 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Global Standardized System – Management of Change

Page 15: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

15 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Management of Change – Best-Practice Sharing/Lessons Learned

Page 16: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

16 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Management of Change – Best-Practice Sharing/Lessons Learned

&

Page 17: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

17 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Journey to API Q2 and API RP 75 – 2011

Organization structure with a focus on Process Safety Implemented integrated Q and HSE management

system compliance with API Q1, API Q2, ISO and API RP 75

Implemented standardized systems for efficient execution of critical elements of standards – Management of Change, Risk Assessment,

Internal Audits, Management Review, etc.

Page 18: API Q2 and API RP 75 Journey - API Singapore 2012 - … Fi… · Organization structure with a focus on Process Safety Implemented integrated Q and HSE management system compliance

18 © 2012 HALLIBURTON. ALL RIGHTS RESERVED.

Journey to API Q2 and API RP 75

2012 – 1st Half – Training, Internal Audits, Management

Review, MOC, RA – 2nd Half – GAP Analysis, Global Audits

• Operations, Manufacturing, Training Centers, Technology

2013 – Third-Party Audits