api 653 inspection module

API-653 Inspection and Evaluation of Abovegrou

Design Codes

Engineering Data

TABLE C.1 IN-SERVICE INSPECTION CHECKLIST

C.1.1 FOUNDATION

a. ___ Measure foundation levelness and bottom elevations.

C.1.1.1 Concrete Ring

a. ___ Inspect for broken concrete, spalling and cracks, particularly under bwelded annular rings under the shell.b. ___ Inspect drain openings in ring, back of water draw basins and top suleakage.c. ___ Inspect for cavities under foundation and vegetation against bottom d. ___ Check that runoff rainwater from the shell drains away from the tanke. ___ Check for settlement around perimeter of tank.

C.1.1.2 Asphalt

a. ___ Check for settling of tank into asphalt base which would direct runoffaway from it.b Look for areas where leaching of oil has left rock filler exposed whic

TABLE C.1 IN-SERVIC

Hydro TestingInspection Forms

API 653

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und Storage Tanks

backup bars used in welding butt

rface of ring for indications of bottom

of tank.k.

f rain water under the tank instead of

h indicates hydrocarbon leakage

Calculations PWHT API 653 Definitions

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und Storage Tanks

Design Codes

Engineering Data

TABLE C.2 TANK OUT-OF-SERVICE INSPECTION CHECKLIST

C.2.1 OVERVIEW

a.___ Check that tank has been cleaned, is gas free, and safe for entry.B.___ Check that the tank is completely isolated from product lines, all electC.___ Check that roof is adequately supported, including fixed roof structurD.___ Check for presence of falling object hazards, such as corroded-througtrapped hydrocarbons in unopened or plugged equipment or appurtenancese.___ Inspect for slipping hazards on the bottom and roof decks.f.___ Inspect structural welds on access ways and clips.g.___ Check surfaces needing inspection for a heavy-scale buildup and checwelding is to be done. Note areas needing more cleaning, including blasting

C.2.2 TANK EXTERIOR

a.___ Inspect appurtenances opened during cleaning such as lower floatinginteriors (after removal of valves).b.___ Hammer test or ultrasonically test the roofc.___ Enter and inspect the floating roof pontoon compartments.

TABLE C.2 TANK OUT-


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trical power, and steam lines.e and floating roof legs.

gh roof rafters, asphalt stalactites, and s, ledges, etc.

ck weld seams and oily surfaces where g.

g swing sheave assemblies, nozzle


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Design Codes

Engineering Data

CERTIFIED INSPECTOR CHECKLIST

NEW TANK CONSTRUCTION

PRIOR TO TANK FABRICATION

1.Inspector shall ensure and record that tank plates conform to API-650 Sec 2.2 subparagraphs:

2.2.1.1__________ YES ___________ NO ___________ NA 2.2.1.2__________ YES ___________ NO ___________ NA 2.2.1.2.1________ YES ___________ NO ___________ NA 2.2.1.2.2________ YES ___________ NO ___________ NA 2.2.1.2.3________ YES ___________ NO ___________ NA 2.2.1.3__________ YES ___________ NO ___________ NA 2.2.1.4__________ YES ___________ NO ___________ NA

2.Inspector shall ensure all materials of construction are per API-650 sectio

A 36________ YES ________ NO ________ NA A 131 YES NO NA

CERTIFIED INSPECTO


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ction 2.2 and

on 2.2.2.


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Engineering Data



PRIOR TO TANK INSTALLATION

1.Inspector shall inspect the foundation to ensure the foundation meets the650 Appendix B section B.4.

______ Acceptable ______ Unacceptable

2.Inspector shall ensure that tank bottom will be at least one foot above su


3.Inspector shall inspect all secondary containment as per manufacturer's g


4.Inspector shall review welding procedures as per API-650 section 7.

CERTIFIED INSPECTO


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e tolerances in conformance with API-

rrounding ground.

guidelines.


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Design Codes

Engineering Data


DURING TANK ERECTION

1.Inspector shall inspect all welds for proper sizing.


2.Inspector shall inspect welds for quality and workmanship.


3.Inspector shall ensure no restricted joints are used.


4.Inspector shall ensure that welding conforms with API-650 section 5.2.


NEW TANK CONSTRU


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AFTER TANK ERECTION

1.Inspector shall ensure all welding was made in compliance with API-650 s


2.Inspector shall check for misalignment of plates as per API-650 section 5.


3.Inspector shall check projection of shell course plates to adjoining shell co


4.Inspector shall ensure radiographs are made in compliance with the requi

Acceptable Unacceptable

CERTIFIED INSPECTO


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section 5.2.

.2.3.1.

ourse as per API-650 section 5.2.3.2.

irements of API-650 section 6.


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Design Codes

Engineering Data



SMALL TANKS

1.Inspector shall ensure that material specifications conform to API-650 Ap


2.Inspector shall ensure plate thickness conforms to API-650 Appendix A se


3.Inspector shall ensure joint configuration conform to API-650 Appendix A section A.5.


4.Inspector shall ensure shell manholes and nozzles conform to API-650 Ap

CERTIFIED INSPECTO


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ppendix A section A.2.

ection A.4.

A

ppendix A section A.7.


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EXTERNAL FLOATING ROOF

1.Inspector shall ensure the roof design conforms to API-650 Appendix C se


2.Inspector shall use checklists for "Prior to Tank Installation", "During Erecwelding and welders of external floating roofs.

______ Prior to Tank Installation on hand ______ During Erection on hand ______ After Tank Erection on hand

3.Inspector shall witness the testing of liquid-tight or vapor-tight joints by p


CERTIFIED INSPECTO


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ection C-3.

ction", and "After Tank Erection" for

penetrant or vacuum box examination.


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SEISMIC DESIGN

1. Inspector shall ensure that seismic design factors conform to API-650 Ap


CERTIFIED INSPECTO


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ppendix E.


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TANKS FOR SMALL INTERNAL PRESSURES

1.Inspector shall ensure that tanks designed for small internal pressures co


CERTIFIED INSPECTO


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nform to API-650 Appendix F.


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SHOP ASSEMBLED STORAGE TANKS

1.Inspector shall ensure materials of construction conform to API-650 secti


2.Inspector shall ensure joints are in conformance with API-650 Appendix J


3.Inspector shall ensure inspection of shell joints are as per API-650 sectionwill be used.


4.Inspector shall witness the testing of the tank as per API-650 Appendix J section J 4 2 2

CERTIFIED INSPECTO


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on 2.

J section J.3.

n 6 except that a joint efficiency of 0.70


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TANKS OPERATING AT ELEVATED TEMPERATURES

1.Inspector shall ensure tank design conforms to API-650 Appendix M


CERTIFIED INSPECTO


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USE OF ON HAND MATERIALS

1.Inspector shall ensure that on hand materials used are positively identifie


2.Inspector shall ensure all on hand material used is immediately marked af


CERTIFIED INSPECTO


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ed by chemical analysis.

fter positive identification.


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UNDER-BOTTOM CONNECTIONS

1.Inspector shall ensure all under-bottom connections conform to API-650 A


CERTIFIED INSPECTO


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Appendix O.


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Engineering Data Hydro TestingInspection Forms

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ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs



ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs



ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs



ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs



ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs



ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs



ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs



ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs



ASME V ASME IX

und Storage Tanks

Design Codes


API 653

Report Builder

API 650

Repair Specs


ASME V ASME IX

api 653 inspection module

Documents

tank fabrication

perimeter of tank

tank exteriora

tank plates

check surfaces

roof decks

floating roof legs

gh roof rafters